Automatic Systems SmartLane Technical Manual
  1. Manuals
  2. Brands
  3. Automatic Systems Manuals
  4. Turnstiles
  5. SmartLane
  6. Technical manual

Automatic Systems SmartLane Technical Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
SmartLane
Security entrance lane
Technical manual
(Translated from the original French version)
Rev. 05 • Update 11/2023
www.automatic-systems.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SmartLane and is the answer not in the manual?

Questions and answers

Related Manuals for Automatic Systems SmartLane

Summary of Contents for Automatic Systems SmartLane

  • Page 1 SmartLane Security entrance lane Technical manual (Translated from the original French version) Rev. 05 • Update 11/2023 www.automatic-systems.com...

  • Page 3: Table Of Contents

    SmartLane TABLE OF CONTENTS Presentation ................7 Safety warnings .
  • Page 4 SmartLane 6.3. Mechanical transmission of motion ..............45 6.4.
  • Page 5 8.26.3. SmartLane specific configuration settings (New Generation) ........
  • Page 6 Fig. 9 - Location of the external components of the Standard SmartLane gate, intermediate ......
  • Page 7 SmartLane Fig. 45 - AS1653 receiver ..................44 Fig.
  • Page 8 SmartLane Fig. 92 - Removal of the soft stop ................80 Fig.

  • Page 9: Presentation

    1. PRESENTATION Thank you for choosing a product from the SmartLane range designed and manufactured by Automatic Systems. We are confident that your purchase will give you many years of satisfaction and, to this end, we invite you to read the following information carefully in order to benefit fully from your product.

  • Page 10: Safety Warnings

    • This manual must be available to all persons working on the equipment: installer, maintenance operator, end user, etc. • The SmartLane range of gates is intended to control the access of people and cannot be used for any other purpose without risk to the user or the integrity of the equipment.
  • Page 11 • The seller shall defend and indemnify Automatic Systems from any claims against Automatic Systems due to the seller’s failure to comply with the above obligations.

  • Page 12: General Symbols

    SmartLane 3. GENERAL SYMBOLS The following symbols are used in this manual or as labels on the equipment: This symbol is used to highlight a tip that may help you better understand the product. Reminder or quick tip useful for understanding how the product works.

  • Page 13: Description

    Reader Equipment used to validate the user’s travel ticket. (Not supplied by AS). Maintenance interface Tool that allows direct connection to a SmartLane lane, for configuration, monitoring, diagnosis and maintenance operations ( see dedicated manual). Obstacle Element creating the obstruction to passage.

  • Page 14: Direction Of Passage

    SmartLane 4.2. DIRECTION OF PASSAGE Fig. 1 - Direction of passage 4.3. GENERAL DESCRIPTION The gate is composed: 1. of a retractable pane constituting the barrier to passage, 2. of a cabinet housing the obstacle movement mechanism, the detectors ensuring security and safety, as well as the electronic logic controlling the unit, 3.

  • Page 15: Range

    SmartLane 4.4. RANGE The SmartLane gates control the access of pedestrians with or without luggage, in both directions, guaranteeing high levels of security and safety. They are available in two (2) widths of passage (lane), according to the width of the obstacle, as shown in the table below:...

  • Page 16: General Dimensions

    SmartLane REF. DESIGNATION Standard SmartLane Left Standard SmartLane Intermediate Intermediate SmartLane Hybrid Left Wide SmartLane Intermediate Intermediate SmartLane Hybrid Right Standard SmartLane Right 4.5. GENERAL DIMENSIONS Left hybrid Left standard gate Right wide gate intermediate gate STANDARD LANE WIDE LANE...

  • Page 17: Fig. 5 - General Dimensions (With Optional Extensions In One Direction)

    SmartLane Left hybrid Left standard gate Right wide gate intermediate gate SECTION B-B 1200 1620 STANDARD LANE WIDE LANE Fig. 5 - General dimensions (With optional extensions in one direction) Left hybrid Left standard gate Right wide gate intermediate gate...

  • Page 18: Technical Specifications

    SmartLane 4.6. TECHNICAL SPECIFICATIONS Power supply Single phase 230 VAC - 50/60 Hz + Ground Motor Three-phase asynchronous 120 W Standby consumption 100 W / lane Operating consumption 150 W / lane Peak consumption 315 W / lane Ensured for users taller than 1 m (however, the safety of persons or objects less than one (1) meter in Detection height is ensured against unintentional closing of the obstacles).

  • Page 19: Location Of The External Components

    SmartLane 4.7. LOCATION OF THE EXTERNAL COMPONENTS The following illustrations apply to both standard units and wide units. 4.7.1. LEFT UNIT Fig. 7 - Location of the external components of the Standard SmartLane gate, left REF. DESIGNATION Mobile obstacle Fixed obstacle...

  • Page 20: Right Unit

    SmartLane 4.7.2. RIGHT UNIT Fig. 8 - Location of the external components of the Standard SmartLane gate, right REF. DESIGNATION Mobile obstacle Fixed obstacle Glass plate with dynamic status light/RFID logo Front panel with dynamic orientation light Glass plate without dynamic status light / RFID logo...

  • Page 21: Intermediate Unit

    SmartLane 4.7.3. INTERMEDIATE UNIT Fig. 9 - Location of the external components of the Standard SmartLane gate, intermediate REF. DESIGNATION Mobile obstacle Fixed obstacle Glass plate with dynamic status light/RFID logo Front panel with dynamic orientation light Right panel Left panel...

  • Page 22: Location Of The Internal Components

    SmartLane 4.8. LOCATION OF THE INTERNAL COMPONENTS 4.8.1. RIGHT CABINET Fig. 10 - Internal components - Right cabinet REF. DESIGNATION Main circuit breaker Frame Assy. DIRAS (Receiver) low plane Assy. - Logic board, right Assy. DIRAS (Receiver) high plane Assy. Fixed obstacle detection (Receiver) Assy.

  • Page 23: Left Cabinet

    SmartLane 4.8.2. LEFT CABINET Fig. 11 - Internal components - Left cabinet REF. DESIGNATION Frame Assy. DIRAS (Transmitter) low plane Assy. DIRAS (Transmitter) high plane Assy. Fixed obstacle detection (Transmitter) Assy. Logic board, left Assy. Kinematics Assy. DIRAS vertical plane (Transmitter) Fixing clamp ...

  • Page 24: Intermediate Cabinet

    SmartLane 4.8.3. INTERMEDIATE CABINET Fig. 12 - Location of internal components - 3 REF. DESIGNATION Main circuit breaker ( Fig. 15, page 24) Frame Assy. DIRAS (Receiver) low plane Assy. DIRAS (Receiver) high plane Assy. Logic board, intermediate Assy. Fixed obstacle detection (Receiver) Assy.

  • Page 25: Optional Extensions

    SmartLane 4.8.4. OPTIONAL EXTENSIONS Fig. 13 - Housing extension Fig. 14 - Housing extension with filler stainless steel panels REF. DESIGNATION Frame extension Upper panel Cover Front panel Dynamic status light Dynamic orientation light Assy. DIRAS (Transmitter and/or Receiver) high plane Assy.

  • Page 26: Assy. Board Power

    SmartLane 4.8.5. ASSY. BOARD POWER Fig. 15 - Board power REF. DESIGNATION Main circuit breaker Power supply terminal block DIN rail mono socket option Motor cable connection terminal block AS1162 board - Variable drive Can Variable frequency inverter ATV320 AS1656 board - Dynamic LED strip...

  • Page 27: Assy. - Logic Board, Right

    SmartLane 4.8.6. ASSY. - LOGIC BOARD, RIGHT Fig. 16 - Right board REF. DESIGNATION AS1190 circuit board - Motherboard AS1603 circuit board - E/S main interface board 4-Pole through base...

  • Page 28: Assy. Logic Board, Intermediate

    SmartLane 4.8.7. ASSY. LOGIC BOARD, INTERMEDIATE Fig. 17 - Intermediate board REF. DESIGNATION AS1190 circuit board - Motherboard AS1603 circuit board - Main and E/S interface board AS1656 circuit board - Dynamic LED strip AS1605 circuit board - Main and E/S interface board...

  • Page 29: Assy. Logic Board, Left

    SmartLane 4.8.8. ASSY. LOGIC BOARD, LEFT Fig. 18 - Left board REF. DESIGNATION AS1656 circuit board - Dynamic LED strip AS1605 circuit board - Main and E/S interface board...

  • Page 30: Installation

    5.1. ON-SITE WORK PREPARATION The SmartLane range of gates is designed to be installed inside buildings, protected from the weather. The preliminary installation work on the equipment must be carried out in accordance with the installation plan ( Chap. 5.6).

  • Page 31: Storage

    Fig. 23 - Levelling the floor tolerance. • If the floor is uneven or has an uneven surface, Automatic Systems recommends grouting as shown below. ( Fig. 23) • Steel shims can be added between the gate frame and the fixing surface.

  • Page 32: Installation Plans

    SmartLane 5.6. INSTALLATION PLANS Fig. 24 - Standard SmartLane installation plan (CH10202)

  • Page 33: Fig. 25 - Wide Smartlane Installation Plan (Ch10202)

    SmartLane Fig. 25 - Wide SmartLane installation plan (CH10202)

  • Page 34: Unpacking

    Chap. 5.6, page 30 To anchor the appliance to the floor, Automatic Systems supplies, in addition to the two (2) fixing clamps, two (2) M10 anchor bolts, designed for use in concrete, which must be tightened with a minimum torque of 50 Nm.

  • Page 35: Fig. 27- Marking The Anchoring Points For The Standard Smartlane With Template(S)

    Fig. 27- Marking the anchoring points for the Standard SmartLane with template(s) GAB-E-0108349 = 831 = = 1946 = GAB-E-0108349 Fig. 28 - Marking the anchoring points for the Wide SmartLane with template(s) REF. DESIGNATION Cabinet anchoring points Anchoring points for optional extension(s)

  • Page 36: Fig. 29 - Drilling / Dust Removal

    3. Remove dust from the drilled holes. 4. Insert into each of the holes an expansion plug, supplied by Automatic Systems, taking care to leave the threaded rod of the expansion plug protruding at least 50 mm above the finished floor level once the plug is anchored in the floor.

  • Page 37: Electrical Connections

    SmartLane 5.9. ELECTRICAL CONNECTIONS Electrician's toolkit: screwdriver, cutting pliers, stripping pliers, etc. The connections must be made in accordance with the installation drawings ( page 30) and electrical diagrams, which remain the reference. The power and control cables as defined on the installation plan are the responsibility of the user.

  • Page 38: Fig. 32 - Inter-Cabinet Connection - W51

    SmartLane Using the W51 cable (CAN 0), connect: • the CN8 connector of the AS1605 board, on the LEFT ( Fig. 18, page 27) or INTERMEDIATE board ( Fig. 17, page 26) to the CN21 connector of the AS1603 board, on the RIGHT ( Fig. 16, page 25) or INTERMEDIATE board ( Fig. 17, page 26) •...

  • Page 39: Fig. 34 - Inter-Cabinet Connection - W31

    SmartLane Connect the motor cable W31 of the left gate to the dedicated terminal on the board power of right gate. See electrical diagram 2SL204.001A See electrical diagram 2SL204.001A LEFT or INTERMEDIATE gate RIGHT or INTERMEDIATE gate PE N PE U V W L N PE Fig.

  • Page 40: Commissioning

    SmartLane Connect the two (2) phases of the power supply (single phase 120/230 VAC - 50/60 Hz) and the ground to the main terminal block using a cable with min. cross section 2.5 mm². Protect the upstream line with a 16A circuit breaker.

  • Page 41: Description

    SmartLane 6. DESCRIPTION 6.1. SOUND AND LIGHT ALARMS 6.1.1. DYNAMIC FUNCTION AND ORIENTATION LIGHTS The dynamic status light is integrated into the glass upper plate and located near the reader integration area. It indicates the user’s access authorization and operates independently in both directions.
  • Page 42 SmartLane DYNAMIC STATUS LIGHT DYNAMIC ORIENTATION LIGHT MEANING • The lane is in ‘evacuation’ mode in the direction shown. GREEN (FLASHING) GREEN (FLASHING) • Access to lane authorized in the direction shown. Once the obstacles have been cleared, the user loses his or her authorization to pass through.

  • Page 43: Buzzer

    However, when the SmartLane is configured with 1200 mm high mobile obstacles, a classic E/R (transmitter/receiver) cell is used as a safety device in the corresponding fixed obstacle. ( Fig. 41, page 43) This type of classic cell will also be used when the SmartLane is equipped with the 'Early Detection' option. ( Fig. 41, page 43) The DIRAS cells are arranged in strips of eight (8) Transmitter ((...

  • Page 44: Fig. 39 - Authorized Passages

    SmartLane Persons Elderly person who Person Single adult Single child Person running + trolley in front naturally leans over + trolley & bag Adult + child in front Person + luggage in front/behind Person with backpack Each with a travel ticket Fig.

  • Page 45: Layout Of The Cells

    SmartLane 6.2.1. LAYOUT OF THE CELLS DIRAS Fixed Obstacle (Safety) Photocell E/R Fixed obstacle (Safety) DIRAS vertical plane (Safety) DIRAS high plane (Security) DIRAS high plane (Security) (Extension option) E3V or R3V DiRAS low plane (Safety Trolley) (Option) Photocell E/R Early opening...

  • Page 46: Diras Curved Cells

    SmartLane 6.2.4. DIRAS CURVED CELLS AS1652 curved cells Fig. 44 - AS1652 transmitter AS1653 curved receivers Fig. 45 - AS1653 receiver 6.2.5. TRANSMITTER/RECEIVER PHOTOCELLS Fig. 46 - Detection photocell (T/R) IN ORDER NOT TO INTERFERE WITH THE DIRAS CELLS, THE PHOTOCELLS ARE POSITIONED AS FOLLOWS: •...

  • Page 47: Mechanical Transmission Of Motion

    SmartLane 6.3. MECHANICAL TRANSMISSION OF MOTION Each mobile obstacle is controlled by its own geared motor. The intermediate gates thus contain two (2) geared motors, controlled by two (2) different logics (one (1) per lane). The movement of the geared motor (6) is transmitted to the mobile obstacle (1) by means of a connecting rod (8) / crank (5) system linked to the lower (9) and upper (12) shafts by means of a secondary connecting rod (10).

  • Page 48: Mobile Obstacle

    SmartLane 6.4. MOBILE OBSTACLE The passage obstacle consists of two (2) mobile obstacles ( Fig. 1, Chap. 4.7) that slide completely into the cabinet in the open position, leaving the lane completely free. To exclude any hazards for the user, the mobile obstacles are made of safety glass with rounded edges (no sharp edges).

  • Page 49: Operation

    SmartLane 7. OPERATION 7.1. POWERED OPERATION MODE When idle, in controlled mode, the dynamic status light is blue and the dynamic orientation light is green. ( Chap. 6.1, page 39) When the control logic managing the gate receives a request for passage (caused by masking the first cells, a pushbutton, a reader, a console, etc.) it opens the obstacles if the passage authorization conditions are met (...

  • Page 50: Evacuation Mode

    SmartLane 7.5. EVACUATION MODE When the evacuation mode is activated, the obstacles are opened and remain open, so that passage through the lane takes place freely in both directions. This operating mode has priority over all the other modes, except in the event of crawling detection (several trolley detection cells are obstructed upstream and downstream of moving obstacles), so as not to injure the user.

  • Page 51: Proper Use

    7.11. PROPER USE 1. Before using a SmartLane security entrance lane, the user should always check the status of the lane: • If the dynamic status light is blue and the dynamic orientation light is green, the user must present their card and wait for the dynamic status light to turn green before entering the lane.

  • Page 52: When Idle" Breach

    SmartLane 7.12.1. “WHEN IDLE” BREACH When the gate is at rest, a breach is detected as soon as the cells configured for this purpose are obstructed and no permission to pass has been granted. Fig. 50 - “When idle” Breach The Pre-alarm interval is activated to allow time for the user to request permission to pass.

  • Page 53: Tailgating Before Authorized Passage" Breach

    SmartLane 7.12.4. “TAILGATING BEFORE AUTHORIZED PASSAGE” BREACH This breach is declared when, among the groups of cells, two (2) groups are activated and separated by at least one free cell. Considering the number of cells involved, this detection is only possible for a gate with an extension.

  • Page 54: Stolen Ticket" Breach

    SmartLane 7.12.7. “STOLEN TICKET” BREACH This breach is declared when a presence is detected before a group of cells at the time passage authorization is requested. Fig. 56 - “Stolen ticket” breach 7.12.8. "OBSTACLE PREVENTED FROM CLOSING” BREACH The breach is declared when the obstacle does not reach its end closing position after five (5) attempts (Maintenance Interface), and this is the case during two (2) consecutive closing sequences (...

  • Page 55: Maintenance

    SmartLane 8. MAINTENANCE ALL MAINTENANCE WORK ON THE EQUIPMENT MUST BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS IN THE SAFETY WARNINGS:  CHAP. 2, PAGE 8. THE GROUND WIRES MUST INTERCONNECT ALL MOVING METALLIC PARTS (NOT BOLTED TO THE FRAME). SPECIAL ATTENTION SHOULD BE PAID DURING DISASSEMBLY OF THESE ELEMENTS SO AS NOT TO DAMAGE THESE WIRES.

  • Page 56: Switching The Equipment On/Off

    SmartLane 8.3. SWITCHING THE EQUIPMENT ON/OFF 8.3.1. REMOVING THE SIDE PANEL ON THE RIGHT - DIRECTION A The following procedure is identical for all panels. For an end panel, it is necessary to operate both locks to unlock the panel.

  • Page 57: Power On

    SmartLane 8.3.3. POWER ON Set the main circuit breaker to ON. Fig. 60 - Power on THE OBSTACLES WILL START MOVING (INITIALISATION PHASE) IN ORDER TO DEFINE THE EXTREME OPENING AND CLOSING POSITIONS! During the restart phase, the dynamic status light is off and the dynamic orientation light is solid red.

  • Page 58: Locking The Mobile Obstacle In The Open/Closed Position

    SmartLane 8.5. LOCKING THE MOBILE OBSTACLE IN THE OPEN/CLOSED POSITION Set of Allen keys. In order to increase the safety of the technician during the various maintenance operations, a device for locking the obstacle is integrated in the gate. To enable this device, mobile obstacle in open and closed position: 1.

  • Page 59: Fitting A Panel (Side Or End)

    SmartLane 8.6. FITTING A PANEL (SIDE OR END) The procedure is identical for all panels. For an end panel, it is necessary to operate both locks to unlock the panel. 1. Tilt the panel slightly and align the lower panel fixing tabs (A) with the corresponding slots in the frame (A’);...

  • Page 60: Removing The Fixed Obstacle

    SmartLane 8.7. REMOVING THE FIXED OBSTACLE Flat spanner or 10 mm ratchet. Fig. 63 - Removing the fixed obstacle The number of fixing screws (2) depends on the width of the obstacle.

  • Page 61: Installing A Fixed Obstacle (After Possible Replacement)

    SmartLane The items below refer to the Fig. 63 of the previous page. 1. Turn off the power supply to the equipment ( Chap. 8.3, page 54). 2. Then remove the right side panel - side B ( Chap. 8.3.1, page 54).

  • Page 62: Adjusting The Fixed Obstacle

    SmartLane 8.9. ADJUSTING THE FIXED OBSTACLE The integrated adjustment system makes it possible to adjust: • The perpendicularity of the fixed obstacle in relation to the unit shelves. • And/or the parallelism of the fixed obstacle in relation to the mobile obstacles.

  • Page 63: Fig. 65 - Straightening The Mobile Obstacle (To Side A)

    SmartLane 3. If the top of the fixed glass panel is to be moved to side A: • On side B, unlock, but do not unscrew , the fixing screws (2) holding the obstacle in the clamp (1); • Slightly tighten the two (2) set screws A and A' on side A, to straighten the obstacle towards side A .

  • Page 64: Removal / Installation Of The Mobile Obstacle

    SmartLane 8.10. REMOVAL / INSTALLATION OF THE MOBILE OBSTACLE Ratchet wrench with extension and 17 socket + Circlip pliers + Allen key set. Depending on the size of the obstacle, a second person may be required to safely perform this operation.

  • Page 65: Fig. 68 - Fixing Elements For Mobile Obstacle

    SmartLane Fig. 68 - Fixing elements for mobile obstacle 4. Loosen screw (3') partially (without removing it); 5. Unscrew the two (2) screws (3) completely and remove the associated washers (4) and (5), taking care to hold the obstacle to prevent it from tipping over;...

  • Page 66: Increasing The Visibility Of Mobile Obstacles

    Fig. 69 - Self-adhesive checkerboard (AUT-E-0007169) As soon as the height of mobile obstacles exceeds 1500 mm from the ground, Automatic Systems recommends applying a chequered sticker to increase the visibility of obstacles and thus prevent users from accidentally hitting them.

  • Page 67: Replacing The Protective Seal On The Mobile Obstacle

    SmartLane 8.11. REPLACING THE PROTECTIVE SEAL ON THE MOBILE OBSTACLE 1. Unscrew the Torx screw (3) and remove the spacer (4) from one of the two (2) plugs (5) (located on either side of the protective seal). 2. Pull the protective seal (2) out of the aluminium profile (1);...

  • Page 68: Removal / Installation Of The Closing Flap

    SmartLane 8.12. REMOVAL / INSTALLATION OF THE CLOSING FLAP 1. Switch off the equipment ( Chap. 8.3, page 54); 2. Then remove all side panels ( Chap. 8.3.1, page 54); 3. Lock the relevant kinematics in the maintenance position and remove the relevant mobile obstacle ( Chap. 8.10, page 62);...

  • Page 69: Removing / Installing The Closing Flap

    SmartLane 8.13. REMOVING / INSTALLING THE CLOSING FLAP 1. Switch off the equipment ( Chap. 8.3, page 54); 2. Then remove all side panels ( Chap. 8.3.1, page 54); 3. Remove the relevant mobile obstacle ( Chap. 8.10, page 62);...

  • Page 70: Adjusting The Position Of The Closing Flap Guide

    SmartLane 8.14. ADJUSTING THE POSITION OF THE CLOSING FLAP GUIDE For ease of installation, the flap guide fixing screws can be pre-mounted on the frame before fitting the flap guide. 1. Switch off the equipment ( Chap. 8.3, page 54).

  • Page 71: Removing The Cover Plate

    SmartLane 8.15. REMOVING THE COVER PLATE 8.15.1. REMOVING A SHORT PLATE (UNITS WITH HIGH GLASS OBSTACLES) 1/4 1/2 3/4 Fig. 76 - Removing a short plate 1. Switch off the device ( Chap. 8.3, page 54) and remove the panel located under the short plate to be removed;...

  • Page 72: Removing A Long Plate (Units With Low Glass Obstacles)

    SmartLane 8.15.2. REMOVING A LONG PLATE (UNITS WITH LOW GLASS OBSTACLES) 1/4 1/2 3/4 Fig. 77 - Removing a long plate 1. Switch off the device ( Chap. 8.3, page 54) and remove the second panel located under the long plate to be removed;...

  • Page 73: Installing The Cover Plate

    SmartLane 8.16. INSTALLING THE COVER PLATE 1. Align the plate fixing spacer with the round shape of the slide rail closest to the nose of the gate; 2. Position the plate so that the space between the spacer and the lock nut fits into the channel of the rail;...

  • Page 74: Removing A Housing Extension

    SmartLane 8.17. REMOVING A HOUSING EXTENSION 1. Turn off the power supply to the device ( Chap. 8.3, page 54); 2. Remove the cover ( Fig. 80) : - Insert the key in the lock, located under the horizontal strip of the extension, and turn counter-clockwise;...

  • Page 75: Removing A Housing Extension With Filler Stainless Steel Panels

    SmartLane 5. Unscrew the two (2) screws, nuts and washers holding the extension to the main frame of the gate at the top, as shown in detail B in the figure above; 6. Place the extension in a safe place, out of the way, so that it cannot be damaged.

  • Page 76: Adjusting The Clearance For The Passage Of The Mobile Obstacles

    SmartLane 8.19. ADJUSTING THE CLEARANCE FOR THE PASSAGE OF THE MOBILE OBSTACLES Fig. 84 - Adjusting the passage of the high mobile obstacle in the flap guide 1. Turn off the power supply to the device ( Chap. 8.3, page 54);...

  • Page 77: Adjusting The Fixed Obstacle

    SmartLane 8.20. ADJUSTING THE FIXED OBSTACLE The fixed obstacle can be adjusted by means of a set screw system: • Perpendicular to the plate; • Parallel to the mobile obstacle. 1. Remove all side and end panels; ( Chap. 8.3, page 54) ;...

  • Page 78: Removing And Adjusting The Detection Photocells

    5. Also check that the system unlocks correctly during a power failure. 8.22. REMOVING AND ADJUSTING THE DETECTION PHOTOCELLS On the SmartLane in general, detection is carried out by straight and curved DIRAS cells. However, for the following two (2) cases, detection is carried out by a classic Transmitter/Receiver type cell: - In the case of a fixed obstacle with a height of 1200 mm, in relation to the floor;...

  • Page 79: Removing The Photocell From The Fixed Obstacle

    SmartLane 8.22.1. REMOVING THE PHOTOCELL FROM THE FIXED OBSTACLE To access the high security photocell (fixed obstacle H > 1200) of the lane in question, it is necessary to: 1. Remove the right side panel - side A ( Chap. 8.3.1, page 54);...

  • Page 80: Fig. 90 - Removing The Reflex Cell

    SmartLane For a REFLEX cell: ( Fig. 90) 4. Without unscrewing it, loosen the pressure screw (7') of the cell support (8') so as to disconnect the cell assembly from the fixed obstacle (9); 5. Disconnect the cell from the AS1603 or AS1605 board (depending on the configuration) and remove all the fixing points of the cell cable all along its path;...

  • Page 81: Adjusting The Photocells

    SmartLane 8.22.2. ADJUSTING THE PHOTOCELLS Fig. 91 - Adjusting the photocells The red light (8) is on when the Transmitter cell is fed and in proper working order. The green stability light (10) is on when the Receiver cell is fed and in proper working order.

  • Page 82: Removal Of The Soft Stop

    SmartLane When the beam is exactly perpendicular to the strip of the transmitter cell, the strip could act as a mirror and reflect the beam, which is then not detected. To remedy this, slightly misalign the cell by acting on its support.

  • Page 83: Replacing And Adjusting The Balance Spring

    SmartLane 8.24. REPLACING AND ADJUSTING THE BALANCE SPRING 8.24.1. REPLACING THE SPRING 1. Remove the right side panel on side A ( Chap. 8.3.1, page 54); 2. Turn off the power supply to the device. ( Chap. 8.3, page 54). If necessary, also cut the power supply to the adjacent lane;...

  • Page 84: Adjustment Of The Balance Spring

    SmartLane 8.24.2. ADJUSTMENT OF THE BALANCE SPRING The following figures and tables show the different fixing and adjustment points of the spring(s) for different obstacle heights. Top shaft Compass Single spring adjustment Compass fixing Fig. 94 - Single spring adjustment...

  • Page 85: Removing A Motor

    SmartLane The 'Compass' and 'Compass Mounting' components are identical to those of the standard kinematic. ( Fig. 94, page 82) STANDARD SMARTLANE NARROW OBSTACLE SPRING TYPE SHAFT POSITION COMPASS POSITION COMPASS FIXING POSITION WITH/WITHOUT PROFILE 1000 Single 04 1200 Single 02...

  • Page 86: Configuring The Variable Frequency Inverter Atv320

    SmartLane 1. Remove the right side panel on side A ( Chap. 8.3.1, page 54); 2. Turn off the power supply to the device ( Chap. 8.3, page 54); 3. Remove the side panel on the side of the motor to be removed ( Chap. 8.3.1);...

  • Page 87: Smartlane Specific Configuration Settings (New Generation)

    SmartLane 8.26.3. SMARTLANE SPECIFIC CONFIGURATION SETTINGS (NEW GENERATION) [OFF > 127] [50.000 bauds (kbit/s)] [125.000 bauds (kbit/s)] [250.000 bauds (kbit/s)] [500.000 bauds (kbit/s)] [1 Mbauds (Mbit/s)] Fig. 98 - Variable frequency inverter menu tree MENU SETTING DESIGNATION VALUE COMMENT(S) CONF  FULL  COM...

  • Page 88: Adjusting The Height Of The Diras 'Trolley Detection' Cells

    SmartLane 8.27. ADJUSTING THE HEIGHT OF THE DIRAS 'TROLLEY DETECTION’ CELLS Detection cells available as an option. The height of the 'Trolley' detection cells must be precisely adjusted so that the cell beams pass correctly through the openings in the side panels.

  • Page 89: Maintenance

    • Abrasive scouring pads or powders; • Chlorinated or other unsuitable products. Automatic Systems reserves the right to deny warranty coverage in the case of an apparent lack of maintenance. 8.28.2. PREVENTIVE MAINTENANCE THE MCBF, THE MEAN NUMBER OF CYCLES BETWEEN FAILURES, IS SUBJECT TO SCRUPULOUS OBSERVANCE OF MAINTENANCE.

  • Page 90: Maintenance Programmes (Per Lane)

    The rubber release stop in the event of power failure. ( Chap. 8.23, page 80)  • The double balancing spring assembly (large unit)  Lubricate with an anti-corrosive multipurpose grease (Automatic Systems can supply the appropriate product under the reference 0/3565/000. Connect the power supply to the device. ( Chap. 8.3, page 54)
  • Page 91 SmartLane MAINTENANCE C Every three years or 3,000,000 cycles, whichever comes first. Time required: 2 hours/unit MAINTENANCE ACTIVITIES (REPLACE PARTS AS REQUIRED) CHECK • All points included in MAINTENANCE A  REPLACE • The rubber release stop in case of power failure. ( Chap. 8.23, page 80) ...

  • Page 92: Summary Table Of Maintenance Programmes

    SmartLane 8.30. SUMMARY TABLE OF MAINTENANCE PROGRAMMES MAINTENANCE NARROW WIDE 1 year 2 years 3 years 4 years 5 years or 1Mo or 2Mo or 3Mo or 4Mo or 5Mo cycles cycles cycles cycles cycles ● ● ● ● ●...

  • Page 93: Recommended Spare Parts

    Ass. LED strip dynamic direction lighting 0/7115/053 For any other parts refer to the SmartLane spare parts catalogue. For all orders, indicate the information shown on the equipment nameplate that the spare parts are to be used for: • Serial number •...

  • Page 94: Troubleshooting

    SmartLane 8.31. TROUBLESHOOTING This product has been designed so that a self-test can be carried out. The result of this self-test is visible in the STATUS page of the Maintenance Interface: Fig. 101 - Statuses page (Maintenance Interface)  Refer to the respective manual.

  • Page 95: Storage

    SmartLane 8.33. STORAGE If the equipment is not going to be used for a long period of time, it is recommended to: • Store it in the same conditions as before the installation ( Chap. 5.4, page 29). • Leave it powered on, to maintain the charge of the battery of the CPU board (AS1190).

  • Page 96: Assignment Of Circuit Board Components

    SmartLane 9. ASSIGNMENT OF CIRCUIT BOARD COMPONENTS 9.1. TRANSMITTER DIRAS BOARDS (AS1642 & AS1652) LDx transmitter cells SW1 address (8x) Fig. 103 - Assignment of components: AS1642 circuit board LDx transmitter cells (8x) SW1 address Fig. 104 - Assignment of components: AS1652 circuit board Transmitter cell.

  • Page 97: Motherboard (Cpu) As1190

    9.3. MOTHERBOARD (CPU) AS1190 CN14 CN13 CN16 CN11 CN12 CN10 ETH1 ETH2 Fig. 107 - Motherboard AS1190  24 VDC power supply. Green Voltage present indicator light.  USB device. Yellow EMMC memory access.  RS232 link. Green LED user. ...

  • Page 98: As1603 Circuit Board - Main And E/S Interface Board

    SmartLane 9.4. AS1603 CIRCUIT BOARD - MAIN AND E/S INTERFACE BOARD LD1 LD2 LD4 > LD11 LD20 > LD27 CN11 CN10 CN13 CN12 CN14 LD28 > LD33 CN15 CN16 CN17 LD12 > LD19 CN19 CN18 CN20 CN21 Fig. 108 - AS1603 circuit board - Main and E/S interface board BZ1: buzzer with adjustable volume and tone via the Maintenance Interface.
  • Page 99 SmartLane CN17 ELECTROMAGNET CN20 EMERGENCY CN21 CAN 0 +24 VDC + 24VDC + 24VDC Elergency CAN + CAN - JTAG + 24VDC Green +5 V activity indicator light LD18: Green Relay 7 activity indicator light   LD 2 ...

  • Page 100: As1605 Circuit Board - Main And E/S Interface Board

    SmartLane 9.5. AS1605 CIRCUIT BOARD - MAIN AND E/S INTERFACE BOARD CN13 CN12 LD24 > LD25 LD14 > LD17 CN10 CN15 CN14 CN16 LD18 > LD23 LD06 > LD13 CN16 CN17 CN11 Fig. 109 - AS1605 circuit board - Main and E/S interface board...

  • Page 101: Can End Of Bus Circuit Board

    SmartLane Green 3.3V presence indicator light LD 14 Yellow Dynamic status light 1 Green   LD 2  Green 5V presence indicator light LD15  Yellow Dynamic status light 1 Red LD 3 Green Watchdog indicator light LD16 Yellow Dynamic status light 2 Green ...

  • Page 102: Dynamic Light Board As1656

    SmartLane 9.7. DYNAMIC LIGHT BOARD AS1656 Fig. 111 - Dynamic light board AS1656 POWER INPUT 24VDC DIGITAL OUTPUTS LOCAL CAN BUS (AS1613) +24 VDC OUT 1 +24 VDC OUT 2 CAN + POWER OUTPUT 24VDC CAN - +24 VDC LOCAL CAN BUS (DIRAS E)

  • Page 103: Can Addresses Of The Different Circuit Boards

    SmartLane 9.8. CAN ADDRESSES OF THE DIFFERENT CIRCUIT BOARDS LEFT UNIT / RIGHT UNIT / INTERMEDIATE INTERMEDIATE AS1603 AS1605 AS1656 AS1190 AS1656 Fig. 112 - CAN addresses LEFT/INTERMEDIATE UNIT RIGHT/INTERMEDIATE UNIT CAN ADDRESS CAN ADDRESS REFERENCE BOARD REFERENCE CIRCUIT BOARD...

  • Page 104: Customisation

    10.1. REGULATED HEATING (OPTIONAL) For use at low temperatures, from 0 to -20°C, the SmartLane should be equipped with an optional regulated heating. As shown in the illustration below, this consists of two components: • The heater (1) will be placed on a DIN rail fixed to the main frame;...

  • Page 105: Auto-Transformer - 120 V > 230 V (Optional)

    SmartLane 10.2. AUTO-TRANSFORMER - 120 V > 230 V (OPTIONAL) For countries with a 120 V mains supply, an auto-transformer (1) to increase the voltage is required, as the SmartLane is designed to operate at 230 V only. This is attached directly to the main frame.

  • Page 106: Wiring Diagrams

    SmartLane 11. WIRING DIAGRAMS See the Electrical Technical File provided with the device or accessible via the links below: CLICK HERE SCAN me...

  • Page 107: Ec Declaration Of Conformity

    BELGIQUE Herewith declare that the following machine Security entrance lane SmartLane (SL 2900) - Standard Lane SmartLane (SL 2910) - Wide Lane is in accordance with the conditions of the following Directives, standards and other specifications: • Machinery Directive 2006/42/EC.
  • Page 108 SmartLane NOTES ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________...
  • Page 110 The information contained in this document is the property of Automatic Systems and is confidential. The recipient is prohibited from using it for any purpose other than the use of the products or execution of the project to which it refers and from communicating it to any third party without the prior written permission of Automatic Systems. The document is...

Table of Contents