Related Manuals for Automatic Systems BL 4 Series
Summary of Contents for Automatic Systems BL 4 Series
- Page 1 BL 4x Industrial lifting barrier Technical manual (Translated from the original French version) Rev. 29 • Update 04/2022 BL 40 BL 47 BL 46 BL 43 / BL 44 BL 41 www.automatic-systems.com...
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Page 3: Table Of Contents
BL 4x TABLE OF CONTENTS General symbols ................4 Terminology . - Page 4 BL 4x Technical specifications ..............42 Dimensions .
- Page 5 BL 4x TABLE OF ILLUSTRATIONS Fig. 1 - Assembly of the flashing light accessory ..............6 Fig.
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Page 6: General Symbols
BL 4x 1. GENERAL SYMBOLS The following symbols are used in this manual or as labels on the equipment: This symbol is used to highlight a tip that may help you better understand the product. This symbol is used to highlight an important instruction for the correct use and/or maintenance of the product. Important: This symbol is used to highlight a risk of injury or material damage. -
Page 7: Terminology
BL 4x 2. TERMINOLOGY Automatic Systems Control Digital input Digital output Input/Output Out of Service Man-Machine Interface Card reader direction A Card reader direction B (Contact) Normally Closed (Closed in at-rest state (power off)) (Contact) Normally Open (Open in at-rest state (power off)) -
Page 8: Safety Warning
• The equipment is configured in a “minimal risk” mode for users. Any changes to the settings must be undertaken by experienced and qualified personnel and is not the responsibility of Automatic Systems. • The end of the arm must always be at least 0.5m from any object. -
Page 9: Fig. 1 - Assembly Of The Flashing Light Accessory
BL 4x THERE IS A RISK OF INJURY IF STANDARD DETECTION LOOPS ARE USED, AS THESE MAY INCORRECTLY DETECT TRUCKS, BICYCLES OR MOTORCYCLES AND CLOSE THE BARRIER ON THESE VEHICLES! IT IS IMPORTANT TO PAY ATTENTION TO THE ASSEMBLY DIRECTION OF THE COVER WHEN IT IS EQUIPPED WITH AN ACCESSORY (FLASHING LIGHT). -
Page 10: Description
BL 4x 4. DESCRIPTION 4.1. LOCATION OF THE COMPONENTS Fig. 2 - Location of the components ITEM DESCRIPTION Hood, with two key locks Column Front door, key locked Bearing for arm shaft (x2 per barrier) Protective housing Gear motor Bumper (x2 per barrier) Sector gear Spring assembly (x1 or x2 per barrier) (... -
Page 11: Assembly With Analogue Sensor
BL 4x 4.1.1. ASSEMBLY WITH ANALOGUE SENSOR If your barrier is equipped with an AS1620 control logic, an analogue sensor will communicate the exact position of the arm during the opening and closing movements to the control logic: Fig. 3 - Location of the components, inductive sensor variant ITEM DESCRIPTION Detection cam... -
Page 12: Operating Principle
(see dedicated control logic manual). However, this information can be retrieved and processed by an external terminal (not supplied by Automatic Systems). One to six pre-compressed balancing spring(s) (12) act(s) as a counterweight in order to help the motor during the opening and closing of the barrier (models without automatic lifting*). -
Page 13: Arm Locking Mechanism (Option)
BL 4x 4.3. ARM LOCKING MECHANISM (OPTION) NC LOCK AT REST (POWER OFF) NC LOCK POWER SUPPLY (LIVE) OPTION TO LOCK THE ARM IN OPEN POSITION Fig. 5 - Arm locking mechanism. ITEM DESCRIPTION Reinforcing V-block ( Fig. 2, page 8) Electromagnet Counter spring Clip driving rod... -
Page 14: Installation
BL 4x 5. INSTALLATION THE INSTALLATION MUST BE CARRIED OUT IN ACCORDANCE WITH THE SAFETY INSTRUCTIONS. ( CHAP. 3, PAGE 6) 5.1. EQUIPMENT STORAGE BEFORE INSTALLATION Before installation, protect the equipment from impact and store it in its original packaging in a dry area protected from dust, heat and the weather. -
Page 15: Fig. 10 - Installation Drawing
BL 4x Fig. 10 - Installation drawing... -
Page 16: Pedestal (Optional)
BL 4x 5.3. PEDESTAL (OPTIONAL) Assemble the sealing bracket (Chap. 5.2) taking care to allow the anchoring rods to protrude 100mm. Check the orientation of the base frame in relation to the barrier (position of the notch, Fig. 11). Fasten the base to the four anchoring rods using the screws and washers, passing through the oblong holes in the base. -
Page 17: Assembly Of The Round Offset Arm For Bl40
BL 4x 5.4. ASSEMBLY OF THE ROUND OFFSET ARM FOR BL40 Fig. 12 - Assembly of the BL40 arm - Spring(s) switched off ITEM DESCRIPTION ITEM DESCRIPTION Upper bumper Round arm aluminium Ø 100 Round arm aluminium Ø 89.5 or Ø 83.5 Brake release lever Assembly clip for round arm Balancing spring... -
Page 18: Fig. 13 - Assembly Of The Bl40 Arm - Exploded View
BL 4x Fig. 13 - Assembly of the BL40 arm - Exploded view All screws should be lubricated before assembly. Nominal tightening torques are given in the caption of the figure. WHEN REMOVING THE ARM ASSEMBLY, THE SPRING ASSEMBLIES’ LOWER FASTENING PIN (57) MUST BE REMOVED BEFOREHAND IN ORDER TO RELEASE THE TENSION IN THE SPRINGS. -
Page 19: Assembly Of The Central Round Arm For Bl41
BL 4x 5.5. ASSEMBLY OF THE CENTRAL ROUND ARM FOR BL41 Fig. 14 - Assembly of the BL41 arm - Switching off the spring(s) ITEM DESCRIPTION ITEM DESCRIPTION Upper bumper H M 12 x 40 stainless steel screw (torque 80Nm) M 16 stainless steel flat washer Brake release lever H M 16 x 40 stainless steel screw (torque 190Nm) -
Page 20: Fig. 15 - Assembly Of The Bl41 Arm - Exploded View
BL 4x Fig. 15 - Assembly of the BL41 arm - Exploded view All screws must be lubricated before installation. The nominal tightening torques are given in the caption of the figure. WHEN REMOVING THE ARM ASSEMBLY, THE SPRING ASSEMBLIES’ LOWER FASTENING PIN (57) MUST BE REMOVED BEFOREHAND IN ORDER TO RELEASE THE TENSION IN THE SPRINGS. -
Page 21: Assembly Of The Oval Arm For Bl43 & Bl44
BL 4x 6. Lift the arm, if necessary by disengaging the brake: lever (18). 7. Replace the lower fastening pin of the spring assembly and lock it using its pin (57). 8. Adjust the verticality of the arm by tightening or loosening the upper bumper (10), then tighten the lock nut (54). 9. - Page 22 BL 4x All screws must be lubricated before installation. The minimum tightening torques are given in the figure caption. WHEN REMOVING THE ARM ASSEMBLY, THE SPRING ASSEMBLIES’ LOWER FASTENING PIN (57) MUST BE REMOVED BEFOREHAND IN ORDER TO RELEASE THE TENSION IN THE SPRINGS. 1.
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Page 23: Assembly Of The Arm With Folding Fence For Bl46
BL 4x 5.7. ASSEMBLY OF THE ARM WITH FOLDING FENCE FOR BL46 Fig. 18 - Assembly of the arm with folding fence BL46 - Switching off the spring(s) ITEM DESCRIPTION ITEM DESCRIPTION Upper bumper DAKOTA arm bracket M 16 stainless steel flat washer Brake release lever H M16 x 40 stainless steel screw (torque 190Nm) Balancing spring... -
Page 24: Fig. 19 - Assembly Of The Arm With Folding Fence Bl46 - Exploded View
BL 4x Fig. 19 - Assembly of the arm with folding fence BL46 - Exploded view All screws must be greased before installation. The minimum tightening torques are given in the figure caption. WHEN REMOVING THE ARM ASSEMBLY, IT IS IMPERATIVE TO REMOVE THE LOWER FASTENING PIN OF THE SPRING ASSEMBLIES BEFOREHAND BY REMOVING THE PIN (57), IN ORDER TO RELEASE THE TENSION IN THE SPRINGS. -
Page 25: Assembly Of The Folding Fence
BL 4x • When the folding fence is delivered completely disassembled, or after repair: starting by first fitting the bracing collar, the first bar kit (9), then alternating white and red bars (11), as well as the connecting bars (1). •... -
Page 26: Assembly Of The First Bar
BL 4x 5.7.2. ASSEMBLY OF THE FIRST BAR (Arm fastening side) Fig. 21 - Assembly of the folding fence - First bar ITEM DESCRIPTION ITEM DESCRIPTION Flat connection bar HM5 x 20 stainless steel screw Shoulder washer HM5 x 125 stainless steel screw HM5 x 30 stainless steel screw Shoulder spacer for arm Ø100 Stainless steel washer MU5... -
Page 27: Assembly Of Bars On Arm Ø 100 - 89.5 - 83.5
BL 4x 5.7.3. ASSEMBLY OF BARS ON ARM Ø 100 - 89.5 - 83.5 Fig. 22 - Assembly of the folding fence - Assembly of the bars ITEM DESCRIPTION ITEM DESCRIPTION Flat connection bar HM5 x 125 stainless steel screw Shoulder washer Shoulder spacer for arm Ø100 HM5 x 30 stainless steel screw... -
Page 28: Assembly Of The Upper And Lower Connection Bars
BL 4x 5.7.4. ASSEMBLY OF THE UPPER AND LOWER CONNECTION BARS (Where they overlap) Fig. 23 - Assembly of the folding fence - Assembly of the upper and lower connection bars ITEM DESCRIPTION Flat connection bar Shoulder washer HM5 x 35 stainless steel screw MU5 stainless steel washer HFR5 brake nut Do not block the 3-B screws to allow the folding fence to bend without constraint. -
Page 29: Assembly Of The Arm With A Fixed Bar For Bl47
BL 4x 5.8. ASSEMBLY OF THE ARM WITH A FIXED BAR FOR BL47 Fig. 24 - Assembly of the arm with a fixed bar for BL47 - Switching off of the spring(s) ITEM DESCRIPTION Upper bumper Brake release lever Balancing spring Arm bracket... -
Page 30: Fig. 25 - Assembly Of The Arm With A Fixed Bar For Bl47 - Exploded View
BL 4x Fig. 25 - Assembly of the arm with a fixed bar for BL47 - Exploded view ITEM QTY. DESCRIPTION REF. Arm 120x80 H M16x40 stainless steel screw (Torque 190Nm) M 16 stainless steel flat washer Arm bracket LIS0388 Arm clip 120x80 LIS0036 Rivet Ø4.8 x 24 aluminium steel countersunk heads... -
Page 31: Electrical Connections
BL 4x 5.9. ELECTRICAL CONNECTIONS DO NOT CONNECT TO A FLOATING NETWORK OR TO A HIGH-IMPEDANCE EARTHED INDUSTRIAL DISTRIBUTION NETWORK. HIGH LEAKAGE CURRENT. BEFORE CONNECTING THE POWER SUPPLY, IT IS ESSENTIAL TO MAKE A GROUND CONNECTION (21) USING A CABLE WITH A MIN. -
Page 32: Adjustments
The factory settings protect the variable frequency drive and the gear motor from all malfunctions. The settings of the variable frequency drive should therefore never be modified. ANY MODIFICATION TO THESE SETTINGS WITHOUT PRIOR EXPRESS PERMISSION FROM AUTOMATIC SYSTEMS IS YOUR FULL RESPONSIBILITY AND WILL AUTOMATICALLY VOID THE PRODUCT WARRANTY. -
Page 33: Variable Frequency Drive J1000
BL 4x 6.2. VARIABLE FREQUENCY DRIVE J1000 The variable frequency drive used with the PLA1300 electronic logic is a YASKAWA J1000 connected via Modbus. During normal operation, the “DRV” LED is lit. The variable frequency drive then displays the motor's operating frequency. 6.2.1. -
Page 34: Adjusting The Balancing Springs
BL 4x 6.3. ADJUSTING THE BALANCING SPRINGS ITEM DESCRIPTION Central rod Guide bushing Nylstop M16 nut (steel) M 15 flat washer (steel) Upper flange plate Compression spring Guiding tube Lower flange plate Double rod Nylstop M16 nut (steel) 40-A H M20x140 NF EN 24014 screw (Steel Class 8.8) (376 Nm) 40-B H M20x180 NF EN 24014 screw (Steel Class 8.8) (376 Nm) Bearing stop... -
Page 35: Adjusting The Spring Compression
BL 4x 50 48 46 45 44 43 40-A 50 41 49 48 47 46 45 44 40-B Fig. 30 - Mounting of a spring assembly (1 to 3 springs) Fig. 31 - Mounting of a spring assembly (4 to 6 springs) For operation without automatic lifting of the arm in case of power outage (SR models), the spring tension should be adjusted so that a minimal effort is required from the motor both for opening and closing the barrier: Unlock the brake by operating the lever (18), lift the arm slightly and then release it: it must remain balanced. -
Page 36: Fig. 32 - Eccentric Positioning
BL 4x min lever arm max. lever arm => min. compression => max. compression Fig. 32 - Eccentric positioning Refit the screw (44), washers (46) and nut (53). g. Tighten the screw (50). 3. If the adjustment is still insufficient, increase or decrease the number of springs. -
Page 37: Table Of Principal Spring Adjustments
BL 4x 6.4. TABLE OF PRINCIPAL SPRING ADJUSTMENTS The following table provides an indication of spring adjustments for the different arm lengths. For any other configuration or non-standard equipment, please contact our helpdesk. BL40 BL41 BL43 BL44 BL46 BL47 1-B- 2-A- 1-C- 1-B-... -
Page 38: Adjusting The Inductive Position Sensors (Pla1300 Logic)
BL 4x READING THE TABLE Column: barrier model with options. Line: useful length of the arm (distance from the tip of the arm to the column, Chap. 9. Dimensions, page 44). Intersection: "X-Y-Z", where X = number of useful springs Y = position of the eccentric (... -
Page 39: Adjusting The Analogue Position Sensor (As1620 Logic)
BL 4x 6.6. ADJUSTING THE ANALOGUE POSITION SENSOR (AS1620 LOGIC) Like the inductive sensors, described in the previous paragraph, the analogue sensor makes it possible to manage the opening and closing movements of the arm. Due to its design, this type of sensor allows a much finer management of the arm movements, allowing precise accelerations and decelerations. -
Page 40: Use
BL 4x 7. USE THE BARRIER MUST BE USED IN COMPLIANCE WITH THE SAFETY INSTRUCTIONS ( CHAP. 3. SAFETY WARNING, PAGE 6). NEVER OPERATE THE BARRIER WITHOUT END STOPS ( ITEM 10, CHAP. 4.1. LOCATION OF THE COMPONENTS, PAGE 8), OR WITHOUT AN ARM. -
Page 41: Manual Opening Of The Arm
BL 4x 7.4. MANUAL OPENING OF THE ARM The procedure to be followed to lift the arm manually differs depending on the installed options, as summarised in the following table: BL CONFIGURATION PROCEDURE Without lifting of the arm Without lock •... -
Page 42: Troubleshooting
BL 4x - Brake disengagement test: operate the lever (18) and raise the arm by hand (models without automatic lifting option). - Test the automatic lifting of the arm by cutting the power (models with automatic lifting option). • EVERY YEAR - Check that the fastenings are tightened properly (torque): bearings, gear motor, hub, sensors, spring assembly, fastening of the arm, fastening to the ground, etc. - Page 43 BL 4x SYMPTOM CAUSE APPROPRIATE SOLUTIONS • In the input and output area, check whether the green LEDs (inputs) and the orange LEDs (outputs) correspond to the expected statuses. • On the OLED display, in the "Control" menu, display the cause of the non- movement.
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Page 44: Prolonged Stop/Disposal/Destruction
BL 4x 7.7. PROLONGED STOP/DISPOSAL/DESTRUCTION If the equipment is not going to be used for a long period, it is recommended to: • Store it in the same conditions as before the installation ( Chap. 5.1, page 12). • Leave it connected to the main supply. As the motor is permanently energized, a certain temperature is maintained inside the bodywork, which reduces the problems of condensation and prevents the oil of the speed-reduction gear from solidifying, which would mean not being able to reproduce the performance of the barrier during the first operations following a long shutdown. -
Page 45: Technical Specifications
BL 4x 8. TECHNICAL SPECIFICATIONS Electrical power supply 230V~ (± 10%) / 50Hz Nominal power consumed at rest 44 W Nominal power consumed in movement 450 W Ambient operating temperature -20°C to +50°C. Average relative humidity 95%, without condensation Maximum wind speed (without disrupting operation) 120km/h Protection index IP44... -
Page 46: Dimensions
BL 4x 9. DIMENSIONS 9.1. BL 40 (Arm on the left or on the right) 3000 - 8000 (L) = 504 = L + 200 mm Fig. 37 - Dimensions BL 40 9.2. BL 41 (Central arm) 6000 - 12000 (L) = 504 = L + 200 mm Fig. -
Page 47: Fig. 39 - Dimensions Bl 43
BL 4x 9.3. BL 43 (Central arm) 2000 - 6000 (L) = 504 = L + 245 mm Fig. 39 - Dimensions BL 43 9.4. BL 44 (Central arm) 2000 - 4000 (L) = 504 = L + 245 mm Fig. -
Page 48: Fig. 41 - Dimensions Bl 46
BL 4x 9.5. BL 46 (Arm on the left or on the right) In the open position, the folding fence protrudes 10mm from the column (free passage (L) reduced by 10mm). 3000 - 7000 (L) 270,5 221,5 L + 200 mm Fig. -
Page 49: Fig. 42 - Dimensions Bl 47
BL 4x 9.6. BL 47 Fig. 42 - Dimensions BL 47 A 5m long arm with a total length of 5m allows a free passage of 4m. A 4m long arm with a total length of 4m allows a free passage of 3m. -
Page 50: Certificate Of Conformity
BL 4x 10. CERTIFICATE OF CONFORMITY bsi. EC declaration of conformity 9001 Quality Managment We, undersigned, AUTOMATIC SYSTEMS SAS 22 rue du 8 mai 1945 95340 PERSAN FRANCE Herewith declare that the following machine Electrical rising barrier BL 40 BL 41... -
Page 51: Annexe(S)
11. ANNEXE(S) • Control logic handbook; • Wiring diagram(s). - Page 52 BL 4x NOTES ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________...
- Page 54 The information contained in this document is the property of Automatic Systems and is confidential. The recipient is prohibited from using it for any purpose other than the use of the products or execution of the project to which it refers and from communicating it to any third party without the prior written permission of Automatic Systems. The document is subject...
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