Automatic Systems TriLane TL Series Technical Manual
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Automatic Systems TriLane TL Series Technical Manual

Tripod turnstile
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TriLane TLxx
TRIPOD TURNSTILE
Technical Manual
(Translated from the original French version)
04
Rev.
www.automatic-systems.com

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Summary of Contents for Automatic Systems TriLane TL Series

  • Page 1 TriLane TLxx TRIPOD TURNSTILE Technical Manual (Translated from the original French version) Rev. www.automatic-systems.com...

  • Page 2: Document Revision

    p. 2/46 DOCUMENT REVISION Rev. Date Written by Checked by Purpose Date JB / SL First edition. 24/01/2018 Electrical diagrams Rev B and TOF camera option 02/2019 Correction of weight according to datasheet 04/2019 TL1 version included in the manual New CE certificate and last modifications to include TL1 09/07/2019 version.

  • Page 3: Table Of Contents

    p. 3/46 TABLE OF CONTENTS DOCUMENT REVISION TABLE OF CONTENTS TABLE OF ILLUSTRATIONS PRESENTATION SAFETY WARNINGS GENERAL SYMBOLS INTRODUCTION 4.1. T erminology 4.2. i denTificaTion plaTe 4.3. c onvenTions GENERAL DESCRIPTION 5.1. e xTernal dimensions 5.2. o peraTing odes 5.2.1. With power on 5.2.2.
  • Page 4 p. 4/46 7.2.6. Fixed arm turret assembly 7.3. d escripTion of The oTher mechanical opTions 7.3.1. Dropping arm option 7.3.2. Motorisation option 7.3.3. TOF camera detection option 7.3.4. Other housing options 7.4. d escripTion of The elecTronic assembly 7.4.1. Power supply circuit board 7.4.2.

  • Page 5: Table Of Illustrations

    p. 5/46 TABLE OF ILLUSTRATIONS Fig. 1 Conventions for direction A and direction B Fig. 2 External dimensions, 2-leg TL2 version Fig. 3 External dimensions, 1-leg TL1 version Fig. 4 Functional pictogram option TL2 Fig. 5 Functional pictogram option TL1 Fig.

  • Page 6: Presentation

    p. 6/46 1. PRESENTATION You have chosen a TriLane equipment fitted with a tripod turnstile designed and manufactured by Automatic Systems, for which we thank you. We are convinced that your acquisition will give you complete satisfaction for many years and, to this end, invite you to read the following information carefully before installing your equipment.

  • Page 7: Safety Warnings

    This equipment is designed for pedestrian access control and is not to be used for another purpose without risk to the user and to the integrity of the equipment. • Automatic Systems cannot be held liable for damage resulting from improper use of the equipment. •...

  • Page 8: General Symbols

    p. 8/46 3. GENERAL SYMBOLS The following symbols are used in this manual or as labels on the equipment: This symbol is used to highlight a tip that may help you to better understand the product. This symbol is used to highlight an important instruction for the correct use and/or maintenance of the product.

  • Page 9: Introduction

    p. 9/46 4. INTRODUCTION The tripod turnstiles in the TriLane range are designed for deterrent and economical access control, and allow the incorporation of control equipment such as proximity readers, barcode scanners, badge collectors, etc. . The assembly is finished to a level that ensures proper sealing and acoustic insulation from the surrounding environment. The rotation control mechanism for the arms is the result of many years' experience in the development and manufacture of access control equipment and the marketing of tens of thousands of units in all corners of the world.

  • Page 10: Identification Plate

    p. 10/46 ZNCZC Direction from the uncontrolled area to the controlled area 4.2. IDENTIFICATION PLATE The name plate, an example of which is given below, contains technical information regarding the characteristics of the equipment and its date of manufacture. The serial number of the equipment is useful in the event of a technical support request. TL2P Model xx/xx/18...
  • Page 11 p. 11/46 The TriLane turnstile can be configured in 5 operating modes in each direction of passage. Some modes have an impact on the assembly of the kinematic assembly, and the desired configuration should therefore be specified when ordering the product. Code Description Comment...

  • Page 12: General Description

    p. 12/46 5. GENERAL DESCRIPTION 5.1. EXTERNAL DIMENSIONS 1 3 0 0 2 3 5 5 1 0 2 1 0 8 8 0 2 1 0 Fig. 2 External dimensions, 2-leg TL2 version 338.5 Fig. 3 External dimensions, 1-leg TL1 version TLxx-MT-EN-04...

  • Page 13: Operating Modes

    p. 13/46 5.2. OPERATING MODES 5.2.1. ith poWer on The TriLane, which is fitted with an optional detection system, has two operating modes when power is on: Mode Description At rest and in controlled mode, the passage is locked until a user obtains a passage (Normally closed) authorisation.

  • Page 14: Isual Symbols ( Functional Pictograms )

    p. 14/46 5.4. VISUAL SYMBOLS (FUNCTIONAL PICTOGRAMS) In order to correctly orient users in obtaining a right of passage, functional pictograms are to be provided in each direction of passage (optional). In this case, the upper part of the cover has two cut-outs that allow the placement of opal-coloured Plexiglass. These diffuse the light emitted by a set of LEDs of different colours (WBGR for White/Blue/Green/Red).

  • Page 15: Space Provided For Reader Integration

    p. 15/46 The following are the colour conventions in the factory configuration according to the status of the TriLane: Case Colour Flashing Power on Initialisation Blue Evacuation Green Maintenance Orange Not used (free) Green Forbidden Controlled pending validation White Controlled with authorised passage. Green Controlled without right of passage request.

  • Page 16: Fig. 7 Space Available Under The Tl1 Hood For Reader Integration

    p. 16/46 Fig. 7 Space available under the TL1 hood for reader integration TLxx-MT-EN-04...

  • Page 17: Installation Instructions

    p. 17/46 6. INSTALLATION INSTRUCTIONS 6.1. PACKAGING In most cases, your turnstile will be delivered in a cardboard box attached to a wooden pallet. A plastic bag containing the keys and attachments for the last arm is attached to one of the turnstile arms. The last arm is located inside the turnstile, under the cover.

  • Page 18: General Dimensions And Installation Plan

    IP CABLE (Ethernet) STP CAT.5 EXPANSIBLE ANCHOR B15/30 -/3413/000 (Suggested reference (M10)) Ø15* * Dimensions according to standard Automatic Systems anchoring. Fig. 9- TL2 general dimensions and installation drawing ( plan CH9594) Oblong hole Expansible anchor 46 x 106 mm...

  • Page 19: Fig. 11 Tl1 General Dimensions And Installation Drawing

    p. 19/46 Fig. 11 TL1 general dimensions and installation drawing TLxx-MT-EN-04...

  • Page 20: Recommended Tools

    p. 20/46 6.5. RECOMMENDED TOOLS • Standard electrical tools. • Flat spanner set. • Set of Allen keys. • Spirit level. • Hammer drill + concrete drill bit - Ø 15 x 100 • Standard protective equipment: gloves, goggles, hard hat and safety shoes. 6.6.

  • Page 21: Installing The Stainless Steel Arm

    p. 21/46 • Ensure that the turnstile remains attached to the ground by tightening the expandable dowels. Ensure that the cables can pass through. • Make sure that all the housings of the battery are perfectly aligned and horizontal. If needed, add shims between the housings and the floor to ensure that they are perfectly level.

  • Page 22: Mechanism

    p. 22/46 7. MECHANISM 7.1. OPERATING PRINCIPLE The mechanical assembly, mounted on a mini chassis, allows the turret to perform rotational movements of 120°, which corresponds to the passage of a user. During the movement, the stainless steel arm that is located horizontally releases the passage by moving down.

  • Page 23: Description Of The Standard Mechanism

    p. 23/46 7.2. DESCRIPTION OF THE STANDARD MECHANISM 7.2.1. emoving the cover Access to the mechanism in TL2 version is obtained by removing the cover of the turnstile with two identical keys. To do this, proceed as follows: 1. Unlock the locks [4:10] and open the cover [4: 4 ] The keys are supplied as accessories in a separate bag.

  • Page 24: Overview Of The Kinematics

    p. 24/46 7.2.2. vervieW of the kinematicS This is an overview of the mechanism, without options: Fig. 16 View of the kinematic assembly Reference Description Kinematic chassis Angular sensor assembly Motor tree assembly Lock Electromagnet 7.2.3. ocking and unlocking principle The main axis is integrated with the tray with cut-outs containing the 3 rollers.

  • Page 25: Centring Mechanism

    p. 25/46 In order to reduce the noise level, each electro-magnet axis is equipped with a nylon spacer (see the figure below). However, this spacer reduces the impact force during the unlocking operation, which can be a problem if the user exerts significant pressure on the arm at this precise moment.

  • Page 26: Shock Absorber

    p. 26/46 7.2.5. hock abSorber The cam fixed at the end of the shock absorber makes pressure on one of the rollers, which slows down the movement at the end of the cycle and dampens the shock against the lock at the point of impact. The rotation cycle is quieter and the kinematic parts undergo less mechanical stress.

  • Page 27: Description Of The Other Mechanical Options

    p. 27/46 Reference Description Comment Turret assembly Turret with screw, nut and cap Fixed arm turret M24 washer M24 nut Fixed arm Arm fitted with sleeve and end cap Retainer lock Turret cap Fixed arm cap Arm fixing screw M8x45 7.3.

  • Page 28: Motorisation Option

    p. 28/46 7.3.2. otoriSation option In the motorisation option, a gear set is inserted into the kinematic assembly between the plate and the rollers. The gear motor is controlled by the AS1636 electronic circuit board connected to the AS1635 control electronics by a CAN bus and can act in two cases (subject to an option): •...

  • Page 29: Other Housing Options

    p. 29/46 7.3.4. ther houSing optionS In its standard version, the central part of the two-feet TriLane (TL2) is delivered in black painted steel, RAL9005. The front and rear end legs are made from aluminium in the same colour, and the top cover is made of stainless steel AISI304.

  • Page 30: Description Of The Electronic Assembly

    p. 30/46 Functional pictogram Cover cutting and Protection for reader option Fig. 27 Readers option 7.4. DESCRIPTION OF THE ELECTRONIC ASSEMBLY Two circuit boards are incorporated in the central part of the TL2 casing: The power supply circuit board on the left side and the electronics circuit board on the right side.

  • Page 31: Fig. 29 Overview Of The Electronic Plates (Tl1)

    p. 31/46 Fig. 29 Overview of the electronic plates (TL1) Fig. 30 Motor control board position on the TL1 TLxx-MT-EN-04...

  • Page 32: Power Supply Circuit Board

    p. 32/46 7.4.1. oWer Supply circuit board The TL2 circuit board in the left holds the main circuit breaker and the 24 VDC power source. The motor electronics ensuring the rotation of the turret. It is recommended to cut the power before carrying out any work on the mechanical parts. Motor circuit board Power supply 24VDC CAN bus cable...

  • Page 33: Functional Pictogram (Operating Symbols)

    p. 33/46 For complete information on the AS1635 circuit board, please refer to the technical manual for the product. Location for the AS1622 Ethernet circuit board Angular sensor (optional) Power supply 24 VDC Digital inputs 24 VDC for the detection cells USB port Digital outputs RS232 and...

  • Page 34: Maintenance

    p. 34/46 8. MAINTENANCE 8.1. FIRST CHECK AFTER 50,000 PASSAGES This is an initial routine check, a simplified version of the routine maintenance: Ground stability and cleanliness Check the stability of the equipment and the external cleanliness of the equipment. Use cleaning agents if necessary (non-chlorinated) Access to the TriLane mechanism...
  • Page 35 p. 35/46 Motorisation option If the motorisation option is present, make a few passages in each direction to ensure that the motor is working correctly. Check that there is no deformation in the shafts, gearing bearings and other transmission components. Electrical circuit boards and cables Check that no liquids have entered the central part of the box.

  • Page 36: Settings And Technical Interventions

    p. 36/46 9. SETTINGS AND TECHNICAL INTERVENTIONS YOUR TRIPOD TURNSTILE IS MADE UP OF VARIOUS MECHANICAL AND ELECTRICAL COMPONENTS. ANY NEGLIGENCE WHILE WORKING ON THE MACHINE MAY SERIOUSLY ENDANGER YOUR SAFETY. DISCONNECT THE GENERAL POWER SUPPLY FROM THE EQUIPMENT AS SOON AS YOU OPEN THE CASING. BE CAREFUL IN HANDLING ANY ELEMENT THAT MIGHT BE UNDER POWER OR COULD BE SET IN MOTION.

  • Page 37: Replacing Components

    p. 37/46 Failure description Possible cause Comment The TriLane does not The AS1365 control circuit board is not operate and the LED LD1 powered with 24 VDC. Check the 24 VDC on the AS1635 circuit power supply module and the connection board is off.

  • Page 38: Replacing The Angle Sensor Assembly

    p. 38/46 Fig. 35 Fixing the dropping arm 9.2.3. eplacing the angle SenSor aSSembly The replacement of the sensor assembly does not pose any particular problems. • Using the two locking keys, remove the central casing cover ("7.2.1. Removing the cover", page 23) •...

  • Page 39: Replacement Of A Gear Motor (Option)

    p. 39/46 Fig. 37 Electro-magnet 9.2.5. eplacement of a gear motor option The gear motor and its support are fixed on the upper frame using two M6 x 20 bolts with hexagonal heads. • Remove the cover • Disconnect the power supply (main circuit breaker) •...

  • Page 40: Replacement Of Rings, Washers, Springs And Other Wear Parts

    After a few million operations, some rings, washers and springs may show signs of wear; their replacement does not pose any particular problem. In the event of wear, Automatic Systems suggests replacing certain sub-assemblies containing several wear parts at the same time. For example:...

  • Page 41: Technical Data

    p. 41/46 10. TECHNICAL DATA Type Characteristics Value Weight Weight without options without 60 kg packaging (TL2) Weight Weight without options without 46 kg packaging (TL1) Electrical Electrical power supply 100 - 230 V single-phase 50/60 Control circuit 24 VDC Electro-magnets 30% duty cycle in order to reduce heating...

  • Page 42: Electrical Diagrams

    p. 42/46 11. ELECTRICAL DIAGRAMS Electrical diagrams are provided here for information only, as they may vary depending on the options selected. The only drawings that are valid for carrying out the maintenance operations are those placed in a pocket delivered with each equipment.
  • Page 43 p. 43/46 TLxx-MT-EN-04...
  • Page 44 p. 44/46 TLxx-MT-EN-04...

  • Page 45: Ec Declaration Of Conformity

    12. EC DECLARATION OF CONFORMITY bsi. EC declaration of conformity 9001 Quality Managment We, undersigned, AUTOMATIC SYSTEMS s.a. Avenue Mercator, 5 1300 Wavre BELGIQUE Herewith declare that the following machine Tripod turnstile TL1, TL2 is in accordance with the conditions of the following Directives, standards and other specifications: •...
  • Page 46 46/46 International & Headquarters AUTOMATIC SYSTEMS SA Email: helpdesk.as@automatic-systems.com Tel.: +32.10 23 02 27 Fax.: +32.10 86 22 90 Belgium Belgium Wallonia-Brussels Flanders Tel.: +32 70 22 44 66 Tel.: +32 70 22 44 66 Fax.: +32 10 86 22 90 Fax.: +32 3 88 700 76...

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