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Related Manuals for Masterflex MFLX77112-10
Summary of Contents for Masterflex MFLX77112-10
- Page 1 OPERATING MANUAL: SS B/T WASHDOWN DIGITAL PUMP DRIVES WITH ADVANCED CONNECTIVITY Model No. MFLX77112-10 B/T MFLX 77112-10 ® MASTERFLEX A-1299-5210 Edition 05 (US & Canada only) Toll Free 1-800-MASTERFLEX • 1-800-637-3739 (Outside US & Canada) 1-847-381-7050 www.avantorsciences.com/masterflex...
- Page 2 Masterfl ex® is a registered trademark of Masterfl ex LL C. Trademarks bearing the ® symbol in this publication are registered in the US and in other countries. PUMP FOR LIQUIDS ORIGINAL INSTRUCTIONS Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity...
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Page 3: Table Of Contents
Tube Calibration Screen 2-13 SECTION 3: OPERATION Mode Selection Screen Continuous Mode Continuous Mode Run Screen Continuous Mode Operation Saving Continuous Mode Settings as a New Program Time Mode Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... - Page 4 Profi bus data SECTION 5: SERVICE & MAINTENANCE Firmware Updates Restore Factory Settings Cleaning the Pump Drive Accessories B/T Accessories Replacement Parts Replacing Rollers Tubing Types 31-Pin Electrical Connections Troubleshooting Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity...
- Page 5 Table of Contents Error Defi nitions Specifi cations Technical Assistance 5-10 Product Return 5-10 Warranty 5-10 Disposal 5-10 Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity...
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Page 6: Section 1: Introduction
CAUTION: It is recommended that any repairs be performed only by an authorized technician. If service and repairs are performed by the customer or by any third party company, Masterfl ex denies all responsibility. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 7: About The B/T
Toxic and hazardous fl uids can be pumped with the proper selection of MASTERFLEX PERFECTPOSITION B/T tubing since the fl uid contacts only the tubing and not the pump. All B/T precision drives include a highly accurate, maintenance- free motor and an easy to navigate touchscreen that makes setup and operation easier than ever. -
Page 8: Section 2: Basic Setup & Settings
Section 2: Basic Setup & Settings SECTION 2: BASIC SETUP & SETTINGS Touchscreen Pump Head USB Port Ethernet Port 31-Pin Fuse Profibus Power Switch Power Cord Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 9: Touchscreen Icons
Ramp Up Connectivity Status Record Volume Continuous Mode Reset Counterclockwise Screen Lock Delete Settings Display Brightness Start Edit Stop Language Time Mode Logout Update Available New Program Volume Mode Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 10: Before Starting The Drive
After 30 minutes of inactivity the B/T will enter sleep mode and the display will turn off . Tapping the touchscreen will reactivate the drive. To enable (default) or disable the screen saver see "Screen Saver" on page 2-6. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 11: Settings
4. Tap HH to select hours and enter the desired time using the onscreen keypad. 5. Tap MM to select minutes and enter the desired time using the onscreen keypad. 6. If using 12-HOUR time, tap AM/PM to select either AM or PM. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 12: Setting The Date
Select the desired current or voltage operating range from the available list. c. Tap CONFIRM to save or CANCEL to discard changes. Th e Analog Output Screen will be Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 13: Device Information
3. Tap DEVICE NAME. Th e Device Name Screen will be displayed. 4. Enter the desired pump name using the onscreen keypad (up to 8 characters). 5. Tap CONFIRM to save or CANCEL to discard changes. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 14: Wi-Fi Settings
4. Tap DHCP to automatically confi gure IP settings or STATIC to manually edit settings using the onscreen keypad. 5. Tap CONFIRM to save or CANCEL to discard changes. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 15: User Management
8. Tap the required PERMISSION LEVEL. NOTE: Th ere must always be at least one ADMIN user. 9. Tap CONFIRM to save or CANCEL to discard any changes. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 16: Auto Start
Th e Settings Screen will be displayed. 2. SCROLL through the Settings Screen pages to locate AUTO START. 3. Tap the AUTO START toggle to select either ON or OFF. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 17: Loading Tubing
Do tion placement marks printed on not assume that turning off the the tube with outside edge of the switch is "safe enough". retainer assembly. Masterflex 2-10 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 18: Step 3
Once the tube has been loaded and conditioned the new tube size will need to be selected from the Tube Size Screen. Th e Tube Size Screen can be accessed from the Continuous Mode Run Screen or from either of the Volume or Time Mode Edit screens. Masterflex 2-11 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 19: Priming The Pump Drive
5. Navigate to the Continuous, Time or Volume Mode screens. 6. Press and hold PRIME until there are no bubbles visible in the tubing. Priming will stop when PRIME is released. Masterflex 2-12 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 20: Tube Calibration
NOTE: If required, the pump can be run dry while conditioning the tube. 7. Press and hold PRIME to prime the pump. Priming will stop when PRIME is released. Masterflex 2-13 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... - Page 21 Th e best results are obtained after tubing has been run in the pump for approximately 20-30 minutes. • Steps 9–14 can be repeated as necessary to optimize the accuracy of the tubing calibration. Masterflex 2-14 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity...
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Page 22: Section 3: Operation
Return to Previous Screen Continuous Mode Time Mode Volume Mode Analog Input Mode Page Scroll Add New Program Settings Tap the desired mode or program to access individual mode or program screens. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 23: Continuous Mode
H. FLOW DIRECTION: Tap DIRECTION to select either clockwise or counterclockwise I. SCREEN LOCK: Locking the screen disables all touchscreen functions. To lock the screen: Press and Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 24: Continuous Mode Operation
NOTE: In Continuous Mode the drive 8. Tap STOP will continue to operate at the displayed fl ow rate and direction until stopped. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 25: Saving Continuous Mode Settings As A New Program
Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 26: Time Mode
J. PRIME: Press and hold to prime the pump drive (for further information see "Priming the Pump Drive" on page 2-12). K. START/STOP/PAUSE: During operation, the display will change from START to PAUSE STOP/ RESET Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 27: Time Mode Edit Screen
Time Mode Edit Screen (for further information see "Tube Calibration" on page 2-13). • If required, prime the pump before operation (for further information see "Priming the Pump Drive" on page 2-12). Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... - Page 28 11. If required, adjustments can be made to any of the Time Mode option settings during operation. To make any adjustments: a. Tap PAUSE and then repeat steps 2–9 above. b. Tap CONTINUE to complete the pump operation once the desired changes have been made. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity...
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Page 29: Saving Time Mode Settings As A New Program
Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 30: Volume Mode
I. FLOW RATE: Displays the current fl ow rate in the unit of measurement selected by the user. J. PRIME: Press and hold to prime the pump drive (for further information see "Priming the Pump Drive" on page 2-12). Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 31: Volume Mode Edit Screen
Volume Mode Edit Screen (for further information see "Tube Calibration" on page 2-13). • If required, prime the pump before operation (for further information see "Priming the Pump Drive" on page 2-12). Masterflex 3-10 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... - Page 32 8. Tap DIRECTION to select either clockwise or counterclockwise fl ow direction. 9. Tap START . Th e pump will now operate until the batch total is completed or until PAUSE STOP is tapped. Masterflex 3-11 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity...
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Page 33: Saving Volume Mode Settings As A New Program
1. Tap VOLUME from the Mode Selection Screen. Th e Volume Mode Run Screen will be displayed. 2. Tap EDIT to access the Volume Mode Edit Screen. 3. Tap RECORD . Th e Record Dispense Screen will be displayed. Masterflex 3-12 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... - Page 34 Volume Mode Edit Screen. If saved, the recorded dispense volume will now be displayed under VOLUME. 9. Tap CONFIRM . Th e Volume Mode Run Screen will be displayed. Masterflex 3-13 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity...
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Page 35: Analog Input Mode
LOCKED and a red border appears around the screen. To unlock the screen: Press and hold LOCKED until the icon changes to UNLOCKED Masterflex 3-14 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 36: Analog Input
NOTE: If locked, the screen will need to be unlocked before the pump operation can be stopped. • www.masterfl ex.com for further information on using analog input remote control and monitoring. Masterflex 3-15 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 37: Saving Analog Input Mode Settings As A New Program
Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. Masterflex 3-16 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 38: Masterflexlive
Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. Adding a New Program: Time Mode To add a new Time Mode program: Masterflex 3-17 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... - Page 39 Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. Masterflex 3-18 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity...
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Page 40: Adding A New Program: Volume Mode
Enter the desired number of dispenses in a batch using the onscreen keypad. NOTE: If required, tap INFINITE ∞ to select an infi nite number of dispense cycles. If infi nite is selected, the pump will run Masterflex 3-19 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 41: Adding A New Program: Analog Input Mode
Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. Masterflex 3-20 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 42: Using Program Modes
NOTE: Once the individual mode settings have been edited and saved the Program Edit Screen will be displayed. 3. Tap CONFIRM to save or CANCEL to discard changes and return to the Mode Selection Screen. Masterflex 3-21 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 43: Deleting A Program
Th e Program Edit Screen will be displayed. 2. Tap DELETE PROGRAM 3. Tap DELETE to delete the program and return to the Mode Selection Screen or CANCEL to return to the previous screen. Masterflex 3-22 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 44: Section 4: Communication Specification
IP address is within the subnet mask range of the PLC and the pump. Th e default addressing methods for the pump is DHCP. Static IP address may be assigned through the Ethernet settings menu. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... - Page 45 Section 4: Communication Specification In the device menu, enable the Ethernet/IP feature by toggling to select ON. Once enable, the following message appears on the UI. Press Accept on this screen. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity...
- Page 46 -Th e bit changes state from local to remote on a 1 to 0 transition. -Once enabled, the Ethernet/IP banner will appear at the top of the pump screen. Shows Ethernet/IP active in volume Dispense Mode Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity...
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Page 47: Masterflex Ethernet/Ip
Remaining Dispense Off Time Days BYTE Remaining Dispense Off Time Hours BYTE Remaining Dispense Off Time Minutes BYTE Remaining Dispense Off Time Seconds BYTE Remaining Dispense Off Time Tenths Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... - Page 48 Set Batch Count Total (0 = infinite) Masterfl ex Flow Units Correlation Table Index 321 RPM B/T mL/min mL/hr L/min L/hr L/day uL/min uL/hr gal/min gal/hr gal/day oz/min oz/hr cum/hr Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity...
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Page 49: Profibus
Once that fi eld is selected you now enter the PROFIBUS SETTINGS screen. Here you can assign the Profi bus address to be a value (in between 1 and 126). Th e default Profi bus address is 7. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... - Page 50 Ensure the pump and the PLC user interface are confi gured for the same address and confi rm by pressing the green check mark at the top of the screen Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity...
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Page 51: Profibus Data
Section 4: Communication Specification PROFIBUS DATA Th e MASTERFLEX Pump Drive operates as a DP-V0 Slave. GSD File: CPMP0FF8.GSD ID Number: 0FF8 HEX Default Slave Address: 7 Cyclic Input Data: 56 bytes Cyclic Output Data: 28 bytes Table 1 below lists the 56 bytes of cyclic input data, from pump to master. - Page 52 Pump Control, a 4-byte unsigned integer as shown in Table 3 above, controls the pump’s operation in separate bits. See Table 4 below for the description of each bit in Pump Control. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity...
- Page 53 Set Dispense On Seconds is the amount of time the pump will dispense in Time Dispense Mode. Set Dispense Off Seconds is used for both Time and Volume dispense modes. It sets the amount of time the pump will pause between dispenses. Masterflex 4-10 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity...
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Page 54: Section 5: Service & Maintenance
Th e Settings Screen will be displayed. 2. SCROLL through the Settings Screen pages to locate DEVICE INFORMATION. 3. Tap DEVICE INFORMATION. 4. Tap FACTORY RESET and follow the onscreen prompts. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 55: Cleaning The Pump Drive
Spacer, Shoulder 109461-CR Window 109467-CR Door Assembly 109473-CR Replacement Line Cord Assem 115V 109573-CR Roller & Retaining Ring Kit BT 109852-CR FUSE,T6.3A, 5MM X 20MM 117197 Cable and Switch 113333-CR Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 56: Replacing Rollers
4. Replace the retaining rings. You may have to push the rollers in to compress the wave washers to allow the retaining rings to engage the grooves in the axles. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 57: Tubing Types
Section 5: Service & Maintenance TUBING TYPES Use Only Masterfl ex PERFECTIONPOSITION B/T precision tubing with MASTERFLEX pumps to ensure optimum performance. Use of other tubing may void applicable warranties. NOTE: Use Masterfl ex PERFECTPOSITION B/T Tubing. Th ese pumps are designed to use PERFECTPOS- TION B/T tubing sizes 87 and 91 only. -
Page 58: 31-Pin Electrical Connections
General Alarm Relay Output (N.O.) Speed Signal Output Ground Reference Not Used Tach Ground Reference Local/RemoteRelay Output (N.O.) Motor Running Relay Output (N.O.) 23–31 Not Used Tach Output (Open Collector) Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 59: Troubleshooting
Wearing thick latex Remove gloves before using the touchscreen. NOTE: Consult sive. gloves can make the your company or laboratory safety guidelines before removing screen less responsive. any personal protective equipment. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 60: Error Definitions
The drive has exceeded commanded speed value. Actions: Drive will stop immediately. Verify load is correct and power cycle the pump drive. If error persists see "Technical Assistance" on page 5-10. Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... -
Page 61: Specifications
(5 VDC @ 0.5 A) CONSTRUCTION Dimensions (L x W x 24.5” x 15.8” x 18.8” (622 mm x 401 mm x 478 mm) Weight: 120 lbs. (54.4 kg) Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... - Page 62 COMPLIANCE Drive UL 61010-1, UL 61010-2-081 US/CAN For CE mark: EN61010-1, Low Voltage Directive ETSI EN 301 489-1, EMC Directive EN50581, RoHS Directive Pump Head EN809, Machinery Directive Masterflex Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity...
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Page 63: Technical Assistance
Once the useful life of the product has ended, please ensure proper disposal according to local laws. Plastic and electronic components should be disposed of at a recycling facility. Please refer to local regulations regarding proper disposal. Masterflex 5-10 Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity... - Page 64 US & Canada only *EN809 manufactured by: Toll Free 1-800-MASTERFLEX | 1-800-637-3739 Masterflex LLC. 28092 W Commercial Avenue, Barrington, IL 60010 Outside US & Canada masterflex.tech @ avantorsciences.com 1-847-381-7050 www.avantorsciences.com/masterflex...