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MASTERSENSE™ MFLX0 7526-10
(US & Canada only) Toll Free 1-800-MASTERFLEX • 1-800-637-3739
(Outside US & Canada) 1-847-381-7050
masterflex.tech@avantorsciences.com
www.avantorsciences.com/masterflex
OPERATING MANUAL:
MASTERSENSE™ L/S
DIGITAL PUMP DRIVES
WITH ADVANCED
CONNECTIVITY
Model Nos.
MFLX07526-10
MFLX07526-12
MFLX07526-20
MFLX07526-22
®
A-1299-5207
Edition 05
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Table of Contents
Related Manuals for Masterflex MASTERSENSE MFLX07526-10
Summary of Contents for Masterflex MASTERSENSE MFLX07526-10
- Page 1 OPERATING MANUAL: MASTERSENSE™ L/S ® DIGITAL PUMP DRIVES WITH ADVANCED CONNECTIVITY Model Nos. MFLX07526-10 MFLX07526-12 MFLX07526-20 MFLX07526-22 MASTERSENSE™ MFLX0 7526-10 A-1299-5207 Edition 05 (US & Canada only) Toll Free 1-800-MASTERFLEX • 1-800-637-3739 (Outside US & Canada) 1-847-381-7050 masterflex.tech@avantorsciences.com www.avantorsciences.com/masterflex...
- Page 2 US and in other countries. MasterSense™ EtherNet/IP™ is a trademark of ODVA Windows is a registered trademark of Microsoft PUMP FOR LIQUIDS ORIGINAL INSTRUCTIONS ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity...
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Page 3: Table Of Contents
Saving Continuous Mode Settings as a New Program Time Mode Time Mode Run Screen Time Mode Edit Screen Time Mode Operation Saving Time Mode Settings as a New Program Volume Mode ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... - Page 4 SECTION 5: SERVICE & MAINTENANCE Firmware Updates Restore Factory Settings Cleaning the Pump Drive Accessories Replacement Parts Troubleshooting Error Defi nitions DB-25 Electrical Connections Specifi cations Technical Assistance Product Return Warranty Disposal ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity...
- Page 5 ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity...
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Page 6: Section 1: Introduction
CAUTION: It is recommended that any repairs be performed only by an authorized technician. If service and repairs are performed by the customer or by any third party company, Masterfl ex denies all responsibility. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 7: About The Mastersense
L/S models have a maximum speed of 600 RPM and fl ow rate capacities that range from .001 mL/min through to 3400 mL/min (depending on the model and tubing size selected). ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 8: Section 2: Basic Setup & Settings
Section 2: Basic Setup & Settings SECTION 2: BASIC SETUP & SETTINGS Touchscreen Active Light Pump Head Mounting Holes Power Switch Ethernet Port USB Port DB-25 Open Head Sensor Profibus Power Cord Inlet ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 9: Touchscreen Icons
Confirm Ramp Up Connectivity Status Record Volume Continuous Mode Reset Counterclockwise Screen Lock Delete Settings Display Brightness Start Edit Stop Language Time Mode Logout Update Available New Program Volume Mode ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 10: Before Starting The Drive
After 30 minutes of inactivity the L/S will enter sleep mode and the display will turn off . Tapping the touchscreen will reactivate the drive. To enable (default) or disable the screen saver see "Screen Saver" on page 2-6. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 11: Settings
5. Tap MM to select minutes and enter the desired time using the onscreen keypad. 6. If using 12-HOUR time, tap AM/PM to select either AM or PM. 7. Tap CONFIRM to save or CANCEL to discard changes. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 12: Setting The Date
Select the desired current or voltage operating range from the available list. c. Tap CONFIRM to save or CANCEL to discard changes. Th e Analog Output Screen will be displayed. 5. Tap CONFIRM ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 13: Device Information
3. Tap DEVICE NAME. Th e Device Name Screen will be displayed. 4. Enter the desired pump name using the onscreen keypad (up to 8 characters). 5. Tap CONFIRM to save or CANCEL to discard changes. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 14: Wi-Fi Settings
3. Tap ETHERNET SETTINGS. Th e Ethernet Settings Screen will be displayed. 4. Tap DHCP to automatically confi gure IP settings or STATIC to manually edit settings using the onscreen keypad. 5. Tap CONFIRM to save or CANCEL to discard changes. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 15: User Management
8. Tap the required PERMISSION LEVEL. NOTE: Th ere must always be at least one ADMIN user. 9. Tap CONFIRM to save or CANCEL to discard any changes. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 16: Pump Head Selection
2. Select the desired tube size from the list of available options. NOTE: Only tube sizes compatible with the selected pump head will be displayed. 3. Tap CONFIRM to save or CANCEL to discard changes and return to the mode run screen. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 17: Auto Start
5. Navigate to the Continuous, Time or Volume Mode screens. 6. Press and hold PRIME until there are no bubbles visible in the tubing. Priming will stop when PRIME is released. ® Masterflex 2-10 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 18: Tube Calibration
(For further information see "User Management" on page 2-8). 4. Navigate to the Continuous, Time or Volume Mode screens. 5. Tap DIRECTION to select either clockwise or counterclockwise fl ow direction. ® Masterflex 2-11 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... - Page 19 Th e best results are obtained after tubing has been run in the pump for approximately 20-30 minutes. • Steps 9–14 can be repeated as necessary to optimize the accuracy of the tubing calibration. ® Masterflex 2-12 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity...
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Page 20: Section 3: Operation
Return to Previous Screen Continuous Mode Time Mode Volume Mode Analog Input Mode Page Scroll Add New Program Settings Tap the desired mode or program to access individual mode or program screens. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 21: Continuous Mode
UNLOCKED until the icon changes to LOCKED and a red border appears around the screen. To unlock the screen: Press and hold LOCKED until the icon changes to UNLOCKED ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 22: Continuous Mode Operation
8. Tap STOP when the drive operation is no longer required. NOTE: In Continuous Mode the drive will continue to operate at the displayed fl ow rate and direction until stopped. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 23: Saving Continuous Mode Settings As A New Program
• Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 24: Time Mode
J. PRIME: Press and hold to prime the pump drive (for further information see "Priming the Pump Drive" on page 2-10). K. START/STOP/PAUSE: During operation, the display will change from START to PAUSE STOP/ RESET ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 25: Time Mode Edit Screen
Time Mode Edit Screen (for further information see "Tube Calibration" on page 2-11). • If required, prime the pump before operation (for further information see "Priming the Pump Drive" on page 2-10). ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... - Page 26 11. If required, adjustments can be made to any of the Time Mode option settings during operation. To make any adjustments: a. Tap PAUSE and then repeat steps 2–9 above. b. Tap CONTINUE to complete the pump operation once the desired changes have been made. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity...
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Page 27: Saving Time Mode Settings As A New Program
• Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 28: Volume Mode
I. FLOW RATE: Displays the current fl ow rate in the unit of measurement selected by the user. J. PRIME: Press and hold to prime the pump drive (for further information see "Priming the Pump Drive" on page 2-10). ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 29: Volume Mode Edit Screen
Confi rm that the tubing has been calibrated by checking that Calibration Complete is displayed on the Volume Mode Edit Screen (for further information see "Tube Calibration" on page 2-11). ® Masterflex 3-10 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... - Page 30 Volume Mode Edit Screen. 8. If required, tap ANTI-DRIP. Th e Anti-Drip Screen will be displayed (for further information see "Anti- Drip" on page 3-12). ® Masterflex 3-11 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity...
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Page 31: Anti-Drip
Tap FLOW to enter the desired fl ow rate using the onscreen keypad. b. Tap UNITS to enter the desired fl ow rate units using the onscreen keypad. c. Tap CONFIRM to save changes and return to the Record Dispense Screen. ® Masterflex 3-12 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 32: Analog Input Mode
Th e Analog Input Mode Run Screen is accessed by selecting ANALOG INPUT from the Mode Selection Screen. A. Mode Name Banner B. Prime C. Start/Stop D. Flow Direction E. Screen Lock F. Logout ® Masterflex 3-13 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 33: Analog Input
If required, prime the pump before operation (for further information see "Priming the Pump Drive" on page 2-10). • Confi rm that the pump drive is connected to the appropriate equipment through the drive’s DB-25 female connection port. ® Masterflex 3-14 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 34: Saving Analog Input Mode Settings As A New Program
Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. ® Masterflex 3-15 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 35: Masterflexlive
Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. Adding a New Program: Time Mode ® Masterflex 3-16 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... - Page 36 10. Tap CONFIRM to save or DELETE to discard changes. NOTE: • Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. ® Masterflex 3-17 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity...
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Page 37: Adding A New Program: Volume Mode
8. Tap DIRECTION to select either clockwise or counterclockwise fl ow direction. 9. Tap BATCH TOTAL to adjust the number of dispenses in each batch cycle. Th e Batch Total Screen will be displayed. ® Masterflex 3-18 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 38: Adding A New Program: Analog Input Mode
Analog Input New Program Screen. 8. Tap DIRECTION to select either clockwise or counterclockwise fl ow direction. 9. Tap CONFIRM to save or DELETE to discard changes. ® Masterflex 3-19 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 39: Editing A Program
2. Edit the settings for the selected mode as desired. For instructions on editing individual mode settings see: • "Adding a New Program: Continuous Mode" on page 3-16. • "Adding a New Program: Time Mode" on page 3-16. ® Masterflex 3-20 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 40: Deleting A Program
Th e Program Edit Screen will be displayed. 2. Tap DELETE PROGRAM 3. Tap DELETE to delete the program and return to the Mode Selection Screen or CANCEL to return to the previous screen. ® Masterflex 3-21 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 41: Section 4: Communication Specification
IP address is within the subnet mask range of the PLC and the pump. Th e default addressing methods for the pump is DHCP. Static IP address may be assigned through the Ethernet settings menu. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... - Page 42 Section 4: Communication Specification In the device menu, enable the Ethernet/IP feature by toggling to select ON. Once enable, the following message appears on the UI. Press Accept on this screen. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity...
- Page 43 -Th e bit changes state from local to remote on a 1 to 0 transition. -Once enabled, the Ethernet/IP banner will appear at the top of the pump screen. Shows Ethernet/IP active in volume Dispense Mode ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity...
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Page 44: Masterflex Ethernet/Ip
Section 4: Communication Specification MASTERFLEX ETHERNET/IP Input data; 56 bytes of input data from pump to master. Bytes Data Type Description 32-Bit INT Pump Status Bit 0: Status OK Bit 1: Pump Running Bit 2: Dispense Running Bit 3: Tube Uncalibrated... - Page 45 Set Batch Count Total (0 = infinite) Masterfl ex Flow Units Correlation Table Index 600 & 100 RPM L/S mL/min mL/hr L/min L/hr L/day uL/min uL/hr gal/min gal/hr gal/day oz/min oz/hr cum/hr ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity...
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Page 46: Profibus
Once that fi eld is selected you now enter the PROFIBUS SETTINGS screen. Here you can assign the Profi bus address to be a value (in between 1 and 126). Th e default Profi bus address is 7. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... - Page 47 Ensure the pump and the PLC user interface are confi gured for the same address and confi rm by pressing the green check mark at the top of the screen ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity...
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Page 48: Profibus Data
Section 4: Communication Specification PROFIBUS DATA Th e MASTERFLEX Pump Drive operates as a DP-V0 Slave. GSD File: CPMP0FF8.GSD ID Number: 0FF8 HEX Default Slave Address: 7 Cyclic Input Data: 56 bytes Cyclic Output Data: 28 bytes Table 1 below lists the 56 bytes of cyclic input data, from pump to master. - Page 49 Pump Control, a 4-byte unsigned integer as shown in Table 3 above, controls the pump’s operation in separate bits. See Table 4 below for the description of each bit in Pump Control. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity...
- Page 50 Set Dispense On Seconds is the amount of time the pump will dispense in Time Dispense Mode. Set Dispense Off Seconds is used for both Time and Volume dispense modes. It sets the amount of time the pump will pause between dispenses. ® Masterflex 4-10 MasterSense™ L/S Digital Pump Drive with Advanced Connectivity...
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Page 51: Section 5: Service & Maintenance
Th e Settings Screen will be displayed. 2. SCROLL through the Settings Screen pages to locate DEVICE INFORMATION. 3. Tap DEVICE INFORMATION. 4. Tap FACTORY RESET and follow the onscreen prompts. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 52: Cleaning The Pump Drive
77500-25 Gear Service Kit (600 rpm) 07553-06 Gear Only (600 rpm) 07553-09 Gear Service Kit (100 rpm) 07553-08 Replacement Seal Kit (NEMA)8 07575-01 Replacement Gear and Shaft Kit (NEMA)* 07575-02 ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 53: Troubleshooting
Wearing thick latex Remove gloves before using the touchscreen. NOTE: Consult sive. gloves can make the your company or laboratory safety guidelines before removing screen less responsive. any personal protective equipment. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 54: Error Definitions
The drive has exceeded commanded speed value. Actions: Drive will stop immediately. Verify load is correct and power cycle the pump drive. If error persists see "Technical Assistance" on page 5-8. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 55: Db-25 Electrical Connections
Output (0–20 mA, 4–20 mA) Motor Running (N.O.) Input (0–20 mA, 4–20 mA) Open Head Sensor (N.O.) Input (0–10 V) General Alarm Output (0–10 V) Local/Remote Output (N.O.) Local/Remote Input ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... -
Page 56: Specifications
(5 VDC @ 0.5 A) CONSTRUCTION Dimensions (L x W x H): 10.12” x 7.62” x 8.51” (258 mm x 194 mm x 216 mm) Weight: 12.5 lbs. (5.66 kg) ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... - Page 57 Exposed material is stainless steel, aluminum, thermoplastic COMPLIANCE All Models UL 61010-1, UL 61010-2-081 US/CAN For CE mark: EN61010-1, Low Voltage Directive EN61326-1, EMC Directive EN50581, RoHS Directive Pump Head EN809, Machinery Directive ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity...
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Page 58: Technical Assistance
Once the useful life of the product has ended, please ensure proper disposal according to local laws. Plastic and electronic components should be disposed of at a recycling facility. Please refer to local regulations regarding proper disposal. ® Masterflex MasterSense™ L/S Digital Pump Drive with Advanced Connectivity... - Page 59 US & Canada only *EN809 manufactured by: Toll Free 1-800-MASTERFLEX | 1-800-637-3739 Masterflex LLC 28092 W Commercial Avenue, Barrington, IL 60010 Outside US & Canada masterflex.tech @ avantorsciences.com 1-847-381-7050 www.avantorsciences.com/masterflex...