Masterflex MASTERSENSE L Operating Manual
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Masterflex MASTERSENSE L Operating Manual

Washdown digital pump drives with advanced connectivity
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MASTERSENSE™ MFLX0 7576-10
(US & Canada only) Toll Free 1-800-MASTERFLEX • 1-800-637-3739
(Outside US & Canada) 1-847-381-7050
masterflex.tech @ avantorsciences.com
www.avantorsciences.com/masterflex
OPERATING MANUAL:
MASTERSENSE™ L/S
WASHDOWN
DIGITAL PUMP DRIVES
WITH ADVANCED
CONNECTIVITY
Model Nos.
MFLX07576-10
MFLX07576-12
MFLX07576-40
®
A-1299-5219
Edition 02

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Summary of Contents for Masterflex MASTERSENSE L

  • Page 1 OPERATING MANUAL: MASTERSENSE™ L/S ® WASHDOWN DIGITAL PUMP DRIVES WITH ADVANCED CONNECTIVITY Model Nos. MFLX07576-10 MFLX07576-12 MFLX07576-40 MASTERSENSE™ MFLX0 7576-10 A-1299-5219 Edition 02 (US & Canada only) Toll Free 1-800-MASTERFLEX • 1-800-637-3739 (Outside US & Canada) 1-847-381-7050 masterflex.tech @ avantorsciences.com www.avantorsciences.com/masterflex...
  • Page 2 © 2023 Masterflex LLC. All rights reserved. Masterflex® is a registered trademark of Masterflex LLC. Trademarks bearing the symbol in this publication are registered in the US and in other countries. ® MasterSense™ EtherNet/IP™ is a trademark of ODVA Windows is a registered trademark of Microsoft...

  • Page 3: Table Of Contents

    Saving Continuous Mode Settings as a New Program Time Mode Time Mode Run Screen Time Mode Edit Screen Time Mode Operation Saving Time Mode Settings as a New Program Volume Mode MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...
  • Page 4 Using Program Modes 3-22 Editing a Program 3-22 Deleting a Program 3-23 SECTION 4: COMMUNICATION SPECIFICATION Ethernet/IP Mode Ethernet/IP Setup Masterflex Ethernet/IP Profibus Profibus Mode Profibus Setup Profibus Settings Profibus Data SECTION 5: SERVICE & MAINTENANCE Firmware Updates Restore Factory Settings...

  • Page 5: Section 1: Introduction

    CAUTION: It is recommended that any repairs be performed only by an authorized technician. If service and repairs are performed by the customer or by any third party company, Masterflex denies all responsibility.

  • Page 6: About The Mastersense L/S

    The L/S range features Ethernet and Wi-Fi connections for web-based control and monitoring using the MasterflexLive website (see www.masterflex.com), and remote analog input control and monitoring through the pump drive’s 31-Pin female connection port.

  • Page 7: Section 2: Basic Setup & Settings

    Section 2: Basic Setup & Settings SECTION 2: BASIC SETUP & SETTINGS Touchscreen Active Light Pump Head Mounting Holes Ethernet Port USB Port Fuse Profibus Power Switch Power Cord 31-Pin Open Head Sensor MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 8: Touchscreen Icons

    Ramp Up Connectivity Status Record Volume Continuous Mode Reset Counterclockwise Screen Lock Delete Settings Display Brightness Start Edit Stop Language Time Mode Logout Update Available New Program Volume Mode MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 9: Before Starting The Drive

    Recalibrate tubing regularly to maintain the best flow rate accuracy (for further information see "Tube Calibration" on page 2-11). • For tubing selection and compatibility go to www.masterflex.com. • Unplug the pump drive’s power cable from the mains power outlet when cleaning or performing maintenance on the drive.

  • Page 10: Settings

    5. Tap MM to select minutes and enter the desired time using the onscreen keypad. 6. If using 12-HOUR time, tap AM/PM to select either AM or PM. 7. Tap CONFIRM to save or CANCEL to discard changes. MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 11: Setting The Date

    Select the desired current or voltage operating range from the available list. c. Tap CONFIRM to save or CANCEL to discard changes. The Analog Output Screen will be displayed. 5. Tap CONFIRM MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 12: Device Information

    3. Tap DEVICE NAME. The Device Name Screen will be displayed. 4. Enter the desired pump name using the onscreen keypad (up to 8 characters). 5. Tap CONFIRM to save or CANCEL to discard changes. MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 13: Wi-Fi Settings

    3. Tap ETHERNET SETTINGS. The Ethernet Settings Screen will be displayed. 4. Tap DHCP to automatically configure IP settings or STATIC to manually edit settings using the onscreen keypad. 5. Tap CONFIRM to save or CANCEL to discard changes. MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 14: User Management

    8. Tap the required PERMISSION LEVEL. NOTE: There must always be at least one ADMIN user. 9. Tap CONFIRM to save or CANCEL to discard any changes. MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 15: Pump Head Selection

    2. Select the desired tube size from the list of available options. NOTE: Only tube sizes compatible with the selected pump head will be displayed. to save or CANCEL to discard changes and return to the mode run screen. 3. Tap CONFIRM MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 16: Auto Start

    5. Navigate to the Continuous, Time or Volume Mode screens. 6. Press and hold PRIME until there are no bubbles visible in the tubing. Priming will stop when PRIME is released. 2-10 MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 17: Tube Calibration

    (For further information see "User Management" on page 2-8). 4. Navigate to the Continuous, Time or Volume Mode screens. 5. Tap DIRECTION to select either clockwise or counterclockwise flow direction. 2-11 MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...
  • Page 18 The best results are obtained after tubing has been run in the pump for approximately 20-30 minutes. • Steps 9–14 can be repeated as necessary to optimize the accuracy of the tubing calibration. 2-12 MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 19: Section 3: Operation

    Return to Previous Screen Continuous Mode Time Mode Volume Mode Analog Input Mode Page Scroll Add New Program Settings Tap the desired mode or program to access individual mode or program screens. MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 20: Continuous Mode

    UNLOCKED until the icon changes to LOCKED and a red border appears around the screen. To unlock the screen: Press and hold LOCKED until the icon changes to UNLOCKED MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 21: Continuous Mode Operation

    8. Tap STOP when the drive operation is no longer required. NOTE: In Continuous Mode the drive will continue to operate at the displayed flow rate and direction until stopped. MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 22: Saving Continuous Mode Settings As A New Program

    Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 23: Time Mode

    J. PRIME: Press and hold to prime the pump drive (for further information see "Priming the Pump Drive" on page 2-10). K. START/STOP/PAUSE: During operation, the display will change from START to PAUSE STOP/ RESET MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 24: Time Mode Edit Screen

    Time Mode Edit Screen (for further information see "Tube Calibration" on page 2-11). • If required, prime the pump before operation (for further information see "Priming the Pump Drive" on page 2-10). MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...
  • Page 25 11. If required, adjustments can be made to any of the Time Mode option settings during operation. To make any adjustments: a. Tap PAUSE and then repeat steps 2–9 above. b. Tap CONTINUE to complete the pump operation once the desired changes have been made. MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 26: Saving Time Mode Settings As A New Program

    Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 27: Volume Mode

    I. FLOW RATE: Displays the current flow rate in the unit of measurement selected by the user. J. PRIME: Press and hold to prime the pump drive (for further information see "Priming the Pump Drive" on page 2-10). MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 28: Volume Mode Edit Screen

    Confirm that the tubing has been calibrated by checking that Calibration Complete is displayed on the Volume Mode Edit Screen (for further information see "Tube Calibration" on page 2-11). 3-10 MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...
  • Page 29 Volume Mode Edit Screen. 8. If required, tap ANTI-DRIP. The Anti-Drip Screen will be displayed (for further information see "Anti- Drip" on page 3-12). 3-11 MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 30: Anti-Drip

    Tap FLOW to enter the desired flow rate using the onscreen keypad. b. Tap UNITS to enter the desired flow rate units using the onscreen keypad. c. Tap CONFIRM to save changes and return to the Record Dispense Screen. 3-12 MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 31: Analog Input Mode

    The L/S Digital Pump Drive can be controlled and monitored through the pump drive’s 31-Pin female connection port. See www.masterflex.com for more information. Analog Input Mode Run Screen The Analog Input Mode Run Screen will be displayed on the pump drive’s touchscreen during analog input operation.

  • Page 32: Analog Input

    If required, prime the pump before operation (for further information see "Priming the Pump Drive" on page 2-10). • Confirm that the pump drive is connected to the appropriate equipment through the drive’s 31-Pin female connection port. 3-14 MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 33: Saving Analog Input Mode Settings As A New Program

    NOTE: If locked, the screen will need to be unlocked before the pump operation can be stopped. • www.masterflex.com for further information on using analog input remote control and monitoring. Saving Analog Input Mode Settings as a New Program Changes made to mode parameters can be saved as a new program for easier access to frequently used mode settings.

  • Page 34: Masterflexlive

    The L/S Digital Pump Drive can be controlled and monitored through the MasterflexLive™ website using an Ethernet or Wi-Fi connection. MasterflexLive™ can be accessed from any suitable digital device connected to the internet, such as a laptop, tablet, smartphone or desktop computer. See www.masterflex.com for more information.
  • Page 35 1. Open the web browser on your digital device and go to www.masterflex.com. 2. Type masterflexlive into the Masterflex website search bar. 3. Follow the onscreen prompts to log in or create a new account. 4. Follow the onscreen prompts to add your L/S pump drive. NOTE: The Device ID (listed as the MAC Address) and Device Model Number can be found under "Device...

  • Page 36: Custom Program Modes

    2. Tap TIME. The Time New Program Screen will be displayed. 3. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and then enter the desired program name (up to 8 characters). 3-18 MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 37: Adding A New Program: Volume Mode

    1. Tap NEW PROGRAM from the Mode Selection Screen. The New Program Screen will be displayed. NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap SCROLL to view additional pages. 3-19 MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...
  • Page 38 10. If required, tap ANTI-DRIP. The Anti-Drip Screen will be displayed (for further information see "Anti- Drip" on page 3-12). a. Tap ON or OFF to enable or disable the Anti-Drip feature. 3-20 MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 39: Adding A New Program: Analog Input Mode

    Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. 3-21 MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 40: Using Program Modes

    NOTE: Once the individual mode settings have been edited and saved the Program Edit Screen will be displayed. 3. Tap CONFIRM to save or CANCEL to discard changes and return to the Mode Selection Screen. 3-22 MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 41: Deleting A Program

    The Program Edit Screen will be displayed. 2. Tap DELETE PROGRAM 3. Tap DELETE to delete the program and return to the Mode Selection Screen or CANCEL to return to the previous screen. 3-23 MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 42: Section 4: Communication Specification

    Ethernet/IP for real time control via a PLC. The .EDS command file is avialable for down- load on the ODVA website: https://marketplace.odva.org/products/1923-masterflex?lang=en Ethernet/IP Setup Ensure that your Pump and PLC along with your computer are all connected to the same network. Also, make sure the computer’s IP address is within the subnet mask range of the PLC and the pump.
  • Page 43 Section 4: Communication Specification In the device menu, enable the Ethernet/IP feature by toggling to select ON. Once enable, the following message appears on the UI. Press Accept on this screen. MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...
  • Page 44 -The bit changes state from local to remote on a 1 to 0 transition. -Once enabled, the Ethernet/IP banner will appear at the top of the pump screen. Shows Ethernet/IP active in volume Dispense Mode MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 45: Masterflex Ethernet/Ip

    Section 4: Communication Specification MASTERFLEX ETHERNET/IP Input data; 56 bytes of input data from pump to master. Bytes Data Type Description 32-Bit INT Pump Status Bit 0: Status OK Bit 1: Pump Running Bit 2: Dispense Running Bit 3: Tube Uncalibrated...
  • Page 46 Set Dispense On Seconds 20 - 23 FLOAT Set Dispense Off Seconds 24 - 27 32- bit INT Set Batch Count Total (0 = infinite) Masterflex Flow Units Correlation Table Index 600 & 250 RPM L/S mL/min mL/hr L/min L/hr...

  • Page 47: Profibus

    Once that field is selected you now enter the PROFIBUS SETTINGS screen. Here you can assign the Profibus address to be a value (in between 1 and 126). The default Profibus address is 7. MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...
  • Page 48 Section 4: Communication Specification Ensure the pump and the PLC user interface are configured for the same address and confirm by pressing the green check mark at the top of the screen MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 49: Profibus Data

    Section 4: Communication Specification PROFIBUS DATA The MASTERFLEX Pump Drive operates as a DP-V0 Slave. GSD File: CPMP0FF8.GSD ID Number: 0FF8 HEX Default Slave Address: 7 Cyclic Input Data: 56 bytes Cyclic Output Data: 28 bytes Table 1 below lists the 56 bytes of cyclic input data, from pump to master.
  • Page 50 Pump Control, a 4-byte unsigned integer as shown in Table 3 above, controls the pump’s operation in separate bits. See Table 4 below for the description of each bit in Pump Control. MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...
  • Page 51 Set Dispense On Seconds is the amount of time the pump will dispense in Time Dispense Mode. Set Dispense Off Seconds is used for both Time and Volume dispense modes. It sets the amount of time the pump will pause between dispenses. 4-10 MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 52: Section 5: Service & Maintenance

    If the L/S is not connected to the internet, updates must be downloaded onto a USB drive before installing onto the pump drive. Visit www.masterflex.com to download the latest updates for your device. To install updates from a USB drive: 1.

  • Page 53: Cleaning The Pump Drive

    Do not operate the pump drive with water on the surface of the touchscreen. • Any damage caused by improper cleaning will be the sole responsibility of the customer. ACCESSORIES To purchase accessories or for further information visit www.masterflex.com. The following accessories are available for the L/S Digital Pump Drive: Description Part Number...

  • Page 54: Troubleshooting

    Wearing thick latex Remove gloves before using the touchscreen. NOTE: Consult sive. gloves can make the your company or laboratory safety guidelines before removing screen less responsive. any personal protective equipment. MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 55: Error Definitions

    The drive has exceeded commanded speed value. Actions: Drive will stop immediately. Verify load is correct and power cycle the pump drive. If error persists see "Technical Assistance" on page 5-8. MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 56: 31-Pin Electrical Connections

    General Alarm Relay Output (N.O.) Speed Signal Output Ground Reference Not Used Tach Ground Reference Local/RemoteRelay Output (N.O.) Motor Running Relay Output (N.O.) 23–31 Not Used Tach Output (Open Collector) MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 57: Specifications

    (5 VDC @ 0.5 A) CONSTRUCTION Dimensions (L x W x H): 10.12” x 7.62” x 8.51” (258 mm x 194 mm x 216 mm) Weight: 25.6 lbs. (12.02 kg) MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...
  • Page 58 Exposed material is stainless steel, aluminum, thermoplastic COMPLIANCE All Models UL 61010-1, UL 61010-2-081 US/CAN For CE mark: EN61010-1, Low Voltage Directive EN61326-1, EMC Directive EN50581, RoHS Directive Pump Head EN809, Machinery Directive MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity Masterflex ®...

  • Page 59: Technical Assistance

    For your protection, pack the product carefully and insure it against possible damage or loss. Any damages resulting from improper packaging are your responsibility. WARRANTY Visit www.masterflex.com for warranty information. DISPOSAL Please retain packaging materials until the product warranty ends. Afterwards please discard of any packaging materials in an environmentally friendly manner and according to local regulations.
  • Page 60 US & Canada only *EN809 manufactured by: Toll Free 1-800-MASTERFLEX | 1-800-637-3739 Masterflex LLC Outside US & Canada 28092 W Commercial Avenue, Barrington, IL 60010 masterflex.tech @ avantorsciences.com 1-847-381-7050 www.avantorsciences.com/masterflex...

This manual is also suitable for:

Mastersense sMflx07576-10Mflx07576-12Mflx07576-40

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