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MASTERFLEX
B/T
Pump MFLX 77111-60
®
®
®
(US & Canada only) Toll Free 1800MASTERFLEX • 18006373739
(Outside US & Canada) 18473817050
masterflex.tech@avantorsciences.com • www.avantorsciences.com\masterflex
®
OPERATING MANUAL:
B/T
RAPID-LOAD
®
PERISTALTIC PUMPS
AND DRIVES
System Model Nos.
MFLX77111-10
MFLX77111-12
MFLX77111-15
MFLX77111-17
MFLX77111-30
MFLX77111-37
MFLX77111-40
MFLX77111-47
MFLX77111-50
MFLX77111-55
MFLX77111-60
MFLX77111-67
MFLX77111-80
®
A12995152B
Edition 06
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Table of Contents
Troubleshooting
Related Manuals for Masterflex B/T RAPID-LOAD MFLX77111-10
Summary of Contents for Masterflex B/T RAPID-LOAD MFLX77111-10
- Page 1 MFLX77111-10 MFLX77111-12 MFLX77111-15 MFLX77111-17 MFLX77111-30 MASTERFLEX Pump MFLX 77111-60 ® ® MFLX77111-37 MFLX77111-40 MFLX77111-47 MFLX77111-50 MFLX77111-55 MFLX77111-60 MFLX77111-67 MFLX77111-80 A12995152B Edition 06 ® (US & Canada only) Toll Free 1800MASTERFLEX • 18006373739 (Outside US & Canada) 18473817050 masterflex.tech@avantorsciences.com • www.avantorsciences.com\masterflex...
- Page 2 © 2023 Masterflex LLC. All rights reserved. Chem-Durance, B/T, Rapid-Load, Masterflex – Reg TM of Masterflex LLC. C-FLEX, NORPRENE, PHARMAPURE, PHARMED, TYGON – Reg TM Saint-Gobain Performance Plastics Corp. Trademarks bearing the symbol in this publication are registered in the U.S. and in other countries.
- Page 3 Limitation may be impaired. Use only MASTERFLEX ® PERFECTPOSITION ® ® precision tubing with MASTERFLEX pumps to ensure optimum performance. Use of other tubing may void applicable warranties. ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Masterflex...
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Page 5: Table Of Contents
TECHNICAL ASSISTANCE ..........6-2 Masterflex ®... - Page 7 Motor Mounting ..........4-3 Masterflex ®...
- Page 9 Tubing Types ..........2-6 Masterflex ®...
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Page 11: Introduction
Introduction Section 1 This manual provides information for installing, operating and servicing ® ® ® the following models of MASTERFLEX RAPID-LOAD Peristaltic Pumps and Drives. MODEL TYPE 77111-10 Controller Only 115VAC for 77111-40 77111-12 Drive Only 115VAC for 77111-40 77111-15... -
Page 12: Application Data
These pumps are also ideally suited for use where sterile conditions and purity are required. Toxic and hazardous fluids can be pumped with the proper selection of MASTERFLEX PERFECTPOSITION B/T tubing since the fluid contacts only the tubing and not the pump. -
Page 13: General Description
A modular controller is furnished with some models. The modular controller can be wall mounted. Figure 1-1. RAPID-LOAD Pump and Drive Family Due to its unique design, different MASTERFLEX PERFECTPOSITION B/T tubing sizes can be accommodated by this RAPID-LOAD peristaltic pump. -
Page 14: Rapid-Load Pump And Drive
DOOR ASSEMBLY ROTOR ASSEMBLY RETAINER ASSEMBLY REFLECTIVE ELEMENT ROLLER OCCLUSION BED Figure 1-2. RAPID-LOAD Pump and Drive ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Masterflex... -
Page 15: Installation And Setup
Figure 2-1. Pump Mounting Dimensions, applies to all Pump Systems. CONTROL BOX MOUNTING DIMENSIONS (Digital Models Only) CLEARANCE FOR 1/4 IN SCREW Figure 2-2. Control Box Mounting Dimensions 77111-10, 77111-15, 77111-40 and 77111-47. Masterflex ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 16: Control Box Mounting Dimensions (Analog Models Only)
(184) (140) (130) (91) (140) Figure 2-3. Control Box Mounting Dimensions 77111-60 (115V). (240) (228) Ø .165 (130) 4 Places (160) (91) Figure 2-4. Control Box Mounting Dimensions 77111-67 (230V). ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Masterflex... -
Page 17: Model 77111-80
NOTE: Pump will not run unless Door Assembly is closed. Gear Reducer Lubricator Control Knob Muffler Air Motor Filter/Regulator Control Knob (Speed Control) Door Base Assembly Elbow Pipe Nipple Pressure Gauge Figure 2-5. Air-Powered Rapid-Load Pump and Drive Masterflex ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 18: Model 77111-50
Flat Washers and Bolts Pump Head Trim Interlock Cable to Length and Strip Leads. Install in Series with Power to the Motor. Figure 2-6. Motor Mounting NEMA TYPE 56C Motor Fame ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Masterflex... -
Page 19: Model 77111-55
Flat Washers and Bolts Pump Head Trim Interlock Cable to Length and Strip Leads. Install in Series with Power to the Motor. Figure 2-7. Motor Mounting IEC-72 71-14F130 Motor Frame Masterflex ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 20: Tubing Types
NOTE Use MASTERFLEX PERFECTPOSITION B/T tubing. These pumps are designed to use PERFECTPOSITION B/T tubing sizes 87 and 91 only. The tubing sizes refer to the last two digits of the MASTERFLEX PERFECTPOSITION B/T tubing model number. Table 1. Tubing Types... -
Page 21: Installing The Pump Tubing
Figure 2-10). Line up the “PERFECTPOSITION” placement marks printed on the tube with the outside edge of the retainer assembly (see Figure 2-8). PERFECTPOSITION MARK Figure 2-8. Tubing Retaining Pockets Masterflex ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 22: Tubing Retaining Pockets
WARNING: To reduce the risk of injury, use hose clamps on all tubing connections. All tubing connections must be made outside of the pump. TUBING RETAINING POCKETS FOR (A) 91 AND (B) 87 TUBING Figure 2-10. Tubing Retaining Pockets ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Masterflex... -
Page 23: Operation
L) LITERS—Flow and volume units indicator. Figure 3-1. Control Panel Press buttons to activate function. Use up/down (▲, ▼) arrows to correct/change a flashing display. Press STOP/START to enter new values. Masterflex ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... - Page 24 NOTE: Pump will restart automatically after a brownout or powerout condition. ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Masterflex...
- Page 25 OTHER press CAL, then FLOW. The maximum flowrate will then (OTHER Tubing) flash on the display. 2. Use UP/DOWN arrow keys to set desired flowrate. 3. Press SIZE to exit. Masterflex ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual...
- Page 26 The MODE “INT”: annunciator will flash when the keypad is locked. Remote Control Selectable input (0–20 mA, 4–20 mA, 0–10V DC ) ±0.5% linearity control 2300V isolation potential STOP/START; CW/CCW; PRIME via contact closure ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Masterflex...
- Page 27 SIZE key to set it to maximum flow rate (factory default). Press any other key to save and exit. The same scaling will be used for both input and output. Each tube size has its own scaling. Masterflex ® RAPID-LOAD ®...
- Page 28 “STOP”. The display will alternate with an “ON” or “OFF”. b) Use the UP/DOWN arrow keys to select “ON” or “OFF”. c) Press any other key to save and exit. Figure 3-3. Remote Control Connector Pin Configuration ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Masterflex...
- Page 29 G) TACH OUTPUT H) PRIME MOTOR RUNNING N.O. CONTACT J) MOTOR RUNNING N.C. CONTACT NOTE: Colors are those of Remote Cable, Cat. number 77300-32. Figure 3-4. Remote Control Wiring Schematic Masterflex ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual...
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Page 30: Models 77111-60 And 77111-67
1. Place FWD-OFF-REV switch in the desired position, clockwise (FWD) or counterclockwise (REV) direction. 2. Adjust SPEED control for the desired pump speed. 115V AC 230V AC Figure 3-5. Controller ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Masterflex... -
Page 31: Model 77111-80
Use a misting type oil rated 50 to 200 SSU (ISO Grade 7 to 46) at 100°F (38°C). Unscrew the bowl to fill the lubricator. Press up on the bottom Lubricants drain to empty bowl. Masterflex ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 32: Models 77111-30 And 77111-37
The following chart highlights items included in each model and the Models 77111-30 operating controls. and 77111-37 Operating Controls Model No. Motor Included ON-OFF Switch 77111-30 77111-37 Figure 3-7. Model 77111-30 3-10 ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Masterflex... -
Page 33: Maintenance And Troubleshooting
9. Attach cover plate with six screws. NOTE: Always replace both brushes at the same time. SCREW TERMINAL BRUSH HOUSING ACCESS PLATE SPRING SCREWS BRUSH ASSEMBLY BRUSH RETAINER Figure 4-1. Motor Brush Masterflex ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 34: Replacing Rollers
4. Replace the retaining rings. You may have to push the rollers in to compress the wave washers to allow the retaining rings to engage the grooves in the axles. Figure 4-2. Exploded Roller Sub-Assembly ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Masterflex... -
Page 35: Motor Replacement
Torque bolts from 17 to 19 foot-pounds. A) Gear Head B) Bolt C) Shaft D) Base E) Door Assembly Figure 4-3. Motor Mounting Masterflex ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... -
Page 36: Replacement Parts
Cable, Control, Extension 20 ft. 108680 Line Cord - European, Models 77111-15, 77111-67, 77111-37 and 77111-47 50001-70 All MASTERFLEX PERFECTPOSITION B/T tubing formulations in Accessories sizes B/T 87 and B/T 91 can be used with this pump. Be sure tubing material matches application. -
Page 37: Troubleshooting Models 77111-40 And 77111-47
Avoid fast switching of power to values. the unit. “Err 7” Bad EEPROM data, A/D span cal, span cal set to default. Return unit for repair. “Err 8” EEPROM write/verify error. Return unit for repair. Masterflex ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual... - Page 39 718 mm × 403 mm × 384 mm Weight: 77111-10, 77111-15 9.4 lbs (4.3 kg) 77111-12, 77111-17 89.0 lbs (40.37 kg) Enclosure Rating: IP 56 (NEMA 4) Per IEC 60529 Masterflex ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual...
- Page 40 230V (for CE Mark): EU Low Voltage Directive (EN61010-1), EU EMC Directive (EN61326) and EU Machinery Directive (EN809) ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Masterflex...
- Page 41 230V (for CE Mark): EU Low Voltage Directive (EN61010-1), EU EMC Directive (EN61326) and EU Machinery Directive (EN809) Masterflex ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual...
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Page 42: Model 77111-80
<88 dBA @ 1 meter Chemical Resistance: Exposed materials are powder coated aluminum, CRS, plastic, and vinyl Compliance (for CE mark): EN809 (EU Machine Directive) EN13463-1 and EN13463-5 (EU ATEX Directive) ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Masterflex... - Page 43 230V (for CE Mark): EU Low Voltage Directive (EN61010-1), EU EMC Directive (EN61326) and EU Machinery Directive (EN809) Masterflex ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual...
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Page 44: Models 77111-50 And 77111-55
Less than 2000 m Noise Level: <75 dBA @ 1 meter Chemical Resistance: Exposed materials are powder coated aluminum, CRS, plastic, and vinyl Compliance (for CE mark): EN809 (EU Machine Directive) ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Masterflex... -
Page 45: Warranty
Warranty, Product Return and Section 6 Technical Assistance Warranty Use only MASTERFLEX precision tubing with MASTERFLEX pumps to ensure optimum performance. Use of other tubing may void applicable warranties. This product is warranted against defects in material or workmanship, and... - Page 46 Any damages resulting from improper packaging are your responsibility. Technical Assistance If you have any questions about the use of this product, contact the Manufacturer or authorized seller. ® RAPID-LOAD ® Peristaltic Pumps and Drive Operating Manual Masterflex...
- Page 48 ® US & Canada only *EN809 manufactured by: Masterflex LLC. Toll Free 1-800-MASTERFLEX | 1-800-637-3739 28092 W Commercial Avenue, Barrington, IL 60010 Outside US & Canada masterflex.tech@avantorsciences.com 1-847-381-7050 www.avantorsciences.com\masterflex...