Brake Pedal; Brake Pedal Removal; Brake Pedal Installation; Brake Pedal Adjustment - Club Car Carryall 295 2014 Maintenance And Service Manual

ACCELERATOR AND BRAKE PEDAL
ASSEMBLIES

BRAKE PEDAL

See General Warnings, Section 1, Page 1-2.

BRAKE PEDAL REMOVAL

1. Disable the vehicle. See Disabling the Vehicle on page 1-3.
2. Disconnect battery. See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
3. Remove the rue pin and the clevis pin. Separate the clevis from the brake pedal (Figure 5-4, Page 5-3).
4. Remove the allen-head shoulder bolt and locknut from the pedal and frame brackets.
5. Remove the brake pedal.
6. Inspect the brake pedal bushing for wear and replace if necessary.
1888
Figure 5-4 Clevis and Rue Pin

BRAKE PEDAL INSTALLATION

1. Position the brake pedal between the frame brackets.
2. Install the allen-head shoulder bolt and locknut. Tighten the hardware to 4.8 ft-lb (6.5 N·m).
3. Install the master cylinder rod and threaded clevis pin assembly.
4. Install the clevis pin and the rue pin.
5. Connect battery. See Connecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-4.

BRAKE PEDAL ADJUSTMENT

1. Loosen the master cylinder rod and clevis jam nut (Figure 5-4, Page 5-3).
2. Rotate the master cylinder rod to extend or retract the clevis and brake pedal to the desired position.
3. Tighten the jam nut to 14 ft-lb (19 N·m).
4. Perform all brake system inspections to ensure that the hydraulic brake system and the park brake system are
adjusted and operating correctly before the vehicle is returned to service. See Brake System Inspection,
Section 6, Page 6-1.
2014 Carryall 295/XRT 1550 Maintenance and Service Manual
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Brake Pedal
Page 5-3