Auxiliary Hydraulic Switch - Club Car Carryall 295 2014 Maintenance And Service Manual

HYDRAULIC ATTACHMENT SYSTEM

AUXILIARY HYDRAULIC SWITCH

See General Warnings, Section 1, Page 1-2.
1
2
3
A. Extend Position B. Retract Position C. Alignment Notches
Terminals:
1. #18 Gray w1 2. #18 Red/White w82 3. #18 Gray w57
4. #18 Green w22 5. #18 Orange w12 6. #18 Yellow w23
2241
Figure 19-25 Auxiliary Hydraulic Switch Test (Rear View)
Testing the Auxiliary Switch
NOTE: The control circuit is protected by a 20-amp fuse. Check the fuse before this procedure is performed. See
Test Procedure 2 – Fuse on page 12-13.
1. Remove the auxiliary hydraulic switch. See Auxiliary Switch Removal on page 19-15.
2. Check the following locations for no continuity with switch in the "rest" position and continuity with switch in either
the "extend" or "retract" position (Figure 19-25, Page 19-15):
– Between terminal 5 (orange wire w12) and terminals 4 and 6 (light green wires w22 and 23)
– Between terminal 2 (red/white wire w82) and terminal 1 (gray wire w01)
– Between terminal 2 (red/white wire w82) and terminal 3 (gray/white wire w57)
3. If switch does not work as stated in previous step, replace switch. See Auxiliary Switch Removal on page 19-15.
4. If switch does work as stated in step 2 and the auxiliary hydraulic feature still does not work, check the following
items:
– Fuse.
– Joystick ON/OFF switch.
– Joystick switches.
– Auxiliary control valves. See Control Valves on page 19-19.
– Continuity of the wires involved.
Auxiliary Switch Removal
1. Set the joystick ON/OFF switch to OFF and remove both seats.
2. Disconnect battery. See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
3. Cut the wire tie securing joystick harness to chassis (Figure 19-22, Page 19-11).
4. Remove four screws securing control box cover/joystick assembly and pull assembly out enough to access
the switch. See Joystick Removal on page 19-11.
5. Ensure the wires are connected correctly and are tight. If they are not, rewire or tighten as necessary.
A C
4
5
6
B
2014 Carryall 295/XRT 1550 Maintenance and Service Manual
19
Electrical
Page 19-15