Joystick On/Off Switch - Club Car Carryall 295 2014 Maintenance And Service Manual

19
Electrical
3. Cut the wire tie securing joystick harness to chassis (Figure 19-22, Page 19-11).
4. Remove four screws securing control box cover/joystick assembly and pull assembly out enough to access the
underside of joystick (Figure 19-21, Page 19-11).
5. Ensure the wires are connected correctly and are tight. If they are not, rewire or tighten as necessary.
6. Unplug harness from the eight switches under joystick (Figure 19-22, Page 19-11).
7. Remove four nuts and screws securing joystick to control box cover.
Joystick Installation
1. Insert joystick into control box cover and secure with the four nuts and screws previously removed. Tighten
nuts to 23 in-lb (2.6 N·m).
2. Connect joystick harness wires to the eight switches (Figure 19-20, Page 19-10).
3. Install control box cover/joystick assembly and secure with the four screws.
4. Secure joystick harness to chassis with new wire tie (Figure 19-22, Page 19-11).
5. Connect battery. See Connecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-4.

JOYSTICK ON/OFF SWITCH

See General Warnings, Section 1, Page 1-2.
2
3
A. ON Position B. OFF Position C. Alignment Notches
Terminals:
2. #16 Orange w81 3. #16 Orange/ Black w10
5. #18 Red/White w82 6. #18 Red w16
2239
Figure 19-23 ON/OFF Switch Test (Rear View)
Testing the Joystick ON/OFF Switch
NOTE: The control circuit is protected by a 20-amp fuse. Check the fuse before this procedure is performed. See
Test Procedure 2 – Fuse on page 12-13.
1. Remove the ON/OFF switch. See Joystick ON/OFF Switch Removal on page 19-13.
2. Check the following locations for no continuity with switch in the OFF position and continuity with switch in the
ON position (Figure 19-23, Page 19-12):
2.1. Between terminal 3 (orange/black wire w10) and terminal 2 (orange wire w81)
2.2. Between terminal 6 (red wire w16) and terminal 5 (red/white wire w82)
3. If switch does not work as stated in previous step, replace switch.
4. If switch does work as stated in previous step and the joystick still does not have power, check the following items:
– Fuse.
– Continuity of the 14-gauge red wire (w06) from the "hot" side of the circuit breaker to the fuse.
Page 19-12 2014 Carryall 295/XRT 1550 Maintenance and Service Manual
A
C
6
5
B
HYDRAULIC ATTACHMENT SYSTEM