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16
Exhaust System
MANIFOLD PIPE REMOVAL
1.
Remove the three bolts and flange-head locknuts (Figure 16-6, Page 16-6).
2.
Separate the manifold pipe from the engine exhaust manifold.
2181
Figure 16-6 Diesel Manifold Pipe Flange
MANIFOLD PIPE INSTALLATION
1.
Clean both the exhaust manifold and the manifold pipe flanges with a scraper or wire brush.
2.
Use a new high-temperature flange gasket (CC P/N 102422301) and align the manifold pipe so the bend directs
the pipe in and slightly down.
3.
Install new bolts and flange-head locknuts. Tighten the hardware to 21 ft-lb (28.5 N·m) (Figure 16-6, Page 16-6).
INTERMEDIATE PIPE INSTALLATION
1.
Secure the intermediate pipe to the manifold pipe with new springs. See following WARNING and NOTE.
WARNING
•
Always wear eye protection when springs are removed or installed.
NOTE: Shift the end of the muffler inlet and intermediate pipe from side to side to relax and connect the springs.
2.
Secure the intermediate pipe to the muffler inlet with new springs. See previous NOTE and WARNING.
3.
Align the muffler with the intermediate pipe and tighten the muffler spring suspension bracket bolts to 21 ft-lb (29
N·m).
MUFFLER INSTALLATION
NOTE: Replace springs that show signs of brittleness, broken coils, or loss of tension.
1.
Loosely secure the muffler and spring suspension bracket to the chassis with two bolts and large flat washers
(Figure 16-7, Page 16-7).
2.
Secure the muffler inlet to the intermediate pipe with new springs. See following WARNING and NOTE.
Page 16-6
2014 Carryall 295/XRT 1550 Maintenance and Service Manual
DIESEL ENGINE, MUFFLER, FUEL SYSTEM,
AND CLUTCHES
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