Section 5 - Accelerator And Brake Pedal Group; Brake Pedal And Park Brake (Gas And Electric Vehicles); Brake Pedal Removal (Gas And Electric Vehicles); Brake Pedal Installation (Gas And Electric Vehicles) - Club Car Carryall 550 2019 Maintenance And Service Manual

SECTION 5 — ACCELERATOR AND BRAKE PEDAL GROUP
DANGER
Accelerator and Brake Pedal Group
• See General Warnings on page 1-1.
WARNING
• See General Warnings on page 1-1.

BRAKE PEDAL AND PARK BRAKE (GAS AND ELECTRIC VEHICLES)

See General Warnings on page 1-1.

BRAKE PEDAL REMOVAL (GAS AND ELECTRIC VEHICLES)

1. Disconnect the battery cables and either discharge the controller or disconnect the spark plug wire(s). See
Disconnect the Batteries – Electric Vehicles, Section 1, Page 1-5.
2. Place chocks under the rear wheels and lift the front end of the vehicle with a chain hoist or floor jack. Place
jack stands under the front cross tube of the vehicle frame and lower the vehicle onto the jack stands. See
following WARNING.
WARNING
• Lift only one end of the vehicle at a time. Use a suitable lifting device (chain hoist or hydraulic floor
jack) with 1000 lb (454 kg) minimum lifting capacity. Do not use lifting device to hold vehicle in raised
position. Use approved jack stands of proper weight capacity to support the vehicle and chock
the wheels that remain on the floor. When not performing a test or service procedure that requires
movement of the wheels, lock the brakes.
3. Remove the brake pedal assembly.
3.1. Disconnect the equalizer rod (14) from the pedal shaft by removing the clevis pin (16) and bow-tie pin
(15) (Figure 5-1, Page 5-2).
3.2. Remove the nuts (34), flat washers (27), bolts (28), and mounting blocks (26). If the mounting blocks (26)
show signs of excessive wear or are damaged, they must be replaced with new ones before installing
pedal assembly.
3.3. Remove the nut (25) and brake stop bumper (24) and lift pedal assembly (10) through the floorboard
(Figure 5-2, Page 5-3).

BRAKE PEDAL INSTALLATION (GAS AND ELECTRIC VEHICLES)

1. From the top side of the floorboard, insert the brake pedal assembly (1) through the opening in the floor as shown
(Figure 5-2, Page 5-3) and install the brake pedal stop bumper (13) (Figure 5-1, Page 5-2) on the brake pedal
assembly, but do not tighten the jam nut (12) at this time.
2. Secure the equalizer rod (5) to the brake pedal assembly (1) with clevis pin (7) and bow-tie pin (4) as shown.
2019 Carryall 550 Maintenance and Service Manual
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