JLG E600J Operation And Safety Manual
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JLG E600J Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Boom Lift Models
E600
E600J
E600JP
M600
M600J
M600JP
S/N 0300219230 to Present
* See inside front cover for exceptions.
AS/NZS
ANSI
3121710
®
November 5, 2018 - Rev D

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Boom Lift Models E600 E600J E600JP M600 M600J M600JP S/N 0300219230 to Present * See inside front cover for exceptions. AS/NZS ANSI 3121710 ®...
  • Page 2 This manual also covers the following Serial Numbers. 0300218866 0300218867 0300218868 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES A POTENTIALLY HAZARDOUS SITUATION.
  • Page 5 Product Modifications uct Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE Contact: CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Product Safety and Reliability Department JLG Industries, Inc.
  • Page 6 FOREWORD REVISION LOG Original Issue A - May 24, 2016 Revised B - May 30, 2018 Revised C - June 29, 2018 - Revised Covers, Prop 65 Revised D - November 5, 2018 3121710...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE SECTION - 1 - SAFETY PRECAUTIONS Function Check........2-12 SkyGuard Function Test.
  • Page 8 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE BOOM ..........4-8 SECTION - 5 - EMERGENCY PROCEDURES Swinging the Boom .
  • Page 9 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE SECTION - 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE INTRODUCTION ........7-1 OPERATING SPECIFICATIONS .
  • Page 10 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE This Page Left Blank Intentionally 3121710...
  • Page 11 LIST OF FIGURES FIGURE NUMBER - TITLE PAGE FIGURE NUMBER - TITLE PAGE 2-1. Basic Nomenclature - Sheet 1 of 3 ....2-4 2-2.
  • Page 12 LIST OF FIGURES FIGURE NUMBER - TITLE PAGE FIGURE NUMBER - TITLE PAGE ThiS Page Left Blank Intentionally 3121710...
  • Page 13 LIST OF TABLES TABLE NUMBER - TITLE PAGE TABLE NUMBER - TITLE PAGE Minimum Approach Distances (M.A.D.) ....1-6 Beaufort Scale (For Reference Only)....1-9 Inspection and Maintenance Table .
  • Page 14 LIST OF TABLES TABLE NUMBER - TITLE PAGE TABLE NUMBER - TITLE PAGE This Page Left Blank Intentionally viii 3121710...

  • Page 15: Section 1 - Safety Precautions

    JLG Industries, Inc. completed under the supervision of an experienced and quali- fied operator.

  • Page 16: Workplace Inspection

    JLG. unit. • Before operation, check work area for overhead hazards such •...

  • Page 17: Machine Inspection

    • Check the machine for modifications to original components. opposite direction. Always return switch to neutral and stop Ensure that any modifications have been approved by JLG. before moving the switch to the next function. Operate con- trols with slow and even pressure.

  • Page 18: Trip And Fall Hazards

    • Do not carry materials directly on platform railing unless • Hydraulic cylinders are subject to thermal expansion and con- approved by JLG. traction. This may result in changes to the boom and/or plat- form position while the machine is stationary. Factors •...

  • Page 19: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Before operating the machine, make sure all gates are closed Electrocution Hazards and fastened in their proper position. • This machine is not insulated and does not provide protection from contact or proximity to electrical current. •...
  • Page 20 SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Voltage Range MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8)

  • Page 21: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS • The minimum approach distance may be reduced if insulating Tipping Hazards barriers are installed to prevent contact, and the barriers are • The user must be familiar with the surface before driving. Do rated for the voltage of the line being guarded. These barriers not exceed the allowable sideslope and grade while driving.
  • Page 22 Keep all loads within the confines of the platform, gusts, may exceed 28 mph (12.5 m/s). Factors affecting wind unless authorized by JLG. speed are; platform elevation, surrounding structures, local weather events, and approaching storms. Refer to Table 1-2, •...
  • Page 23 SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH (12.5 M/ Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions Number 0-0.2 Calm Calm. Smoke rises vertically 0.3-1.5 Light air Wind motion visible in smoke 1.6-3.3 Light breeze...

  • Page 24: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all driving and swing operations. • Approved head gear must be worn by all operating and • Under all travel conditions, the operator must limit travel ground personnel.

  • Page 25: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or This sub-section contains general safety precautions which must hauling. be observed during maintenance of this machine. Additional pre- cautions to be observed during machine maintenance are •...
  • Page 26 SECTION 1 - SAFETY PRECAUTIONS • DO NOT use your hand to check for leaks. Use a piece of card- • Do not use machine as a ground for welding. board or paper to search for leaks. Wear gloves to help protect •...

  • Page 27: Battery Hazards

    SECTION 1 - SAFETY PRECAUTIONS Battery Hazards • Always disconnect batteries when servicing electrical compo- BATTERY FLUID IS HIGHLY CORROSIVE. AVOID CONTACT WITH SKIN AND nents or when performing welding on the machine. CLOTHING AT ALL TIMES. IMMEDIATELY RINSE ANY CONTACTED AREA WITH CLEAN WATER AND SEEK MEDICAL ATTENTION.
  • Page 28 SECTION 1 - SAFETY PRECAUTIONS NOTES: 1-14 3121710...

  • Page 29: Section 2. User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING 6. The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, The aerial platform is a personnel handling device; so it is neces- depressions, holes, dropoffs.

  • Page 30: Preparation, Inspection, And Maintenance

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PREPARATION, INSPECTION, AND MAINTENANCE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A The following table covers the periodic machine inspections and PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL maintenance recommended by JLG Industries, Inc.
  • Page 31 Preventative Maintenance At intervals as specified in the Service and Maintenance Owner, Dealer, or User Qualified JLG Mechanic Service and Maintenance Manual Manual. NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. 3121710...
  • Page 32 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 1. Battery Pack 2. Fuel Tank 3. Hydraulic Tank 4. Main Terminal Box 5. Swing Drive 6. Turntable Lock 7. Frame 8. Turntable 9. Battery Charger 10. Generator Control Module (M Models) Figure 2-1.
  • Page 33 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 1. Frame 2. Main Valve 3. Generator Start Battery (M Models) 4. Generator (M Models) 5. Battery Pack 6. Ground Control 7. Turntable Figure 2-2. Basic Nomenclature - Sheet 2 of 3 3121710...
  • Page 34 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 3121710...

  • Page 35: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection 5. Battery – Charge as required. 6. Fuel (Combustion Engine Powered Machines) – Add the The Pre-Start Inspection should include each of the following: proper fuel as necessary. 1. Cleanliness – Check all surfaces for leakage (oil, fuel, or bat- 7.

  • Page 36: Daily Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Daily Walk-Around Inspection 12,13 4,19 4,20 OAC00260 3121710...
  • Page 37 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION GENERAL 2. Platform & Ground Control Console - Switches and control levers; placards secure and legible; control lever and Begin your Walk-Around Inspection at item 1, as noted on the switches return to neutral; control lever lock functions prop- diagram.
  • Page 38 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 9. Boom Limit Switch - Switch operable; 10. Cowling and Latches - See Note 11. Hydraulic Pump and Reservoir - Recommended hydraulic fluid level on dipstick (system shut down, boom in stowed position).
  • Page 39 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 20. Oscillating Axle and Lockout Valve (If Equipped) - Check the 22. Fuel Supply - Fuel filler cap secure; Tank - Decals secure and lockout valve plunger in the depressed position. Swing the legible.

  • Page 40: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Function Check 2. From the platform control console: a. Ensure that the control console is firmly secured in the Perform the Function Check as follows: proper location; 1. From the ground control panel with no load in the platform: b.

  • Page 41: Skyguard Function Test

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SkyGuard Function Test 4. Disengage the SkyGuard sensor, release controls, then recy- cle the footswitch. Ensure normal operation is available. NOTE: Refer to Section 4.11 for additional information on SkyGuard NOTE: On machines equipped with SkyLine, reattach magnetic end of operation.
  • Page 42 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION NOTES: 2-14 3121710...

  • Page 43: Section 3 - Machine Controls And Indicators

    SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS GENERAL Ground Control Station See Figure 3-1. THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION. THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH DO NOT OPERATE FROM GROUND CONTROL STATION WITH PERSONNEL IN THE PLAT- GOOD SAFETY PRACTICES.
  • Page 44 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Platform Rotate 2. Jib Rotate 3. Platform Leveling Override 4. Jib Lift 5. Function Enable 6. Boom Lift 7. Generator/Engine Start 8. Power/Emergency Stop 9. Generator Enabled Indicator 10. Platform/Ground Select 11. Swing 12.
  • Page 45 SECTION 3 - MACHINE CONTROLS AND INDICATORS 2. Jib Rotate (If Equipped) 5. Function Enable A three position switch permits rotation of The enable switch must be held "DOWN" to the jib and platform. enable all boom controls when the engine is run- ning.
  • Page 46 SECTION 3 - MACHINE CONTROLS AND INDICATORS 8. Power/Emergency Stop 11. Swing A two-position red mushroom shaped switch This switch provides 400 degrees non- furnishes power to Platform/Ground Select continuous turntable rotation. To activate switch when pulled out (on). When pushed in SWING, position switch to LEFT or RIGHT.

  • Page 47: Platform Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 14. Indicator Gauge Platform Control Station Registers the amount of time the machine (See Figure 3-2., Platform Control Station) has been in use, with functions operating. In 1. Power/Emergency Stop the event of a fault, the hourmeter also dis- plays the three digit fault code.
  • Page 48 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1001212277 A 1704422 1705170 A 1702938 1. Power/Emergency Stop 5. Telescope 9. Jib Rotate 13. Main Lift/Swing 2. Generator Enable 6. Lights 10. Soft Touch/SkyGuard Indicator 14. Speed Mode 3. Drive Orientation Override 7.
  • Page 49 SECTION 3 - MACHINE CONTROLS AND INDICATORS 2. Generator Enable Control (if equipped) 4. Drive/Steer This switch allows the operator to prevent the The DRIVE joystick provides for generator engine from starting to charge the driving either forward or back- batteries when using the machine indoors.
  • Page 50 SECTION 3 - MACHINE CONTROLS AND INDICATORS 8. Soft Touch/SkyGuard Override Switch (If equipped) 9. Jib Rotate (If Equipped) The machine can be equipped with one of three options. It A three position switch permits rotation of the may have Soft Touch, SkyGuard, or both Soft Touch and Sky- jib and platform (left or right).
  • Page 51 SECTION 3 - MACHINE CONTROLS AND INDICATORS 12. Function Speed Control 14. Speed Mode Controls the speed of Boom and Swing Activating the Speed Mode switch allows the operator to Functions. Rotate CCW for slower speed High or Low Speed travel operation. and CW for faster speed.
  • Page 52 SECTION 3 - MACHINE CONTROLS AND INDICATORS 16. Horn If pressed, this switch supplies power to the ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF horn. THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANT TO SHIFT OR FALL.

  • Page 53: Platform Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Control Indicator Panel (See Figure 3-3., Platform Control Indicator Panel) NOTE: The platform control indicator panel uses different shaped sym- bols to alert the operator to different types of operational situa- tions that could arise. The meaning of those symbols are explained below.
  • Page 54 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Tilt Alarm Warning Light and Alarm 3. System Distress Light This orange illuminator indicates that the The system distress light indicates an abnor- chassis is on a slope. An alarm will also sound mal condition for machine control system.
  • Page 55 SECTION 3 - MACHINE CONTROLS AND INDICATORS 5. Footswitch/Enable Indicator 6. Battery Charge Indicator To operate any function, the footswitch This indicator lights to show the state-of- must be depressed and the function charge of the battery pack.. selected within seven seconds. The enable indicator shows that the controls are enabled.
  • Page 56 SECTION 3 - MACHINE CONTROLS AND INDICATORS 9. Soft Touch Indicator (If Equipped) 10. Creep Speed Indicator When illuminated (Yellow) the Soft Touch When the Function Speed Control is bumper is against an object. All controls turned to the creep position, the indicator are disabled until the override button is acts as a reminder that all functions are set pushed, at which time controls are active in...

  • Page 57: Section 4 - Machine Operation

    4. Proper tire pressure. Ground Controls operate Boom Lift and Swing, and are to be 5. Machine is as originally equipped from JLG. used in an emergency to lower the platform to the ground should the operator in the platform be unable to do so. The Stability Ground Control is also to be used in Pre-Start Inspection.

  • Page 58: Motor Operation

    SECTION 4 - MACHINE OPERATION Platform/Ground Select Switch TO AVOID FORWARD OR BACKWARD TIPPING, DO NOT OVERLOAD MACHINE OR OPER- The Platform/Ground Select switch directs power to the Ground ATE THE MACHINE ON AN OUT-OF-LEVEL SURFACE. or Platform controls as selected. For power, the POWER/EMER- GENCY STOP switch must also be pulled out (on).
  • Page 59 SECTION 4 - MACHINE OPERATION BOOM FULLY EXTENDED @ 5° ELEVATION MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED ON AN OUT-OF-LEVEL SURFACE LEVEL SURFACE Figure 4-1. Position of Least Forward Stability 3121710...
  • Page 60 SECTION 4 - MACHINE OPERATION 3121710...

  • Page 61: Traveling (Driving)

    SECTION 4 - MACHINE OPERATION TRAVELING (DRIVING) Traveling Forward and Reverse NOTE: When the upper boom is raised approximately 11 degrees above 1. At Platform Controls, pull out Emergency Stop switch and horizontal, the high drive function will automatically be in low activate footswitch.
  • Page 62 SECTION 4 - MACHINE OPERATION LEVEL DO NOT DRIVE MACHINE ON GRADES EXCEEDING THOSE SPECIFIED ON MANUFACTURER’S NAMEPLATE Figure 4-3. Grade and Side Slopes 3121710...

  • Page 63: Traveling On A Grade

    SECTION 4 - MACHINE OPERATION Traveling on a Grade STEERING Position thumb switch on Drive/Steer controller to RIGHT for When traveling a grade, maximum braking and traction are obtained steering right, or to LEFT for steering left. with the boom stowed, in position over the rear (drive) axle, and in line with the direction of travel.

  • Page 64: Boom

    SECTION 4 - MACHINE OPERATION BOOM Swinging the Boom To swing boom, use SWING control switch to select RIGHT or LEFT direction. DO NOT SWING OR RAISE BOOM ABOVE HORIZONTAL WHEN MACHINE IS OUT OF LEVEL. WHEN SWINGING THE BOOM MAKE SURE THERE IS AMPLE ROOM FOR THE BOOM TO DO NOT DEPEND ON TILT ALARM AS A LEVEL INDICATOR FOR THE CHASSIS.

  • Page 65: Battery Only Operating Mode

    SECTION 4 - MACHINE OPERATION the battery voltage drops as a result of discharge and will turn off FUNCTION SPEED CONTROL when batteries are fully charged. This control affects the speed of all boom functions and Platform Battery Only Operating Mode Rotate.

  • Page 66: 4.11 Skyguard Operation

    SECTION 4 - MACHINE OPERATION 4.11 SKYGUARD OPERATION SkyGuard SkyGuard provides enhanced control panel protection. When the SkyGuard sensor is activated, functions in use at the time of actu- ation will reverse or cutout. The SkyGuard Function Table pro- vides more details on these functions. During activation, the horn will sound and, if equipped with a SkyGuard beacon, the beacon will illuminate until sensor and footswitch are disengaged.

  • Page 67: Skyguard - Skyeye

    SECTION 4 - MACHINE OPERATION SkyGuard - SkyEye Reattach magnetic end of cable to bracket if it becomes discon- nected. Operator passes through path of sensor beam. SkyGuard Function Table Boom Drive Drive Boom Boom Boom Basket Basket Steer Swing Lift Jib Lift Forward...

  • Page 68: Oscillating Axle Lockout Test (If Equipped)

    SECTION 4 - MACHINE OPERATION 4.12 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED) 4.13 SHUT DOWN AND PARK NOTE: When parking overnight, batteries should be charged properly to ensure readiness for following workday. LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY TIME A SYSTEM COM- PONENT IS REPLACED, OR WHEN IMPROPER SYSTEM OPERATION IS SUSPECTED.

  • Page 69: 4.14 Lifting And Tie Down

    SECTION 4 - MACHINE OPERATION 4.14 LIFTING AND TIE DOWN Lifting 1. Refer to the Machine Serial Number Plate, call JLG Industries, or weigh the individual unit to find out the Gross Vehicle Weight. 2. Place the boom in the stowed position.
  • Page 70 SECTION 4 - MACHINE OPERATION Figure 4-5. Lifting and Tie Down Chart 4-14 3121710...

  • Page 71: 4.15 Towing Instructions

    SECTION 4 - MACHINE OPERATION 4.15 TOWING INSTRUCTIONS 3. Disengage the drive hubs. 4. Position the steer/tow selector to the towing (out) position. THE MACHINE HAS NO TOWING BRAKES. THE TOWING VEHICLE MUST BE ABLE TO CONTROL THE MACHINE AT ALL TIMES. TOWING IS NOT PERMITTED ON HIGHWAY. STEER/TOW KEEP ALL BODY PARTS AWAY FROM MOVING COMPONENTS.

  • Page 72: 4.16 Drive Hub

    SECTION 4 - MACHINE OPERATION 4.16 DRIVE HUB Disengaging for Towing MAKE SURE THE DISCONNECT MECHANISM IS ONLY OPERATED WITH THE MACHINE AT A STANDSTILL. BOLT 1. Remove the two hex head bolts from the cover. 2. Remove the cover. 4-16 3121710...
  • Page 73 SECTION 4 - MACHINE OPERATION COVER COVER ROTATED 4. Install the bolts and torque 6.3 ft. lbs. (8.8 Nm) until they are 3. Rotate the cover to show the inside diameter flush with the cover. 5. The machine is ready to be towed. BEFORE THE MACHINE IS SEPARATED FROM THE TOWING VEHICLE, EITHER THE DRIVE HUB HAS TO BE REENGAGED OR PROPER STEPS MUST BE TAKEN TO PREVENT THE MACHINE FROM MOVING.

  • Page 74: Engaging After Towing Is Complete

    SECTION 4 - MACHINE OPERATION Engaging after Towing is Complete THE COVER IS UNDER SPRING FORCE 1. Remove the 2 hex head bolts securing the cover evenly and remove the cover. 2. Rotate the cover 180 degrees and secure with the two hex head bolts.
  • Page 75 SECTION 4 - MACHINE OPERATION Figure 4-6. Decal Installation - Sheet 1 of 4 3121710 4-19...
  • Page 76 SECTION 4 - MACHINE OPERATION Figure 4-7. Decal Installation - Sheet 2 of 4 4-20 3121710...
  • Page 77 SECTION 4 - MACHINE OPERATION Figure 4-8. Decal Installation - Sheet 3 of 4 3121710 4-21...
  • Page 78 SECTION 4 - MACHINE OPERATION Figure 4-9. Decal Installation - Sheet 4 of 4 4-22 3121710...
  • Page 79 SECTION 4 - MACHINE OPERATION Table 4-1. Decal Legend Item # ANSI CE/Aus Japan Korean/Eng Eng/Spanish Eng/French Chinese/Eng Port./Spa 0270129-G 0275062-D 0270146-D 0270148-D 0270150-D 0270152-E 0270154-D 0270156-D 1703797 1705921 1703926 1703927 1703923 1703924 1703925 1703928 1704575 1705822 1704667 1704668 1703805 1703938 1703939 1703935...
  • Page 80 SECTION 4 - MACHINE OPERATION Table 4-1. Decal Legend Item # ANSI CE/Aus Japan Korean/Eng Eng/Spanish Eng/French Chinese/Eng Port./Spa 0270129-G 0275062-D 0270146-D 0270148-D 0270150-D 0270152-E 0270154-D 0270156-D 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1704008 1702631 1702631 1702631 1702631 1702631 1702631 1702631...
  • Page 81 SECTION 4 - MACHINE OPERATION Table 4-1. Decal Legend Item # ANSI CE/Aus Japan Korean/Eng Eng/Spanish Eng/French Chinese/Eng Port./Spa 0270129-G 0275062-D 0270146-D 0270148-D 0270150-D 0270152-E 0270154-D 0270156-D 1701644 1701644 1701644 1701644 1701644 1701644 1701644 1701644 1704705 1704705 1704705 1704705 1704705 1704705 1704705 1704705...
  • Page 82 SECTION 4 - MACHINE OPERATION Table 4-1. Decal Legend Item # ANSI CE/Aus Japan Korean/Eng Eng/Spanish Eng/French Chinese/Eng Port./Spa 0270129-G 0275062-D 0270146-D 0270148-D 0270150-D 0270152-E 0270154-D 0270156-D 1001209679 100209679 1001209679 1001209679 1001209679 1001209679 1001209679 1001209679 1703929 1703930 1703931 1703934 1701499 1701499 1701499 1701499...

  • Page 83: Section 5 - Emergency Procedures

    BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE OPERATING COR- RECTLY. JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is EMERGENCY OPERATION evident, the factory should be contacted by telephone and pro- vided with all necessary details.

  • Page 84: Platform Or Boom Caught Overhead

    SECTION 5 - EMERGENCY PROCEDURES Platform or Boom Caught Overhead EMERGENCY TOWING PROCEDURES If the platform or boom becomes jammed or snagged in over- Towing this machine is prohibited, unless properly equipped. head structures or equipment, do the following: However, provisions for moving the machine have been incorpo- rated.
  • Page 85 SECTION 5 - EMERGENCY PROCEDURES TELESCOPING IN AND LOWERING THE BOOM LOWERING THE BOOM 1. Install the spool plug in the location shown and push the control lever on the valve up. 1. Push the control lever on the valve up. 2.
  • Page 86 SECTION 5 - EMERGENCY PROCEDURES SWING RIGHT SWING LEFT 1. Install the spool plug in the location shown. 1. Install the spool plug in the location shown. 2. Install the handle into the hand pump and pump the handle 2. Install the handle into the hand pump and pump the handle until the desired platform position is reached.
  • Page 87 SECTION 5 - EMERGENCY PROCEDURES Figure 5-1. Manual Descent Decal 3121710...

  • Page 88: Machine Safety System Override (Msso)(Ce Only)

    NOTE: If the MSSO functionality is used, the fault indicator will flash and a fault code is set in the JLG Control System which must be reset by a qualified JLG Service Technician. NOTE: No functional checks of the MSSO system are necessary. The JLG Control system will set a Diagnostic Trouble Code if the control switch is faulty.

  • Page 89: Section 6 - Accessories

    SECTION 6 - ACCESSORIES SECTION 6. ACCESSORIES Table 6-1. Available Accessories Market Accessory ANSI ANSI Japan China (USA Only) Soft Touch √ √ √ √ √ √ √ SkyGlazier™ √ √ √ √ √ Fall Arrest Platform (36x60) √ √ Fall Arrest Platform (36x72) √...

  • Page 90: Fall Arrest Platform

    SOFT TOUCH A padding kit is mounted to the platform rails and to a frame sus- NOTE: Refer to JLG External Fall Arrest System manual (P/N-3128935) pended below the platform. Limit switches deactivate platform for more detailed information. functions when the padded framework contacts an adjacent structure.
  • Page 91 SECTION 6 - ACCESSORIES NOTE: Platform shown in phantom OVERRIDE SWITCH for clarity. OVERRIDE INDICATOR LIGHT RAIL BUMPER LIMIT SWITCH SOFT TOUCH RAIL & BUMPER SOFT TOUCH FRAME LIMIT SWITCH Figure 6-1. Soft Touch 3121710...

  • Page 92: Bolt-On External Fall Arrest

    SECTION 6 - ACCESSORIES BOLT-ON EXTERNAL FALL ARREST IF THE EXTERNAL FALL ARREST SYSTEM IS USED TO ARREST A FALL OR IS OTHERWISE The bolt-on external fall arrest system is designed to provide a lan- DAMAGED, THE ENTIRE SYSTEM MUST BE REPLACED AND THE PLATFORM FULLY yard attach point while allowing the operator to access areas outside INSPECTED BEFORE RETURNING TO SERVICE.

  • Page 93: Inspection Before Use

    SECTION 6 - ACCESSORIES Inspection Before Use • Cable: Inspect cable for proper tension, broken strands, kinks, or any signs of corrosion. The external fall arrest system must be inspected before each use of GAP SHOWING: GAP SHOWING: the aerial work platform. Replace components if there are any signs INCORRECT INCORRECT of wear or damage.
  • Page 94 SECTION 6 - ACCESSORIES • Fittings & Brackets: Ensure all fittings are tight and there are no • Attaching Hardware: Inspect all attaching hardware to ensure signs of fractures. Inspect brackets for any damage. there are no missing components and hardware is properly tight- ened.
  • Page 95 SECTION 6 - ACCESSORIES 1,2,3,4 1. Belleville Washer 2. Washer 3. Hex Nut 4. Jam Nut 5. LH Bracket 6. Attachment Ring 7. Cable 8. RH Bracket 9. Decal Figure 6-3. Bolt-On External Fall Arrest System 3121710...

  • Page 96: Skyglazier

    SECTION 6 - ACCESSORIES SKYGLAZIER™ Capacity Specifications Max. Platform Capacity Max. Tray Capacity (With Max. Weight in Tray) 150 lbs 250 lbs (70 kg) (110 kg) 150 lbs 250 lbs (68 kg) (113 kg) 150 lbs 250 lbs (68 kg) (113 kg) 150 lbs 440 lbs...

  • Page 97: Safety Precautions

    SECTION 6 - ACCESSORIES Safety Precautions Preparation and Inspection • Check for cracked welds and damage to tray. • Ensure tray is properly secured to platform. ENSURE PANEL IS SECURED WITH STRAP. • Ensure strap is not torn or frayed. Operation DO NOT OVERLOAD TRAY OR PLATFORM.
  • Page 98 SECTION 6 - ACCESSORIES NOTES: 6-10 3121710...

  • Page 99: Section 7 - General Specifications & Operator Maintenance

    Tilt Alarm Setting (See Section 3) ANSI, CSA 5° CE E/M600 & E/M600J 4° CE E/M 600JP 3° Maximum Vertical Platform Height: 60 ft. (18.29 m) Maximum Horizontal Platform Reach E600 43 ft. (13.11 m) E600J 42 ft. 9 in. (13.11 m) 3121710...

  • Page 100: Capacities

    4 ft. (1.23 m) Maximum Tire Load: 7700 lbs. (3493 kg) Table 7-3. Tires Maximum Ground Bearing Pressure Size Type Pressure E600J/M600J 52 psi (3.7 kg/cm 36/14 LL-22.5 pneumatic 55 psi (4.0 Bar) E600JP/M600JP 51 psi (3.6 kg/cm 36/14 LL-22.5...

  • Page 101: Hydraulic Oil

    Classification GL-3, and sufficient chemical stability for mobile hydraulic system service. Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities. If use of hydraulic oil other than Mobil DTE 10 is desired, contact JLG Industries for proper recommendations.
  • Page 102 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-6. Mobil EAL Envirosyn H 32 Specs Table 7-7. Mobil EAL Envirosyn SHC 32 Specs Type Synthetic Biodegradable Type Synthetic Biodegradable ISO Viscosity Grade ISO Viscosity Grade Density at 15° C .869 Density at 15°...
  • Page 103 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-8. DTE 10 Excel 32 Specs ISO Viscosity Grade Pour Point, Max -65°F (-54°C) Flash Point, Min. 482°F (250°C) Viscosity at 40° C 32.7 cSt at 100° C 6.63cSt at 100° F 32.7 cSt at 212°...
  • Page 104 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 1001211621 A Figure 7-1. Hydraulic Oil Specification - Sheet 1 of 2 3121710...
  • Page 105 Classi?cation NOTES: DRIVE PERFORMANCE MAY BE REDUCED BELOW 0 DEG F NOTICE: MACHINE OPERATION USING NON-JLG APPROVED HYDRAULIC FLUIDS OR OPERATION OUTSIDE OF THE TEMPERATURE BOUNDARIES OUTLINES IN THE "HYDRAULIC FLUID OPERATION CHART" MAY RESULT IN PREMATURE WEAR OR DAMAGE TO COMPONENTS OF THE HYDRAULIC SYSTEM.

  • Page 106: Major Component Weights

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Major Component Weights Serial Number Location A serial number plate is affixed to the right side of the frame. If the Table 7-9. Component Weights serial number plate is damaged or missing, the machine serial num- ber is stamped on the left side of the frame at the top.
  • Page 107 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 7-4. Operator Maintenance and Lubrication Diagram 3121710...

  • Page 108: Operator Maintenance

    Extreme Pressure Gear Lube (oil) meeting API Service Classification GL-5 or Mil-Spec Mil-L-2105. Hydraulic Oil. Mobil DTE-11M Open Gear Lube - Tribol Molub-Alloy 936 Open Gear Compound. (JLG Part No. 3020027) Bearing Grease (JLG Part No. 3020029) Mobilith SHA 460.
  • Page 109 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 2. Generator Engine (If Equipped) Lube Point(s) - Fill Cap Capacity - Refer to engine manual Lube - EO Interval - Check daily. Change in accordance with engine manual. 3121710 7-11...
  • Page 110 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 3. Hydraulic Tank 4. Hydraulic Filter Interval - Change after first 50 hrs. and every 6 months or 300 hrs. thereafter or as indicated by Condition Indicator. Lube Point(s) - Fill Cap Comments - Under certain conditions, it may be Capacity - 15.9 gal.
  • Page 111 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 5. Swing Drive Hub 6. Wheel Drive Hub F ILL D R A IN Lube Point(s) - Level/Fill Plug Capacity - 0.4 gal. (1.5 L) Lube - EPGL Lube Point(s) - Level/Fill Plug Interval - Check level every 3 months or 150 hrs of Capacity - 24 oz.

  • Page 112: Oscillating Axle Lockout Test (If Equipped)

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED) should release and allow wheel to rest on ground, it may be necessary to activate Drive to release cylinders. 8. Place the 6 inches (15.2 cm) high block with ascension ramp in front of right front wheel.

  • Page 113: Tires & Wheels

    The air pressure for pneumatic tires must be equal to the air pres- sure that is stenciled on the side of the JLG product or rim decal Tire Replacement for safe and proper operational characteristics.

  • Page 114: Wheel Replacement

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Wheel Replacement 1. Start all nuts by hand to prevent cross threading. DO NOT use a lubricant on threads or nuts. The rims installed on each product model have been designed for 2.

  • Page 115: Supplemental Information

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-11. Wheel Torque Chart SUPPLEMENTAL INFORMATION TORQUE SEQUENCE The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC 1st Stage 2nd Stage 3rd Stage and is only applicable to CE machines. 40 ft.
  • Page 116 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTES: 7-18 3121710...

  • Page 117: Section 8 - Inspection And Repair Log

    SECTION 8 - INSPECTION AND REPAIR LOG SECTION 8. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 8-1. Inspection and Repair Log Date Comments 3121710 – JLG Lift –...
  • Page 118 SECTION 8 - INSPECTION AND REPAIR LOG Table 8-1. Inspection and Repair Log Date Comments – JLG Lift – 3121710...
  • Page 122 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations www.jlg.com...

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