JLG EC600SJ Operation And Safety Manual
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JLG EC600SJ Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Models
EC600SJ
H600SJ
EC600SJP
H600SJP
PVC 2001
AS/NZS
ANSI
31215027
April 21, 2020 - Rev B
®

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models EC600SJ H600SJ EC600SJP H600SJP PVC 2001 AS/NZS ANSI 31215027 April 21, 2020 - Rev B ®...
  • Page 2 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 3 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 4 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 5 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. INDICATES A POTENTIALLY HAZARDOUS SITUATION.
  • Page 6 FOREWORD REVISION LOG Original Issue A - November 25, 2019 Revision B - April 21, 2020 31215027...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS Function Check........2-11 SkyGuard Function Test.
  • Page 8 TABLE OF CONTENTS Raising and Lowering the Upper Boom... . . 4-9 Platform or Boom Caught Overhead ....5-2 GENERATOR (OPTIONAL).
  • Page 9 TABLE OF CONTENTS OPERATOR MAINTENANCE ......7-10 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED)..7-14 TIRES &...
  • Page 10 LIST OF FIGURES 2-1. Basic Nomenclature - Sheet 1 of 3 ....2-4 2-2. Basic Nomenclature - Sheet 2 of 3 ....2-5 2-3.
  • Page 11 LIST OF TABLES Minimum Approach Distances (M.A.D.) ....1-6 Beaufort Scale (For Reference Only)....1-9 Inspection and Maintenance Table .

  • Page 12: Section 1 - Safety Precautions

    This section contains the responsibilities of the owner, user, oper- ator, lessor, and lessee concerning safety, training, inspection, maintenance, application, and operation. If there are any ques- tions with regard to safety, training, inspection, maintenance, application, and operation, please contact JLG Industries, Inc. (“JLG”). 31215027...

  • Page 13: Workplace Inspection

    MEWP. The user shall deter- ment unless the application is approved in writing by JLG. mine if personnel are qualified to operate the MEWP prior to operation.

  • Page 14: Machine Inspection

    • Check the machine for modifications to original components. opposite direction. Always return switch to neutral and stop Ensure that any modifications have been approved by JLG. before moving the switch to the next function. Operate con- trols with slow and even pressure.

  • Page 15: Trip And Fall Hazards

    • Hydraulic cylinders are subject to thermal expansion and con- traction. This may result in changes to the platform position approved by JLG. while the machine is stationary. Factors affecting thermal • When two or more persons are in the platform, the operator movement can include the length of time the machine will shall be responsible for all machine operations.

  • Page 16: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • Enter and exit only through gate area. Use extreme caution when entering or leaving platform. Ensure that the platform • This machine is not insulated and does not provide protection assembly is fully lowered. Face the platform when entering or from contact or proximity to electrical current.

  • Page 17: Minimum Approach Distances (M.a.d.)

    SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Voltage Range MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8)

  • Page 18: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are • Ensure that the ground conditions are adequate to support rated for the voltage of the line being guarded. These barriers the maximum tire load indicated on the tire load decals shall not be part of (or attached to) the machine.
  • Page 19 Keep all loads within the confines of the plat- weather events, the time required to lower the platform, and form, unless authorized by JLG. methods to monitor current and potential wind conditions. • Keep the chassis of the machine a minimum of 2 ft. (0.6m) •...

  • Page 20: Beaufort Scale (For Reference Only)

    SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 7.2 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT- FORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions...

  • Page 21: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all operations. • Approved head gear must be worn by all operating and • Under all travel conditions, the operator must limit travel ground personnel.

  • Page 22: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or This sub-section contains general safety precautions which must hauling. be observed during maintenance of this machine. Additional pre- cautions to be observed during machine maintenance are •...

  • Page 23: Battery Hazards

    • Use only replacement parts or components that are approved • Always disconnect batteries when servicing electrical compo- by JLG. To be considered approved, replacement parts or com- nents or when performing welding on the machine. ponents must be identical or equivalent to original parts or components.

  • Page 24: Section 2 - User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, The Mobile Elevating Work Platform (MEWP) is a personnel han- depressions, holes, and drop-offs exist.

  • Page 25: Operator Responsibility

    JLG INDUSTRIES, INC. RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A Prior to users authorization of an operator to use a specific model of PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL MEWP, the user shall ensure the operator is familiarized on the follow- FOR THE SPECIFIC JLG PRODUCT MODEL.

  • Page 26: Inspection And Maintenance Table

    Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. JLG INDUSTRIES, INC. RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.
  • Page 27 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 1. Battery Pack 2. Fuel Tank 3. Hydraulic Tank 4. Main Terminal Box 5. Swing Drive 6. Turntable Lock 7. Frame 8. Turntable 9. Battery Charger 10. Generator Control Module (H Models) Figure 2-1.
  • Page 28 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 1. Frame 2. Main Valve 3. Generator Start Battery (H Models) 4. Generator (H Models) 5. Battery Pack 6. Ground Control 7. Turntable Figure 2-2. Basic Nomenclature - Sheet 2 of 3 31215027...
  • Page 29 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 31215027...

  • Page 30: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection Fuel (Combustion Engine Powered Machines) – Add the proper fuel as necessary. The Pre-Start Inspection should include each of the following: Hydraulic Oil – Check the hydraulic oil level. Ensure hydrau- Cleanliness –...

  • Page 31: Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Walk-Around Inspection OAC00261 31215027...

  • Page 32: General

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION GENERAL Platform Control Console - Switches and levers return to neutral when activated and released, decals/placards secure Begin your Walk-Around Inspection at item 1, as noted on the and legible, control markings legible. diagram.
  • Page 33 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Ground Control Console - Switches and levers return to neutral when activated and released, decals/placards secure and legible, control markings legible. Battery Compartment - Batteries have proper electrolyte level; cables tight; no visible damage or corrosion. Fuel Tank - See Inspection Note.

  • Page 34: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Function Check From the platform control console: a. Ensure that the control console is firmly secured in the proper location b. Check that all guards protecting the switches or locks TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR are in place.

  • Page 35: Skyguard Function Test

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SkyGuard Function Test Disengage the SkyGuard sensor, release controls, then recy- cle the footswitch. Ensure normal operation is available. NOTE: Refer to Section 4.11 for additional information on SkyGuard NOTE: On machines equipped with SkyLine, reattach magnetic end of operation.

  • Page 36: Section 3 - Machine Controls And Indicators

    SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS GENERAL CONTROLS AND INDICATORS NOTE: The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND arise.

  • Page 37: Ground Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Platform Rotate 2. Jib Rotate 3. Platform Leveling Override 4. Jib Lift 5. Boom Lift 6. Generator/Engine Start 7. Power/Emergency Stop 8. Generator Enabled Indicator 9. Platform/Ground Select 10. Swing 11. Telescope 12.

  • Page 38: Ground Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: The optional generator engine will automatically shut down Platform Rotate under the following conditions: Provides rotation of the platform. Batteries Fully Charged High Oil Temperature Low Oil Pressure Engine Overspeed Overvoltage Jib Rotate (If Equipped) NOTE: The optional generator engine will not start if the batteries are Provides rotation of the jib and platform.
  • Page 39 SECTION 3 - MACHINE CONTROLS AND INDICATORS Jib Lift (If Equipped) Power/Emergency Stop Provides raising and lowering of the jib. A two-position red mushroom shaped switch furnishes power to Platform/Ground Select switch when pulled out (on). When pushed in (off ), power is shut off to the Platform/Ground Select switch. Generator Enabled Indicator Boom Lift The generator enabled indicator lights to sig-...
  • Page 40 SECTION 3 - MACHINE CONTROLS AND INDICATORS Swing Indicator Gauge Provides 400 degrees non-continuous Registers the amount of time the machine turntable rotation. has been in use, with functions operating. In the event of a fault, the hourmeter also dis- plays the three digit fault code.

  • Page 41: Platform Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 1001212277 A 1704422 1702938 1705170 A 1. Speed Mode 5. Generator Enable 9. Lights 13. Soft Touch/SkyGuard Indicator 2. Platform Leveling Override 6. Drive Orientation Override 10. Articulating Jib Boom 14. Platform Rotate 3.

  • Page 42: Platform Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Control Station ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF (See Figure 3-2., Platform Control Station) THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANT TO SHIFT OR Speed Mode FALL.
  • Page 43 SECTION 3 - MACHINE CONTROLS AND INDICATORS Power/Emergency Stop Drive Orientation Override A two-position red mushroom shaped switch When the boom is swung over the rear tires furnishes power to Platform Controls when or further in either direction, the Drive Orien- pulled out (on).
  • Page 44 SECTION 3 - MACHINE CONTROLS AND INDICATORS Lights (If Equipped) For machines equipped with both SkyGuard and Soft Touch: The switch operates like the SkyGuard This switch operates the accessory lights pack- override switch as described above. age if the machine is so equipped. The switch also enables the functions cut out by the Soft Touch system to Jib Lift (If Equipped)
  • Page 45 SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Rotate Main Lift/Swing Provides rotation of the platform. Provides main lift and swing. Push for- ward to lift up, pull backward to boom down. Move right to swing right, move left to swing left. Moving the joystick activates switches to provide the func- Function Speed Control tions selected.

  • Page 46: Platform Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 100% OAC02310 1. Battery Charge 4. Capacity Zone Indicator 7. Footswitch 2. System Distress 5. Tilt Alarm Warning 8. Platform Overload 3. Drive Orientation 6. Creep Speed Figure 3-3. Platform Control Indicator Panel 31215027 3-11...

  • Page 47: Platform Control Indicator Panel

    If the boom is above horizontal and the machine is on a slope, the tilt alarm warn- The light indicates the JLG Control System has ing light will illuminate, an alarm will sound, available func- detected an abnormal condition and a Diag-...
  • Page 48 SECTION 3 - MACHINE CONTROLS AND INDICATORS IF TILT WARNING LIGHT IS ILLUMINATED WHEN BOOM IS RAISED OR EXTENDED, TO AVOID SERIOUS INJURY, DO NOT REMOVE, MODIFY OR DISABLE THE FOOTSWITCH RETRACT AND LOWER TO BELOW HORIZONTAL THEN REPOSITION MACHINE SO THAT BY BLOCKING OR ANY OTHER MEANS.

  • Page 49: Section 4 - Machine Operation

    Station. Ground Controls operate all functions except drive and steer. Except for performing inspections and the Function Check, Machine is as originally equipped from JLG. the ground controls are to be used in an emergency to lower the platform to the ground should the operator in the platform be unable to do so.

  • Page 50: Platform Load Sensing System (Lss)

    SECTION 4 - MACHINE OPERATION Platform Load Sensing System (LSS) Stability The Platform Load Sensing System provides the platform capac- Machine stability is based on two (2) conditions which are called ity to the control system. FORWARD and BACKWARD stability. The machine’s position of If the LSS system senses an overload condition, boom functions least FORWARD stability is shown in (See Figure 4-1.), and its posi- will be disabled, the overload indicator is illuminated at both con-...

  • Page 51: Position Of Least Forward Stability

    SECTION 4 - MACHINE OPERATION BOOM FULLY EXTENDED MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED BEYOND THE LIMITS OF THE MAXIMUM OPERATING SLOPE L E VE L S UR F A C E Figure 4-1. Position of Least Forward Stability 31215027...
  • Page 52 SECTION 4 - MACHINE OPERATION 31215027...

  • Page 53: Motor Operation

    SECTION 4 - MACHINE OPERATION MOTOR OPERATION TRAVELING (DRIVING) Power/Emergency Stop NOTE: When the upper boom is raised approximately 11 degrees above horizontal, the high drive function will automatically be in low drive. This red, mushroom-shaped switch provides battery power, when pulled out (On), for all machine functions.

  • Page 54: Grade And Side Slopes

    SECTION 4 - MACHINE OPERATION LEVEL O AC 02930 Figure 4-3. Grade and Side Slopes 31215027...

  • Page 55: Traveling Forward And Reverse

    SECTION 4 - MACHINE OPERATION Traveling Forward and Reverse Match the black and white direction arrows on both plat- form control panel and the At Platform Controls, pull out Emergency Stop chassis to determine the direc- switch and activate footswitch. tion the machine will travel.

  • Page 56: Traveling On A Grade

    SECTION 4 - MACHINE OPERATION Traveling on a Grade STEERING Position thumb switch on Drive/Steer controller to Right for When traveling a grade, maximum braking and traction are obtained steering right, or to Left for steering left. with the boom stowed, in position over the rear (drive) axle, and in line with the direction of travel.

  • Page 57: Boom

    SECTION 4 - MACHINE OPERATION BOOM TO AVOID A COLLISION AND INJURY IF PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMER- GENCY STOP SWITCH TO STOP THE MACHINE. A RED TILT WARNING LIGHT IS LOCATED ON THE CONTROL CONSOLE WHICH LIGHTS WHEN THE CHASSIS IS ON AN EXCESSIVE SLOPE.

  • Page 58: Generator (Optional)

    SECTION 4 - MACHINE OPERATION GENERATOR (OPTIONAL) Manual (Charge) Operating Mode Automatic Operating Mode The generator will operate in manual mode when: Ground Control Emergency Stop is pulled out, and: The generator will operate in automatic mode when: The switch on the platform control console is in the On or Ground Control Emergency Stop is pulled out (On), and: Enable position and: The Generator Enable switch on the platform control con-...

  • Page 59: Machine Safety System Override (Msso)

    SECTION 4 - MACHINE OPERATION 4.10 MACHINE SAFETY SYSTEM OVERRIDE (MSSO) 4.11 SKYGUARD OPERATION (CE ONLY) SkyGuard provides enhanced control panel protection. When the SkyGuard sensor is activated, functions in use at the time of actu- The Machine Safety System Override (MSSO) is ation will reverse or cutout.

  • Page 60: Skyguard

    SECTION 4 - MACHINE OPERATION SkyGuard Reattach magnetic end of cable to bracket if it becomes discon- Approximately 50 lb (222 Nm) of force is applied to yellow bar. nected. SkyGuard - SkyLine SkyGuard - SkyEye Cable is pressed, breaking the magnetic connection between the Operator passes through path of sensor beam.

  • Page 61: Skyguard Function Table

    SECTION 4 - MACHINE OPERATION SkyGuard Function Table Boom Drive Drive Boom Boom Boom Basket Basket Steer Swing Lift Jib Lift Forward Reverse Lift Up Tele Out Tele In Swing Level Rotate Down R * / C * * R = Indicates Reversal is Activated C = Indicates Cutout is Activated * DOS Enabled * * DOS Not Enabled, machine is driving straight without steering, and any other hydraulic function is active...

  • Page 62: Oscillating Axle Lockout Test (If Equipped)

    SECTION 4 - MACHINE OPERATION 4.12 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED) Shut down Emergency Stop at Ground Controls. Position Platform/Ground Select switch to center Off (center posi- tion). If necessary, cover Platform Controls to protect instruction LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY TIME A SYSTEM COM- placards, warning decals, and operating controls from hos- PONENT IS REPLACED, OR WHEN IMPROPER SYSTEM OPERATION IS SUSPECTED.

  • Page 63: 4.14 Lifting And Tie Down

    4.14 LIFTING AND TIE DOWN Tie Down Lifting WHEN TRANSPORTING THE MACHINE, THE BOOM MUST BE FULLY LOWERED INTO Refer to the Machine Serial Number Plate, call JLG Industries, THE BOOM REST. or weigh the individual unit to find out the Gross Vehicle Weight.

  • Page 64: Lifting And Tie Down Chart

    SECTION 4 - MACHINE OPERATION Figure 4-5. Lifting and Tie Down Chart 4-16 31215027...

  • Page 65: Towing Instructions

    SECTION 4 - MACHINE OPERATION 4.15 TOWING INSTRUCTIONS Position the steer/tow selector to the towing (out) position. THE MACHINE HAS NO TOWING BRAKES. THE TOWING VEHICLE MUST BE ABLE TO CONTROL THE MACHINE AT ALL TIMES. TOWING IS NOT PERMITTED ON HIGHWAY. STEER/TOW SELECTOR KEEP ALL BODY PARTS AWAY FROM MOVING COMPONENTS.

  • Page 66: Drive Hub

    SECTION 4 - MACHINE OPERATION 4.16 DRIVE HUB Remove the cover. Disengaging for Towing MAKE SURE THE DISCONNECT MECHANISM IS ONLY OPERATED WITH THE MACHINE AT A STANDSTILL. Remove the two hex head bolts from the cover. COVER BOLT 4-18 31215027...

  • Page 67: Engaging After Towing Is Complete

    SECTION 4 - MACHINE OPERATION Rotate the cover to show the inside diameter BEFORE THE MACHINE IS SEPARATED FROM THE TOWING VEHICLE, EITHER THE DRIVE HUB HAS TO BE REENGAGED OR PROPER STEPS MUST BE TAKEN TO PREVENT THE MACHINE FROM MOVING. Engaging after Towing is Complete THE COVER IS UNDER SPRING FORCE Remove the 2 hex head bolts securing the cover evenly and...
  • Page 68 SECTION 4 - MACHINE OPERATION ANSI CE/AUS ONLY BOTH SIDES OAC02940 Figure 4-6. Decal Installation - Sheet 1 of 5 4-20 31215027...
  • Page 69 SECTION 4 - MACHINE OPERATION BOTH SIDES OAC02950 Figure 4-7. Decal Installation - Sheet 2 of 5 31215027 4-21...
  • Page 70 SECTION 4 - MACHINE OPERATION ANSI CE/AUS ONLY ANSI DUAL LANGUAGE CE/AUS ONLY ONLY OAC02960 Figure 4-8. Decal Installation - Sheet 3 of 5 4-22 31215027...
  • Page 71 SECTION 4 - MACHINE OPERATION OAC2970 Figure 4-9. Decal Installation - Sheet 4 of 5 31215027 4-23...
  • Page 72 SECTION 4 - MACHINE OPERATION CE/AUS ONLY OAC02980 Figure 4-10. Decal Installation - Sheet 5 of 5 4-24 31215027...

  • Page 73: Decal Legend

    1705822 1704667 1704668 1703805 1703938 1703939 1703935 1703936 1703937 1703940 1703804 1701518 1703950 1703951 1703947 1703948 1703949 1703952 7 - EC600SJ 1001256649 1001256649 1001256649 1001256649 1001256649 1001256649 1001256649 1001256649 7 - H600SJ 1001256650 1001256650 1001256650 1001256650 1001256650 1001256650 1001256650 1001256650...
  • Page 74 SECTION 4 - MACHINE OPERATION Table 4-1. Decal Legend Item # ANSI CE/Aus Japan Korean/Eng Eng/Spanish Eng/French Chinese/Eng Port./Spa 1001248325-B 1001248326-A 1001248327-B 1001248328-B 1001248329-B 1001248330-B 1001248331-B 1001248332-B 1701503 1701503 1701503 1701503 1701503 1701503 1701503 1701503 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701504...
  • Page 75 SECTION 4 - MACHINE OPERATION Table 4-1. Decal Legend Item # ANSI CE/Aus Japan Korean/Eng Eng/Spanish Eng/French Chinese/Eng Port./Spa 1001248325-B 1001248326-A 1001248327-B 1001248328-B 1001248329-B 1001248330-B 1001248331-B 1001248332-B 1701501 1701501 1701501 1701501 1701501 1701501 1701501 1701501 1704248 1706378 1704331 1704332 1704328 1704329 1704333 1704330...
  • Page 76 SECTION 4 - MACHINE OPERATION Table 4-1. Decal Legend Item # ANSI CE/Aus Japan Korean/Eng Eng/Spanish Eng/French Chinese/Eng Port./Spa 1001248325-B 1001248326-A 1001248327-B 1001248328-B 1001248329-B 1001248330-B 1001248331-B 1001248332-B 1001121510 1001121510 1001121510 1001121510 1001121510 1001121510 1001121510 1001121510 1001189882 1001223055 1001224053 1001224048 1001224049 1001223971 1001224050 1001224052...

  • Page 77: Section 5 - Emergency Procedures

    BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE OPERATING COR- RECTLY. JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is EMERGENCY OPERATION evident, the factory should be contacted by telephone and pro- vided with all necessary details.

  • Page 78: Platform Or Boom Caught Overhead

    SECTION 5 - EMERGENCY PROCEDURES Platform or Boom Caught Overhead EMERGENCY TOWING PROCEDURES If the platform or boom becomes jammed or snagged in over- Towing this machine is prohibited, unless properly equipped. head structures or equipment, do the following: However, provisions for moving the machine have been incorpo- rated.
  • Page 79 SECTION 5 - EMERGENCY PROCEDURES Telescoping In and Lowering the Boom Lowering the Boom O AC 03191 O AC 03190 Install the spool plug in the location shown and push the Push the control lever on the valve up. control lever on the valve up. Install the handle into the hand pump and pump the handle Install the handle into the hand pump and pump the handle until the desired platform position is reached.
  • Page 80 SECTION 5 - EMERGENCY PROCEDURES Swing Right Swing Left O AC 03192 O AC 03193 Install the spool plug in the location shown. Install the spool plug in the location shown. Install the handle into the hand pump and pump the handle Install the handle into the hand pump and pump the handle until the desired platform position is reached.
  • Page 81 SECTION 5 - EMERGENCY PROCEDURES Jib Up Jib Down O AC 03195 O AC 03194 Install the spool plug in the location shown. Install the spool plug in the location shown. Install the handle into the hand pump and pump the handle Install the handle into the hand pump and pump the handle until the desired platform position is reached.

  • Page 82: Manual Descent Decal

    SECTION 5 - EMERGENCY PROCEDURES OAC03251 Figure 5-1. Manual Descent Decal 31215027...

  • Page 83: Machine Safety System Override (Msso)

    NOTE: If the MSSO functionality is used, a fault code is set in the JLG Control System which must be reset by a qualified JLG Service Technician. NOTE: No functional checks of the MSSO system are necessary.

  • Page 84: Section 6 - Accessories

    SECTION 6 - ACCESSORIES SECTION 6. ACCESSORIES Table 6-1. Available Accessories Market Accessory ANSI ANSI Japan China (USA Only) Soft Touch       SkyGlazier™      Fall Arrest Platform (36x60)   Fall Arrest Platform (36x72) ...

  • Page 85: Fall Arrest Platform

    SOFT TOUCH A padding kit is mounted to the platform rails and to a frame sus- NOTE: Refer to JLG External Fall Arrest System manual (P/N-3128935) pended below the platform. Limit switches deactivate platform for more detailed information. functions when the padded framework contacts an adjacent structure.
  • Page 86 SECTION 6 - ACCESSORIES NOTE: Platform shown in phantom OVERRIDE SWITCH for clarity. OVERRIDE INDICATOR LIGHT RAIL BUMPER LIMIT SWITCH SOFT TOUCH RAIL & BUMPER SOFT TOUCH FRAME LIMIT SWITCH Figure 6-1. Soft Touch 31215027...

  • Page 87: Bolt-On External Fall Arrest

    SECTION 6 - ACCESSORIES BOLT-ON EXTERNAL FALL ARREST IF THE EXTERNAL FALL ARREST SYSTEM IS USED TO ARREST A FALL OR IS OTHERWISE The bolt-on external fall arrest system is designed to provide a lan- DAMAGED, THE ENTIRE SYSTEM MUST BE REPLACED AND THE PLATFORM FULLY yard attach point while allowing the operator to access areas outside INSPECTED BEFORE RETURNING TO SERVICE.

  • Page 88: Inspection Before Use

    SECTION 6 - ACCESSORIES Inspection Before Use • Fittings & Brackets: Ensure all fittings are tight and there are no signs of fractures. Inspect brackets for any damage. The external fall arrest system must be inspected before each use of •...

  • Page 89: Bolt-On External Fall Arrest System

    SECTION 6 - ACCESSORIES 1,2,3,4 1. Belleville Washer 2. Washer 3. Hex Nut 4. Jam Nut 5. LH Bracket 6. Attachment Ring 7. Cable 8. RH Bracket 9. Decal Figure 6-3. Bolt-On External Fall Arrest System 31215027...

  • Page 90: Skyglazier

    SECTION 6 - ACCESSORIES SKYGLAZIER™ Capacity Specifications Rated Capacity Rated Capacity Capacity Zone Platform SkyGlazier™ 500 lb/230 kg 250 lb 150 lb 113 kg 68kg * Total Platform Capacity is defined as platform capacity + tray capacity. * Refer to the capacity decals installed on the machine for capacity zone information.

  • Page 91: Safety Precautions

    SECTION 6 - ACCESSORIES Safety Precautions Preparation and Inspection • Check for cracked welds and damage to tray. • Ensure tray is properly secured to platform. ENSURE PANEL IS SECURED WITH STRAP. • Ensure strap is not torn or frayed. Operation DO NOT OVERLOAD TRAY OR PLATFORM.

  • Page 92: Section 7 - General Specifications & Operator Maintenance

    Unrestricted: 500 lb (230 kg) and Maintenance Manual. Maximum Operating Slope Other Publications Available: EC600SJP/H600SJP 3° EC600SJ/H600SJ 4° Service and Maintenance Manual .......... 31215028 Maximum Travel Grade (Gradeability) Illustrated Parts Manual ............. 31215029 Maximum Travel Grade (Side Slope) EC600SJP/H600SJP 3°...

  • Page 93: Capacities

    13 gallons (49.2 liters) Machine Length Hydraulic Tank 15.9 gal.(60.2 L) 30 ft. 8 15/16 in. (9.37 m) EC600SJ/H600SJ 12.4 gal. (46.9 L) to full mark 33 ft. 3 3/4 in. (10.15 m) EC600SJP/H600SJP Drive Hub 0.4 gal. (1.5 liters) Turning Radius (outside) 15 ft.

  • Page 94: Hydraulic Oil

    Classification GL-3, and sufficient chemical stability for mobile hydraulic system service. Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities. If use of hydraulic oil other than standard UTTO is desired, contact JLG Industries for proper recommendations.

  • Page 95: Mobil Eal Envirosyn H 32 Specs

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-6. Mobil EAL Envirosyn H 32 Specs Table 7-7. Mobil EAL Envirosyn SHC 32 Specs Type Synthetic Biodegradable Type Synthetic Biodegradable ISO Viscosity Grade ISO Viscosity Grade Density at 15° C .869 Density at 15°...

  • Page 96: Dte 10 Excel 32 Specs

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-8. DTE 10 Excel 32 Specs ISO Viscosity Grade Pour Point, Max -65°F (-54°C) Flash Point, Min. 482°F (250°C) Viscosity at 40° C 32.7 cSt at 100° C 6.63cSt at 100° F 32.7 cSt at 212°...

  • Page 97: Hydraulic Oil

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 1001211621 A Figure 7-1. Hydraulic Oil Specification - Sheet 1 of 2 31215027...
  • Page 98 Classi?cation NOTES: DRIVE PERFORMANCE MAY BE REDUCED BELOW 0 DEG F NOTICE: MACHINE OPERATION USING NON-JLG APPROVED HYDRAULIC FLUIDS OR OPERATION OUTSIDE OF THE TEMPERATURE BOUNDARIES OUTLINES IN THE "HYDRAULIC FLUID OPERATION CHART" MAY RESULT IN PREMATURE WEAR OR DAMAGE TO COMPONENTS OF THE HYDRAULIC SYSTEM.

  • Page 99: Major Component Weights

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Major Component Weights Serial Number Location A serial number plate is affixed to the right side of the frame. If the Table 7-9. Component Weights serial number plate is damaged or missing, the machine serial num- ber is stamped on the left side of the frame at the top.

  • Page 100: Operator Maintenance And Lubrication Diagram

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 7-4. Operator Maintenance and Lubrication Diagram 31215027...

  • Page 101: Operator Maintenance

    Extreme Pressure Gear Lube (oil) meeting API Service Classification GL-5 or Mil-Spec Mil-L-2105. Hydraulic Oil. Mobil DTE-11M Open Gear Lube - Tribol Molub-Alloy 936 Open Gear Compound. (JLG Part No. 3020027) Bearing Grease (JLG Part No. 3020029) Mobilith SHA 460.
  • Page 102 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Generator Engine (If Equipped) Lube Point(s) - Fill Cap Capacity - Refer to engine manual Lube - EO Interval - Check daily. Change in accordance with engine manual. 31215027 7-11...
  • Page 103 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Tank Hydraulic Filter Interval - Change after first 50 hrs. and every 6 months or 300 hrs. thereafter or as indicated by Condition Indicator. Lube Point(s) - Fill Cap Comments - Under certain conditions, it may be Capacity - 15.9 gal.
  • Page 104 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Swing Drive Hub Wheel Drive Hub F ILL D R A IN Lube Point(s) - Level/Fill Plug Capacity - 0.4 gal. (1.5 L) Lube - EPGL Lube Point(s) - Level/Fill Plug Interval - Check level every 3 months or 150 hrs of Capacity - 24 oz.

  • Page 105: Oscillating Axle Lockout Test (If Equipped)

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED) should release and allow wheel to rest on ground, it may be necessary to activate Drive to release cylinders. Place the 6 inch (15.2 cm) high block with ascension ramp in front of right front wheel.

  • Page 106: Tires & Wheels

    Tire Replacement Tire Damage JLG recommends a replacement tire be the same size, ply and brand as originally installed on the machine. Please refer to the JLG Parts Manual for the part number of the approved tires for a particular For polyurethane foam filled tires, JLG Industries, Inc.

  • Page 107: Wheel Replacement

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Wheel Replacement Start all nuts by hand to prevent cross threading. DO NOT use a lubricant on threads or nuts. The rims installed on each product model have been designed for Tighten nuts in the following sequence: stability requirements which consist of track width, tire pressure, and load capacity.

  • Page 108: Supplemental Information

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-11. Wheel Torque Chart TORQUE SEQUENCE 1st Stage 2nd Stage 3rd Stage 40 ft. lbs. 100 ft. lbs. 170 ft. lbs. (55 Nm) (130 Nm) (255 Nm) SUPPLEMENTAL INFORMATION The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC and is only applicable to CE machines.
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