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JLG Manuals
Boom Lifts
E400AJPn
Operation & safety manual
JLG E400AJPn Operation & Safety Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Foreword
Revision Log
Other Publications Available
Table of Contents
Safety Precautions
General
Pre-Operation
Operator Training and Knowledge
Workplace Inspection
Machine Inspection
Operation
Trip and Fall Hazards
Electrocution Hazards
Tipping Hazards
Crushing and Collision Hazards
Towing, Lifting, and Hauling
Maintenance
Maintenance Hazards
Battery Hazards
User Responsibilities, Machine Preparation, and Inspection
Personnel Training
Machine Familiarization
Preparation, Inspection, and Maintenance
Machine Components
Pre-Start Inspection
Walk-Around Inspection
Function Check
Skyguard® Function Test
Machine Controls and Indicators
General
Controls and Indicators
Ground Control Station
Platform Control Station
Platform Control Indicator Panel
Battery Charger
Machine Operation
General
Operating Characteristics and Limitations
Operating Conditions
Stability
Motor Operation
Traveling (Driving)
Traveling Forward and Reverse
Traveling (Grade/Side Slope)
Traveling on a Grade
Steering
Platform
Platform Level Adjustment
Platform Rotation
Boom
Swinging the Boom
Raising and Lowering the Lower and MID Boom
Raising and Lowering the Upper Boom
Battery Charging
Inverter
Function Speed Control
USB Charging Port
Machine Safety System Override (MSSO) (if Equipped)
Skyguard Operation
Skyguard - Skyline
Skyguard - Skyeye
Boom Synchronizing Procedure
Shut down and Park
Lifting and Tie down
Lifting Diagram
Safety Decal Images
Safety Decal Legend
Emergency Procedures
General
Incident Notification
Emergency Operation
Emergency Towing Procedures
Manual Descent System
Manual Swing Override
Machine Safety System Override (MSSO) (if Equipped)
Accessories
Available Accessories and Relationship Table
Pipe Racks
Capacity Specifications (Australia Only)
Preparation and Inspection
Platform Mesh to MID or Top Rail
Platform Work Lights
Platform Work Surface
General Specifications and Operator Maintenance
General
Operating Specifications
Dimensional Data
Torque Specifications
Hydraulic Oil
Critical Stability Weights
Serial Number Location
Operator Maintenance and Lubrication Diagram
Operator Maintenance and Lubrication
Battery Maintenance and Charging
Battery Charging (Daily)
Battery Maintenance (Quarterly)
Tires and Wheels
Supplemental Information Only Applicable to CE/UKCA Machines
EC Declaration of Conformity
UKCA Declaration of Conformity
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Operation & Safety
Manual
Original Instructions -
Keep this manual with the machine at all times.
Model
E400An, E400AJPn
PVC 2207
31220353
December 19, 2023 - Rev C
Copyright ©
ANSI
AS/NZS MOL70
Table of
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Summarization of Contents
FOREWORD
Importance of the Manual
Emphasizes the importance of keeping the manual with the machine at all times for safe operation.
Manual Purpose
Explains the manual provides precautions and procedures for safe machine operation.
REVISION LOG
Revision History
Details the history of revisions made to the manual, including dates and descriptions.
Other Publications
Lists related publications such as Service & Maintenance and Parts Manuals.
SECTION 1 SAFETY PRECAUTIONS
GENERAL SAFETY PRECAUTIONS
Outlines necessary precautions for proper and safe machine usage and maintenance.
PRE-OPERATION SAFETY
Details pre-operation checks, including training, workplace, and machine inspections.
OPERATION SAFETY
Covers general operational safety, trip/fall hazards, and electrocution hazards.
TOWING, LIFTING, AND HAULING SAFETY
Safety guidelines for towing, lifting, and hauling the machine.
MAINTENANCE SAFETY
General safety precautions for machine maintenance, including hazards.
SECTION 2 User Responsibilities, Machine Preparation, and Inspection
PERSONNEL TRAINING AND FAMILIARIZATION
Defines requirements for operator training and familiarization for MEWP operation.
PREPARATION AND INSPECTIONS
Outlines preparation, component identification, and pre-start/walk-around inspections.
SKYGUARD® FUNCTION TEST
Details the procedure for testing the SkyGuard safety system.
SECTION 3 Machine Controls and Indicators
GENERAL CONTROLS AND SYMBOLS
Introduces controls and explains operational alert symbols.
CONTROL STATIONS
Details controls and indicators at ground and platform stations.
INDICATOR PANEL AND BATTERY CHARGER
Explains platform indicator panel functions and battery charger status.
SECTION 4 Machine Operation
GENERAL OPERATION AND SPECIFICATIONS
Overview, operating characteristics, limitations, and stability of the machine.
MOTOR AND DRIVING OPERATIONS
Procedures for motor activation, traveling, grade/slope, and steering.
PLATFORM AND BOOM OPERATIONS
Details platform adjustments, loading, rotation, and boom movements.
SYSTEM OPERATIONS AND FEATURES
Information on battery charging, inverter, speed control, USB port, MSSO, and SkyGuard.
PROCEDURES AND SAFETY DECALS
Covers boom synchronization, shutdown, lifting, and safety decal information.
SECTION 5 Emergency Procedures
GENERAL EMERGENCY PROCEDURES
Explains steps for emergency situations during operation.
INCIDENT NOTIFICATION
Details procedures for notifying JLG Industries after an incident.
EMERGENCY OPERATION
Procedures for operating the machine during emergencies.
EMERGENCY TOWING PROCEDURES
Outlines procedures for emergency towing of the machine.
MANUAL DESCENT SYSTEM
Instructions for operating the manual descent system in power failure.
MANUAL SWING OVERRIDE
Instructions for manually overriding the swing function.
MACHINE SAFETY SYSTEM OVERRIDE (MSSO)
Explains how to operate the MSSO for operator retrieval.
SECTION 6 Accessories
AVAILABLE ACCESSORIES AND RELATIONSHIP TABLE
Lists available accessories and their compatibility.
PIPE RACKS ACCESSORY
Details the pipe racks accessory, including capacity and safety.
PLATFORM MESH ACCESSORIES
Describes platform mesh accessories for mid and top rails.
PLATFORM WORK LIGHTS
Information on the platform work lights accessory.
PLATFORM WORK SURFACE
Describes the platform work surface accessory option.
SECTION 7 General Specifications and Operator Maintenance
GENERAL INFORMATION AND SPECIFICATIONS
Provides general info and lists key operating specifications for the machine.
IDENTIFICATION AND MAINTENANCE
Details serial number location and operator maintenance/lubrication procedures.
COMPONENT MAINTENANCE AND SPECIFICATIONS
Guidelines for battery, tires, and wheels maintenance and specifications.
COMPLIANCE AND SUPPLEMENTAL INFORMATION
CE/UKCA info, EC and UKCA declarations of conformity.
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