JLG RT4069 Operation And Safety Manual
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JLG RT4069 Operation And Safety Manual

JLG RT4069 Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Models
RT4069, ERT4069
RT4769, ERT4769
PVC 2004
AS/NZS
ANSI
31217168
®
April 1, 2024 - Rev E

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Summary of Contents for JLG RT4069

  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models RT4069, ERT4069 RT4769, ERT4769 PVC 2004 AS/NZS ANSI 31217168 ® April 1, 2024 - Rev E...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.

  • Page 4: Safety Alert Symbols And Safety Signal Words

    FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO THE POTENTIAL PERSONAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR DEATH. INDICATES A POTENTIALLY HAZARDOUS SITUATION.

  • Page 5: Outside Usa

    Modifications Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE Contact: CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Product Safety and Reliability Department JLG Industries, Inc.

  • Page 6: Revision Log

    FOREWORD REVISION LOG Original Issue - A November 25, 2020 Revised - B February 28, 2021 Revised - C September 28, 2021 Revised - D January 21, 2022 Revised - E April 1, 2024 31217168...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS PRE-START INSPECTION ......2-4 WALK-AROUND INSPECTION .
  • Page 8 RT4069.........
  • Page 9 Dimensions ........6-5 (RT4069, ERT4069) ....... . . 4-4 Maximum Allowable Operating Slope .
  • Page 10 TABLE OF CONTENTS Pressure Relief........6-25 LIST OF TABLES Leak Test .

  • Page 11: Section 1. Safety Precautions

    • Only personnel who have received proper training regarding nance, application, and operation, please contact JLG Industries, the inspection, application, and operation of MEWPs (includ- Inc. (“JLG”).

  • Page 12: Workplace Inspection

    WRITTEN PERMISSION FROM THE MANUFACTURER trailers, railway cars, floating vessels, scaffolds or other equip- ment unless the application is approved in writing by JLG. • Do not operate any machine on which the safety or instruction placards or decals are missing or illegible.

  • Page 13: Operation

    SECTION 1 - SAFETY PRECAUTIONS OPERATION • Do not carry materials directly on platform railing unless approved by JLG. General • When two or more persons are in the platform, the operator shall be responsible for all machine operations. • Machine operation requires your full attention. Bring the •...

  • Page 14: Trip And Fall Hazards

    • Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the plat- form wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this •...

  • Page 15: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • This machine is not insulated and does not provide protection from contact or proximity to electrical current. • Maintain safe clearance from electrical lines, apparatus, or any energized (exposed or insulated) parts in accordance with the Minimum Approach Distance (MAD) as specified in Table 1-1.

  • Page 16: Tipping Hazards

    Keep all loads within the confines of the plat- (Phase to Phase) in Feet (Meters) form, unless authorized by JLG. 0 to 50KV 10 (3) • Keep the chassis of the machine a minimum of 0.6 m (2 ft)
  • Page 17 SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 6.3 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT- FORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions...
  • Page 18 SECTION 1 - SAFETY PRECAUTIONS • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. • If scissor arm assembly or platform is caught so that one or more wheels are off the ground, all persons must be removed before attempting to free the machine.

  • Page 19: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft (1.8 m) away from machine during all driving operations. • Approved head gear must be worn by all operating and • Under all travel conditions, the operator must limit travel ground personnel.

  • Page 20: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE General • Never allow personnel in platform while towing, lifting, or hauling. This section contains general safety precautions which must be • This machine should not be towed, except in the event of observed during maintenance of this machine.

  • Page 21: Battery Hazards

    • Use only replacement parts or com- batteries. Ensure that battery acid does not come in contact ponents that are approved by JLG. To be considered approved, with skin or clothing. replacement parts or components must be identical or equiva- lent to original parts or components •...
  • Page 22 SECTION 1 - SAFETY PRECAUTIONS 1-12 31217168...

  • Page 23: Section 2 - User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PERSONNEL TRAINING Means to avoid the hazards of unprotected electrical con- ductors. The Mobile Elevating Work Platform (MEWP) is a personnel han- Selection of the appropriate MEWPs and available options dling device, so it is necessary that it be operated and maintained for the work to be performed considering specific job requirements, with involvement from the MEWP owner, user,...

  • Page 24: Machine Familiarization

    Responsibilities for familiarization may vary by region. The following table covers the machine inspections and mainte- nance recommended by JLG Industries, Inc. Consult local regula- Only properly trained personnel who have received unit-specific tions for further requirements for MEWPs. The frequency of familiarization shall operate a MEWP.

  • Page 25: Inspection And Maintenance Table

    Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. NOTICE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.

  • Page 26: Pre-Start Inspection

    Make sure all illegible decals and placards are cleaned or replaced. Lanyard Anchorage Points – JLG Industries, Inc. recom- mends personnel in the platform wear a full body harness Operation and Safety Manuals – Ensure a copy of the...
  • Page 27 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION OAD02640 Lanyard Attach Points OAD02340 Platform Gate 31217168...

  • Page 28: Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION WALK-AROUND INSPECTION OAD03140 RT4069 31217168...
  • Page 29 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION OAD03150 ERT4069 31217168...
  • Page 30 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION OAD03200 RT4769 31217168...
  • Page 31 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION OAD03300 ERT4769 31217168...
  • Page 32 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Begin the Walk-Around Inspection at Item 1, as noted on the dia- Fuel Tank (Diesel or Gasoline) (If Equipped) - Filler cap secure, no damage or leaks. gram. Continue to the right (counterclockwise viewed from top) checking each item in sequence for the conditions listed in the Hydraulic Tank - Recommended hydraulic fluid level on following checklist.
  • Page 33 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Safety Prop - Refer to Inspection Note. Scissor Arms and Wear Pads - Refer to Inspection Note. Manual Descent - Refer to Inspection Note. Lift Cylinder - Refer to Inspection Note. QuikLevel Advanced (Dual Oscillating Axles) (If Platform Controls - Properly secured, no loose or missing Equipped) - Refer to Inspection Note.

  • Page 34: Function Check

    Ensure all guards protecting switches are in place. b. Operate all functions (refer to Section 3.6 for Ground Model Height Controls and Indicators). RT4069, ERT4069 85 in (216 cm) c. Ensure that all machine functions are disabled when the Emergency Stop Button is activated. RT4769, ERT4769 100 in (254 cm) d.
  • Page 35 Side to beyond the following limits: Side beyond the following limits: 3.0° at 0% - 40% Capacity RT4069, ERT4069 3° 2.5° at 41% - 60% Capacity 2.0° at 61% - 100% Capacity 2.5° at 0% - 60% Capacity RT4769, 3°...

  • Page 36: Oscillating Axle - Lockout Cylinder Test (If Equipped)

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION OSCILLATING AXLE - LOCKOUT CYLINDER TEST (IF 4. Verify the axle oscillates to maintain contact with the ground/ ramp. (All four wheels on the ground.) EQUIPPED) 5. Raise machine platform above stowed position to drive cutout height.
  • Page 37 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Right Side Wheel Test 8. In the current position (platform raised and all four tires on flat and level surface), carefully drive machine up the ramp block again. 1. Place a 4 in (10.16 cm) high block with ascension ramp in front of right wheel of the oscillating axle.

  • Page 38: All Markets (Except Ce)

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION All Markets (Except CE) 8. Return the machine to the stowed position. The lockout cylin- der should release and allow wheel to rest on the ground. It may be necessary to activate DRIVE to release cylinder. 9.

  • Page 39: Section 3. Machine Controls, Indicators, And Machine Operation

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION SECTION 3. MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION GENERAL DESCRIPTION This machine is a Mobile Elevating Work Platform (MEWP) used to position personnel along with their necessary tools and materials THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND at work locations.

  • Page 40: Operating Characteristics And Limitations

    Load is within manufacturer’s rated capacity. All machine systems are functioning properly. Stability This machine, as originally manufactured by JLG and operated within its rated capacity on a smooth, firm surface, within the lim- its of the maximum operating slope, provides a stable aerial plat- form for all platform positions.

  • Page 41: Battery Charging (Ert Machines)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION BATTERY CHARGING (ERT MACHINES) Connect the charger AC input plug to a grounded outlet using a 3 wire heavy duty extension cord. The charge cycle is complete when the single green LED light on the hood between the AC plug and battery discon- nect becomes solid green.
  • Page 42 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION OAD02470 3. LED Indicator Panel OAD02810 • AC Power On: Blue LED on • (1) Charging (Low State of Charge): Green LED slow flash • Low State of Charge: Bottom Panel - Green LED flashing; •...

  • Page 43: Ground Control Station

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION GROUND CONTROL STATION RT Machines Emergency Stop Switch Overload Indicator (LSS) Lift/Lower Switch Display Gauge Engine Start Switch Ground/Platform/OFF Key Selector Switch OAD02030 31217168...

  • Page 44: Ert Machines

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ERT Machines Emergency Stop Switch Overload Indicator (LSS) Lift/Lower Switch Display Gauge Not Used Ground/Platform/OFF Key Selector Switch Genset Start Switch (If Equipped) Genset Indicator (If Equipped) OAD02050 31217168...

  • Page 45: Ground Controls

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Ground Controls Overload Indicator (LSS) - The Overload Indicator indicates when the platform has been overloaded. An audible alarm will also signal when the platform is overloaded. NOTE: If the Overload Indicator is illuminated, further elevation will be DO NOT OPERATE FROM GROUND CONTROL STATION WITH PERSONNEL IN THE PLAT- prevented.
  • Page 46 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Engine Start Switch (RT Machines Only) - A momentary Genset Start Switch (If Equipped) - This button activates the genset system to charge the batteries. contact push button type switch that supplies electrical power to the starter solenoid when the emergency stop Genset Indicator (If Equipped) - This will illuminate when a switch is in the ON position and the start button is pressed.

  • Page 47: Display Gauge

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Display Gauge 1. Battery Temperature Indicator 2. Navigate Back Arrow 3. Charger Connected Indicator (ERT Machines Only) 4. Machine Hours 5. Indicator Lamp (Fault) 6. Fuel Level Indicator (RT Machines Only) 7.

  • Page 48: Diagnostic Screen

    The Diagnostic Screen will show active and inactive faults from machine start up, with no active DTCs in the control system, the the JLG Control System on the screen. An asterisk (*) will be dis- splash screen will show for 3 seconds and then switch to main played to show active faults.

  • Page 49: Platform Control Station

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION PLATFORM CONTROL STATION RT Machines Emergency Stop Switch Lift Select Switch Drive Select Switch Engine Start Switch Horn Speed Select Switch Leveling Jacks OR QuikLevel Advanced Switch Mobile Phone Slot Dual Fuel Selection (If Equipped) Generator Start Switch (If Equipped) USB Charge Port Indicator Display...

  • Page 50: Ert Machines

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ERT Machines Emergency Stop Switch Lift Select Switch Drive Select Switch Not Used Horn Speed Select Switch Leveling Jacks Switch (If Equipped) Mobile Phone Slot Not Used Not Used USB Charge Port Indicator Display Steer Control Switch Joystick Controller with Trigger...

  • Page 51: Platform Controls

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION NOTE: When diesel engine-powered machines are turned on, the glow Platform Controls plug indicator will illuminate on the platform control indicator display, regardless of engine or ambient temperature. Do not Emergency Stop Switch - A two-position, red, mushroom- start the engine until the glow plug indicator light disappears.
  • Page 52 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Steer Control Switch - The thumb-operated steer switch on top of the joystick controller activates the steer wheels in the DO NOT USE HIGH DRIVE SPEED WHEN DRIVING IN CLOSE QUARTERS OR WHEN DRIV- direction it is moved (right or left).

  • Page 53: Indicator Display

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION INDICATOR DISPLAY RT Machines (If Equipped with Leveling Jacks) 1. Lift Sense Pane 2. Side to Side Tilt 3. Front to Back Tilt 4. Platform Load Gauge 5. Current Platform Height 6.

  • Page 54: Rt Machines

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION RT Machines (If Equipped with QuikLevel Advanced) 1. Lift Sense Pane 2. Side to Side Tilt 3. Front to Back Tilt 4. Platform Load Gauge 5. Current Platform Height 6. Not Used 7.

  • Page 55: Ert Machines (If Equipped With Leveling Jacks)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ERT Machines (If Equipped with Leveling Jacks) 1. Lift Sense Pane 2. Side to Side Tilt 3. Front to Back Tilt 4. Platform Load Gauge 5. Current Platform Height 6. Leveling Jacks Indicator (If Equipped) 7.

  • Page 56: Indicators

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Indicators The LiftSense pane can be hidden by pressing the far left button of the display. Press this button again to return the pane to view. IF THE TILT INDICATOR WARNING LIGHT/ALARM IS ACTIVATED WHEN PLATFORM IS RAISED, LOWER PLATFORM AND DRIVE TO A SMOOTH, FIRM SURFACE WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE.
  • Page 57 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Side to Side Tilt - Shows the current level of Current Height - Current platform height (bot- tom number). side to side tilt. A red warning light on the display illuminates and an audible alarm sounds when the chassis is at or beyond the tilt cutout settings.
  • Page 58 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Leveling Jack Status (If Equipped) - Displays the Drive Select Indicator - Indicates if drive current status of leveling jacks. When the leveling mode has been selected on the platform jacks are extended or retracted, the appropriate control console.
  • Page 59 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Drive Speed - Maximum Allowed Platform Height - Maxi- mum allowed platform height as calculated by • RT Machines: Indicates whether LiftSense system. The number is green when high drive speed (rabbit), low maximum platform height can be reached.

  • Page 60: Platform Control Indicator Display

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION QuikLevel Advanced Status (If Equipped) - Glow Plug (Not Shown) - When diesel engine-powered machines are turned on, • Rear Axle Extend: the glow plug indicator will illuminate on the display, regardless of engine or ambient temperature.
  • Page 61 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Use the Scroll Page Left and Scroll Page Right buttons (6) to cycle through the different pages of the menu selection. To view the submenus, press the Menu Select button (1). The page icon (7) will inform what page is currently being Use the Left and Right Navigation buttons (3) to move viewed.

  • Page 62: Submenus

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION NOTE: When navigating the submenus of the display screen, pressing Programming: Provides the interface for updating software. the joystick trigger will return the view to the operating screen. A service level access code is needed. Refer to Service and Maintenance manual for further information.

  • Page 63: 3.10 Engine Operation

    FAILS TO START AFTER SEVERAL ATTEMPTS, REFER TO ENGINE MANUAL. coolant temperature may occur. To start machine: Contact JLG Customer Service for operation under abnormal • At Ground Controls: Position emergency stop switch to conditions. on, press engine start switch, and hold until engine starts.

  • Page 64: Dual Fuel System (If Equipped)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Dual Fuel System (If Equipped) Changing from LPG to Gasoline: With the engine operating on LPG under a no load condi- tion, position the LPG/GAS SELECT switch at the platform station to the GAS SELECT position. IT IS POSSIBLE TO SWITCH FROM ONE FUEL SOURCE TO THE OTHER WITHOUT ALLOW- ING THE ENGINE TO STOP.

  • Page 65: 3.11 Driving

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION 3.11 DRIVING Driving Forward Place the power selector switch at the ground control sta- tion to platform. DO NOT DRIVE WITH PLATFORM RAISED EXCEPT ON A SMOOTH, FIRM AND LEVEL Position the emergency stop switch at the platform control SURFACE WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE, FREE OF station to the on position.

  • Page 66: Driving In Reverse

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Driving in Reverse Traveling on a Grade If traveling at high speed up a grade and the incline exceeds 6° - Position the power selector switch at the ground control sta- 7°...

  • Page 67: Grade And Sideslope

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Grade and Sideslope OAD03090 RT4069, ERT4069 31217168 3-29...
  • Page 68 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION OAD03190 RT4769, ERT4769 3-30 31217168...

  • Page 69: 3.12 Platform

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION 3.12 PLATFORM Lowering Raising ENSURE SCISSOR ARM AREA IS FREE OF PERSONNEL PRIOR TO LOWERING PLATFORM. DO NOT LOWER WITHOUT COMPLETELY RETRACTING THE PLATFORM EXTENSION. DO NOT RAISE PLATFORM EXCEPT ON A SMOOTH, FIRM, AND LEVEL SURFACE WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE, FREE OF OBSTRUCTIONS AND If operating from the ground controls, position the lift switch to HOLES.

  • Page 70: Platform Extension

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION 3.13 LEVELING JACKS (IF EQUIPPED) Platform Extension The machine is equipped with a mechanical extension deck, The machine may be equipped with auto-leveling jacks with a which adds 3 ft (0.9 m) to the front of the platform, giving the manual adjust feature.

  • Page 71: Manual Level Adjustment (Trim)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Manual Level Adjustment (Trim) NOTE: If a 2/5 flash code through the system fault light at the platform control station, the machine is unable to level. Reposition and try NOTE: There is an override feature on the leveling jack system that again.

  • Page 72: Quiklevel Advanced (Dual Oscillating Axles)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION 3.14 QUIKLEVEL ADVANCED (DUAL OSCILLATING AXLES) Continue to hold the joystick forward until the leveling sequence ends and the platform alarm sounds three times (IF EQUIPPED) to indicate this is complete. To realign the chassis with the rear axle, press the function The machine may be quipped with QuikLevel Advanced, auo-lev- button, then move the joystick backwards.

  • Page 73: Manual Level Adjustment (Trim)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION 3.15 PARKING AND STOWING Manual Level Adjustment (Trim) NOTE: There is an override feature on the QuikLevel Advanced system Park and stow the machine as follows: that allows the operator to adjust (trim) the level of the machine Drive the machine to a reasonably well-protected and well- to the left or right when the platform is completely lowered.

  • Page 74: 3.16 Tie Down/Lifting

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION 3.16 TIE DOWN/LIFTING Lifting The machine may be lifted using a spreader bar and four equal Tie Down length straps or chains capable of supporting the full gross weight of the machine (refer to section 6 for machine gross When transporting the machine, the platform extension must be weight).
  • Page 75 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION OAD03080 Tie Down/Lifting Diagram (RT4069, ERT4069) 31217168 3-37...
  • Page 76 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION OAD03210 Tie Down/Lifting Diagram (RT4769, ERT4769) 3-38 31217168...

  • Page 77: Towing

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION 3.17 TOWING Remove the platform control station from the rails and place on the platform floor. It is not recommended that this machine be towed except in the Lift up and pull out front platform rails to release from latch. event of an emergency, such as a machine malfunction or a total Fold in towards side rails.
  • Page 78 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ART_OAD02780 3-40 31217168...
  • Page 79 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ART_OAD02790 31217168 3-41...
  • Page 80 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ART_OAD02800 3-42 31217168...

  • Page 81: 3.19 Decals

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION 3.19 DECALS RT4069 China ANSI ANSI Export CE/AUS OAD03100 31217168 3-43...
  • Page 82 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION OAD03110 3-44 31217168...
  • Page 83 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION OAD03130 31217168 3-45...
  • Page 84 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION China ANSI Export ANSI CE/AUS OAD03120 3-46 31217168...
  • Page 85 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ANSI/ANSI Export/CSA English/Korean English/Chinese Spanish/Portuguese English/Spanish English/French CE/AUS Item (1001256764-C) (1001256765-C) (1001256766-C) (1001256767-C) (1001256768-C) (1001256769-C) (1001256770-C) 1703821 1001162112 1705194 1704702 1704694 1704687 1001211779 1001162114 1001211779 1705043 1705041 1705040 1705671 1001211777 1001215751 1001215752 1001216650 1001215754...
  • Page 86 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ANSI/ANSI Export/CSA English/Korean English/Chinese Spanish/Portuguese English/Spanish English/French CE/AUS Item (1001256764-C) (1001256765-C) (1001256766-C) (1001256767-C) (1001256768-C) (1001256769-C) (1001256770-C) 1001094708 1001094708 1001094708 1001094708 1001094708 1001094708 1001094708 1001162864 1001162864 1001162864 1001162864 1001162864 1001162864 1001162864 1001256865 1001256865 1001256865 1001256865...

  • Page 87: Ert4069

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ERT4069 China ANSI ANSI Export CE/AUS OAD03160 111 104 31217168 3-49...
  • Page 88 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION OAD03170 3-50 31217168...
  • Page 89 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION 19 20 China ANSI Export ANSI CE/AUS OAD03180 31217168 3-51...
  • Page 90 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ANSI/ANSI Export/CSA English/Korean English/Chinese Spanish/Portuguese English/Spanish English/French Item (1001256771-C) (1001256772-C) (1001256773-C) (1001256774-C) (1001256775-C) (1001256776-C) (1001256777-C) (1001256778-C) 1703821 1001162112 1705194 1704702 1704694 1704687 1001211779 1001162114 1001211779 1705043 1705041 1705040 1705671 1705671 1001211777 1001215751 1001215752 1001216650...
  • Page 91 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ANSI/ANSI Export/CSA English/Korean English/Chinese Spanish/Portuguese English/Spanish English/French Item (1001256771-C) (1001256772-C) (1001256773-C) (1001256774-C) (1001256775-C) (1001256776-C) (1001256777-C) (1001256778-C) 70046028 70046028 70046028 70046028 70046028 70046028 70046028 70046028 1001094708 1001094708 1001094708 1001094708 1001094708 1001094708 1001094708 1001094708 1001162864 1001162864...

  • Page 92: Rt4769

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION RT4769 China ANSI ANSI Export OAD03240 CE/AUS 3-54 31217168...
  • Page 93 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION OAD03220 31217168 3-55...
  • Page 94 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION OAD03250 3-56 31217168...
  • Page 95 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION China ANSI Export ANSI CE/AUS OAD03260 31217168 3-57...
  • Page 96 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ANSI/ANSI Export/CSA English/Korean English/Chinese Spanish/Portuguese English/Spanish English/French CE/AUS Item (1001264956-B) (1001264957-B) (1001264958-B) (1001264959-B) (1001264960-B) (1001264961-B) (1001264963-B) 1703821 1001162112 1705194 1704702 1704694 1704687 1001211779 1001162114 1001211779 1705043 1705041 1705040 1705671 1001211777 1001215751 1001215752 1001216650 1001215754...
  • Page 97 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ANSI/ANSI Export/CSA English/Korean English/Chinese Spanish/Portuguese English/Spanish English/French CE/AUS Item (1001264956-B) (1001264957-B) (1001264958-B) (1001264959-B) (1001264960-B) (1001264961-B) (1001264963-B) 1001094708 1001094708 1001094708 1001094708 1001094708 1001094708 1001094708 1001162864 1001162864 1001162864 1001162864 1001162864 1001162864 1001162864 1001256865 1001256865 1001256865 1001256865...

  • Page 98: Ert4769

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ERT4769 China ANSI ANSI Export OAD03270 CE/AUS 3-60 31217168...
  • Page 99 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION OAD03280 31217168 3-61...
  • Page 100 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION 19 20 ANSI Export China OAD03290 CE/AUS ANSI 3-62 31217168...
  • Page 101 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ANSI/ANSI Export/CSA English/Korean English/Chinese Spanish/Portuguese English/Spanish English/French Australia Item (1001264964-B) (1001264965-B) (1001264966-B) (1001264967-B) (1001264968-B) (1001264969-B) (1001264970-B) (001264971-B) 1703821 1001162112 1705194 1704702 1704694 1704687 1001211779 1001162114 1001211779 1705043 1705041 1705040 1705671 1705671 1001211777 1001215751 1001215752...
  • Page 102 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ANSI/ANSI Export/CSA English/Korean English/Chinese Spanish/Portuguese English/Spanish English/French Australia Item (1001264964-B) (1001264965-B) (1001264966-B) (1001264967-B) (1001264968-B) (1001264969-B) (1001264970-B) (001264971-B) 70046028 70046028 70046028 70046028 70046028 70046028 70046028 70046028 1001094708 1001094708 1001094708 1001094708 1001094708 1001094708 1001094708 1001094708 1001162864...

  • Page 103: Section 4 - Emergency Procedures

    JLG Industries, Inc. must be notified immediately of any incident RT Machines involving a JLG product. Even if no injury or property damage is evident, JLG must be contacted by telephone and provided with Ensure the machine is in the stowed position. Chock wheels all necessary details.

  • Page 104: Ert Machines

    SECTION 4 - EMERGENCY PROCEDURES ERT Machines Ensure the machine is in the stowed position. Chock wheels securely. Connect machine to suitable towing equipment. Pull out the emergency stop switch and position the key- switch to ground mode. Look for the yellow button (1) inside the hydraulic compart- ment on the side of the ground control panel.

  • Page 105: Emergency Operation

    SECTION 4 - EMERGENCY PROCEDURES EMERGENCY OPERATION Platform Caught Overhead If the platform becomes jammed or snagged in overhead struc- Use of Ground Controls tures or equipment, do the following: Shut off the machine. Rescue all people in the platform before freeing the KNOW HOW TO USE THE GROUND CONTROLS IN AN EMERGENCY SITUATION.

  • Page 106: Righting Of Tipped Machine

    Platform Manual Descent Control (RT4069, ERT4069) The platform manual descent control is used in the event of total power failure to lower the platform using gravity. The red T-han- dle is located at the rear of the machine behind the ladder.

  • Page 107: Platform Manual Descent Control

    SECTION 4 - EMERGENCY PROCEDURES Platform Manual Descent Control (RT4769, ERT4769) Use Platform Manual Descent Control to lower the platform in sit- uations where the engine is off but power is still supplied to the machine (emergency stop button at ground controls is pulled out).
  • Page 108 SECTION 4 - EMERGENCY PROCEDURES 31217168...

  • Page 109: Section 5 - Accessories

    SECTION 5. ACCESSORIES AVAILABLE ACCESSORIES Market Accessory ANSI ANSI Korea China (USA Only)  Footswitch     Generator (2500W)        Platform Worklights       JLG Mobile Control® 31217168...

  • Page 110: Footswitch

    SECTION 5 - ACCESSORIES FOOTSWITCH GENERATOR (2500W) The generator (2500W) supplies AC power from the engine com- partment to an AC receptacle in the platform. All power regulation components are located in a watertight box connected by cable to the generator. The generator is activated by a switch on the platform control box.

  • Page 111: Preparation And Inspection

    SECTION 5 - ACCESSORIES Preparation and Inspection PLATFORM WORK LIGHTS • Ensure generator is secure. • Check condition of belt and wiring. Operation Start the engine, then turn on the generator. The Platform Work Lights accessory consists of two 12V lights mounted to the platform railings.

  • Page 112: Jlg Mobile Control

    NOTE: The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by JLG is under license. Other trademarks and trade names are those of their respective owners.

  • Page 113: Operation

    Manual from https://www.JLG.com/mobilecontrol prior to using the JLG Mobile Control. NEVER DRIVE THE MACHINE USING JLG MOBILE CONTROL WHILE STANDING IN THE PLATFORM, OR WITHOUT CLEAR LINE-OF-SIGHT BETWEEN THE MACHINE AND ITS TRAVEL PATH, AS SERIOUS INJURY COULD OCCUR TO OPERATOR OR BYSTANDER.
  • Page 114 SECTION 5 - ACCESSORIES 31217168...

  • Page 115: Section 6 - General Specifications And Operator Maintenance

    Use Outdoors) based on test methods in accordance with Other Publications Available Specific to these machines: Annex III, Part B, Method 1 and 0 of the directive, is 106 dB (RT4069 only). Service and Maintenance Manual........31215924 The vibration total value to which the hand-arm system is sub- Illustrated Parts Manual (RT Machines) ......

  • Page 116: Ec Declaration Of Conformity

    Polaris avenue 63, • EN ISO 12100:2010 2132 JH Hoofddorp The Netherlands JLG Industries Inc. hereby declares that the above mentioned machine conforms with the requirements of: Contact / Position: • 2006/42/EC - Machinery Directive Senior Manager - Product Safety & Reliability •...

  • Page 117: Machine Specifications

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE MACHINE SPECIFICATIONS Operating Specifications Model Specification RT4069 ERT4069 RT4769 ERT4769 Maximum Platform Height 40 ft (12 m) 40 ft (12 m) 47 ft (14 m) 47 ft (14 m) Maximum Drive Height...
  • Page 118 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Drive Speed High Drive Speed (Rabbit) 3 mph (4.8 kph) 3 mph (4.8 kph) 3 mph (4.8 kph) 3.5 mph (3.5 kph) 3 mph (4.8 kph) 3.5 mph (5.6 kph) Low Drive Speed (Turtle) 1 mph (1.6 kph) 1 mph (1.6 kph) 2 mph (3.2 kph)

  • Page 119: Dimensions

    Lift Up and Drive prevented Lift Up and Drive prevented Stowed Height when elevated and tilted Front when elevated and tilted Side to Model RT4069, ERT4069 103 in (262 cm) to Back beyond the following Side beyond the following RT4769, ERT4769 109 in(277 cm)

  • Page 120: Platform Capacity

    INDOOR USE is use of a MEWP in areas shielded from wind so that there is no wind. OUTDOOR USE is use of a MEWP in an envi- ronment that can be exposed to wind. Model Specification RT4069 ERT4069 RT4769 ERT4769 Maximum Occupants...

  • Page 121: Fluid Capacities

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Fluid Capacities Batteries (ERT Machines) Specification RT4069, RT4769 Battery Specification Fuel Tank ERT4069 Only ERT4069, ERT4769 Diesel 10 gal (38 L) Voltage Gasoline 10 gal (38 L) Total LP Tank 33.5 lb (15.2 kg)

  • Page 122: Engine

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Engine Kubota Dual Fuel (WG972-GL-E4) Kubota Diesel (D1305-E4B) Emissions CARB, EPA Phase 3 Gasoline - 87 Octane minimum - Ethanol/Gas Mix-10% maximum Emissions CARB, EPA Tier 4 Final, EU Stage V, China III Fuel Type - Methanol/Gas Mix-5% maximum Diesel:...

  • Page 123: Battery Charger (Ert Machines)

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Battery Charger (ERT Machines) Hydraulic Oil DESCRIPTION SPECIFICATION HYDRAULIC SYSTEM OPERATING SAE VISCOSITY GRADE Battery Charger Delta-Q TEMPERATURE RANGE Electrical System Voltage (DC) 48V (1200 W) 0° to +23° F Input (-18° to -5° C) AC Input Voltage 85 - 270V AC Nominal AC Input Voltage...
  • Page 124 Hydraulic oils must have anti-wear qualities at least to API Ser- NOTE: Aside from JLG recommendations, it is not advisable to mix oils vice Classification GL-3, and sufficient chemical stability for of different brands or types, as they may not contain the same mobile hydraulic system service.
  • Page 125 ** Virtually Non-toxic classification indicates an LC50 > 5000 ppm per OECD 203 *** Fire Resistant classification indicates Factory Mutual Research Corp. (FMRC) Approval NOTE: Shell Tellus S4 V32/Univis HVI 26 is available only to RT4069 and RT4769 machines. 31217168 6-11...

  • Page 126: Fluid Operating Temperature Specifications

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Fluid Operating Temperature Specifications 1001204714_A RT4069, RT4769 - Dual Fuel 6-12 31217168...
  • Page 127 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 1001120075_C RT4069, RT4769 - Diesel Fuel 31217168 6-13...
  • Page 128 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 1001256522_A RT4069, RT4769 - Hydraulic Oil 6-14 31217168...
  • Page 129 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 1001256524_A ERT4069, ERT4769 - Hydraulic Oil 31217168 6-15...

  • Page 130: Operator Maintenance And Lubrication

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE OPERATOR MAINTENANCE AND LUBRICATION Lubrication Specifications General Maintenance Tips SPECIFICATIONS Multipurpose Grease having a minimum dripping point of 350° F. Excellent NOTE: Lubricate like items on each side of the machine. water resistance and adhesive qualities, and being of extreme pressure type. (Timken OK 40 pounds minimum.) NOTE: Recommended lubricating intervals are based on machine oper-...

  • Page 131: Safety Prop

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Safety Prop THE SAFETY PROP MUST BE USED WHENEVER MAINTENANCE PERFORMED ON THE MACHINE REQUIRES THE SCISSOR ARMS TO BE RAISED. The red safety prop is located at the rear of the machine in the armstack.

  • Page 132: Battery Disconnect (Ert Machines)

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Battery Disconnect (ERT Machines) Fuel Tank Electric machines have an accessible battery disconnect switch that allows all machine power to be easily disconnected at the batteries without removing battery cables from the battery posts. To disconnect batteries, locate the red switch on the right side of the battery compartment.

  • Page 133: Hydraulic Oil Tank

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Hydraulic Oil Tank Drive Hub • Lube Points - Fill Plugs (4) • Lube - EPGL OAD02420 • Interval - Every 2 years or 1200 hours • Lube Point - Fill Cap/Fill Level Scissor Arms Wear Pads •...

  • Page 134: Engine Coolant

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Engine Coolant Air Filter OAD02440 • Lube Points - Replaceable primary filter element (dry type) OAD02430 • Interval - Every 6 months or 300 hours of operation. Under severe operating conditions (such as a very dusty work •...

  • Page 135: Oil Change With Filter

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Oil Change with Filter OAD02480 Kubota Dual Fuel (WG972-GL-E4) OAD02450 Kubota Diesel (D1305-E4B) • Lube Point - Fill Cap/Spin-on Element • Lube - EO - Minimum API SL • Lube Point - Fill Cap/Spin-on Element •...

  • Page 136: Fuel/Water Separator Filter (Diesel)

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Fuel/Water Separator Filter (Diesel) Fuel Strainer (Diesel) OAD02400 OAD02460 • Lube Point - Replaceable Element • Interval (Filter) - Change every 750 hours, every other oil • Lube Point - Replaceable change, or annually, whichever comes first. •...

  • Page 137: Fuel Filter (Gas)

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Fuel Filter (Gas) BATTERY MAINTENANCE AND CHARGING TO AVOID INJURY FROM AN EXPLOSION, DO NOT SMOKE OR ALLOW SPARKS OR A FLAME NEAR BATTERY DURING SERVICING. ALWAYS WEAR EYE AND HAND PROTEC- TION WHEN SERVICING BATTERIES.

  • Page 138: Battery Maintenance (Quarterly)

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE d. If applicable, be sure the battery fluid covers the battery NOTE: To avoid electrolyte overflow, add distilled water to batteries after charging. When adding water to the battery, fill only to plates before charging.

  • Page 139: Propane Fuel System

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE PROPANE FUEL SYSTEM Leak Test Pressure Relief NEVER USE AN OPEN FLAME OF ANY TYPE TO CHECK FOR PROPANE FUEL SYSTEM LEAKS. THE PROPANE FUEL SYSTEM OPERATES AT PRESSURES UP TO 312 PSI (21.5 BAR). TO Always inspect the propane fuel system for leaks after perform- MINIMIZE THE RISK OF FIRE AND PERSONAL INJURY, RELIEVE THE PROPANE FUEL ing service.

  • Page 140: Tires And Wheels

    Tire Damage brand as originally installed on the machine. please refer to the JLG Parts Manual for the part number of the approved tires for a For polyurethane foam-filled tires, JLG Industries, Inc. recom- particular machine and model. If not using a JLG approved...

  • Page 141: Wheel Installation

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Wheel Installation 9 LUG PATTERN It is extremely important to apply and maintain proper wheel mounting torque. WHEEL NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS, BROKEN STUDS, AND POSSIBLE DANGEROUS SEPARATION OF WHEEL FROM THE AXLE.
  • Page 142 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6-28 31217168...

  • Page 143: Section 7 - Inspection And Repair Log

    SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Date Comments 31217168...
  • Page 144 SECTION 7 - INSPECTION AND REPAIR LOG Date Comments 31217168...
  • Page 146 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...

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