JLG E450AJ Operation And Safety Manual
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JLG E450AJ Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Model
E450AJ
PVC 2001
ANSI
AS/NZS
31215012
September 28, 2020 - Rev B
®

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Model E450AJ PVC 2001 ANSI AS/NZS 31215012 September 28, 2020 - Rev B ®...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES A POTENTIALLY HAZARDOUS SITUATION.
  • Page 5 Modifications Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE Contact: CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Product Safety and Reliability Department JLG Industries, Inc.
  • Page 6 FOREWORD REVISION LOG Original Issue A - October 3, 2019 Revision B - September 28, 2020 31215012...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS SECTION - 3 - MACHINE CONTROLS AND INDICATORS GENERAL ..........1-1 GENERAL .
  • Page 8 TABLE OF CONTENTS Raising and Lowering the Lower and Mid Boom . . . 4-11 EMERGENCY TOWING PROCEDURES ....5-2 Raising and Lowering the Upper Boom... . 4-11 MANUAL DESCENT SYSTEM .
  • Page 9 TABLE OF CONTENTS Hydraulic Oil ........7-4 Critical Stability Weights .
  • Page 10 TABLE OF CONTENTS 31215012...
  • Page 11 LIST OF FIGURES 2-1. Basic Nomenclature........2-4 3-1.
  • Page 12 LIST OF FIGURES 31215012...
  • Page 13 Simultaneous Functions......3-12 E450AJ Decal Legend .......4-25 Available Accessories .
  • Page 14 LIST OF TABLES viii 31215012...

  • Page 15: Section 1 - Safety Precautions

    This section contains the responsibilities of the owner, user, oper- ator, lessor, and lessee concerning safety, training, inspection, maintenance, application, and operation. If there are any ques- tions with regard to safety, training, inspection, maintenance, application, and operation, please contact JLG Industries, Inc. (“JLG”). 31215012...

  • Page 16: Workplace Inspection

    MEWP. The user shall deter- ment unless the application is approved in writing by JLG. mine if personnel are qualified to operate the MEWP prior to operation.

  • Page 17: Machine Inspection

    • Check the machine for modifications to original components. opposite direction. Always return switch to neutral and stop Ensure that any modifications have been approved by JLG. before moving the switch to the next function. Operate con- trols with slow and even pressure.

  • Page 18: Trip And Fall Hazards

    • Hydraulic cylinders are subject to thermal expansion and con- traction. This may result in changes to the platform position approved by JLG. while the machine is stationary. Factors affecting thermal • When two or more persons are in the platform, the operator movement can include the length of time the machine will shall be responsible for all machine operations.

  • Page 19: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • Enter and exit only through gate area. Use extreme caution when entering or leaving platform. Ensure that the platform • This machine is not insulated and does not provide protection assembly is fully lowered. Face the platform when entering or from contact or proximity to electrical current.

  • Page 20: Minimum Approach Distances (M.a.d.)

    SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Voltage Range MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8)

  • Page 21: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are • Ensure that the ground conditions are adequate to support rated for the voltage of the line being guarded. These barriers the maximum tire load indicated on the tire load decals shall not be part of (or attached to) the machine.
  • Page 22 Keep all loads within the confines of the plat- weather events, the time required to lower the platform, and form, unless authorized by JLG. methods to monitor current and potential wind conditions. • Keep the chassis of the machine a minimum of 2 ft. (0.6m) •...

  • Page 23: Beaufort Scale (For Reference Only)

    SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 7.2 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT- FORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions...

  • Page 24: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all operations. • Approved head gear must be worn by all operating and • Under all travel conditions, the operator must limit travel ground personnel.

  • Page 25: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or This sub-section contains general safety precautions which must hauling. be observed during maintenance of this machine. Additional pre- cautions to be observed during machine maintenance are •...

  • Page 26: Battery Hazards

    • Use only replacement parts or components that are approved nents or when performing welding on the machine. by JLG. To be considered approved, replacement parts or com- ponents must be identical or equivalent to original parts or • Do not allow smoking, open flame, or sparks near battery components.

  • Page 27: Section 2 - User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, The Mobile Elevating Work Platform (MEWP) is a personnel han- depressions, holes, and drop-offs exist.

  • Page 28: Operator Responsibility

    The following table covers machine inspections and mainte- Only properly trained personnel who have received unit-specific nance required by JLG Industries, Inc. Consult local regulations for familiarization shall operate a MEWP. The user shall determine if further requirements for MEWPs. Frequency of inspections and personnel are qualified to operate the MEWP prior to operation.

  • Page 29: Inspection And Maintenance Table

    NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. IMPORTANT JLG INDUSTRIES, INC. RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.

  • Page 30: Basic Nomenclature

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 1. Platform Control Console 2. Platform 3. Upper Boom 4. Telescope Cylinder (inside) 5. Master Cylinder 6. Upper Upright 7. Upper Lift Cylinder 8. Mid Lift Cylinder 9. Lower Boom 10. Turntable 11.

  • Page 31: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection Battery – Charge as required. Hydraulic Oil – Check the hydraulic oil level. Ensure hydrau- The Pre-Start Inspection should include each of the following: lic oil is added as required. Cleanliness –...
  • Page 32 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Walk-Around Inspection 31215012...
  • Page 33 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Begin the Walk-Around Inspection at Item 1, as noted on the dia- Platform Control Console - Switches and levers return to neutral when activated and released, decals/placards secure gram. Continue to the right (counterclockwise viewed from top) checking each item in sequence for the conditions listed in the and legible, control markings legible.
  • Page 34 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Counterweight - See Inspection Note. Battery Charger - See Inspection Note. Ground Control Console - Switches and levers return to neutral when activated and released, decals/placards secure and legible, control markings legible. Manual Descent - See Inspection Note.

  • Page 35: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Function Check From the platform control console: a. Ensure that the control console is firmly secured in the proper location b. Check that all guards protecting the switches or locks TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR are in place.

  • Page 36: Skyguard Function Test

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SkyGuard Function Test Disengage the SkyGuard sensor, release controls, then recy- cle the footswitch. Ensure normal operation is available. NOTE: Refer to Section , SkyGuard Function Table for additional infor- NOTE: On machines equipped with SkyLine, reattach magnetic end of mation on SkyGuard operation.

  • Page 37: Section 3 - Machine Controls And Indicators

    SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS GENERAL CONTROLS AND INDICATORS NOTE: The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND arise.

  • Page 38: Ground Control Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. System Distress Indicator 2. Platform Overload Indicator 3. Indicator Gauge 4. Charger Status 5. Telescope 6. Machine Safety System Override (MSSO) (If Equipped) 7. Swing 8. Auxiliary Power 9. Power/Emergency Stop 10. Platform/Ground Select 11.

  • Page 39: Ground Control Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Ground Control Console Indicator Gauge Registers the amount of time the machine has been in use, with functions operating. In the event of a fault, the hourmeter also dis- TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR plays the three digit fault code.
  • Page 40 SECTION 3 - MACHINE CONTROLS AND INDICATORS Machine Safety System Override (MSSO) Platform/Ground Select Switch (If Equipped) A three position, key operated switch Provides emergency override of function supplies power to the platform control controls that are locked out in the event of console when positioned to Platform.
  • Page 41 SECTION 3 - MACHINE CONTROLS AND INDICATORS The Jib control switch provides raising and lowering of the jib. ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANT TO SHIFT OR FALL.

  • Page 42: Platform Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 1001193987 A 1705170 A 1001141300 A 1001144433 A OAC014500 1. Drive Speed/Torque Select 5. Drive Orientation Override 8. Lights 12. Platform Rotate 2. Platform Leveling Override 6. Drive/Steer 9. Jib 13. Function Speed 3.

  • Page 43: Platform Control Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Control Console Power/Emergency Stop A two-position red mushroom shaped switch (See Figure 3-2.) furnishes power to Platform Controls when Drive Speed/Torque Select pulled out (on). When pushed in (off ), power is shut off to the platform functions.
  • Page 44 SECTION 3 - MACHINE CONTROLS AND INDICATORS Drive Orientation Override Drive/Steer When the boom is swung over the rear tires The Drive controller provides for or further in either direction, the Drive Orien- driving either forward or back- tation indicator will illuminate when the drive ward when positioned to For- function is selected.
  • Page 45 SECTION 3 - MACHINE CONTROLS AND INDICATORS Telescope Control For machines equipped with both SkyGuard and Soft Touch: The switch operates like the SkyGuard Provides extension and retraction of the main override switch as described above. boom. The switch also enables the functions cut out by the Soft Touch system to Lights (If Equipped) operate again at creep speed, allowing the operator to move...
  • Page 46 SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Rotate Main Lift/Swing Controller Provides rotation of the platform. Provides main lift and swing. Push for- ward to lift up, pull backward to boom down. Move right to swing right, move left to swing left. Moving the joystick Function Speed Control activates switches to provide the func- tions selected.

  • Page 47: Simultaneous Functions

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-1. Simultaneous Functions If This Function is Selected: These Functions Will Also Work at the Same Time: Drive and Steer Swing Lower Lift** Upper Lift** Telescope Swing Drive and Steer Lower Lift** Upper Lift** Telescope Lower Lift...

  • Page 48: Platform Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 100% OAC02310 1. Battery Charge 4. Capacity Zone Indicator 7. Footswitch 2. System Distress 5. Tilt Alarm Warning 8. Platform Overload 3. Drive Orientation 6. Creep Speed Figure 3-3. Platform Control Indicator Panel 3-12 31215012...

  • Page 49: Platform Control Indicator Panel

    3° All Markets System Distress Indicator The light indicates the JLG Control System has detected an abnormal condition and a Diag- nostic Trouble Code has been set in the system IF TILT WARNING LIGHT IS ILLUMINATED WHEN BOOM IS RAISED OR EXTENDED, memory.
  • Page 50 SECTION 3 - MACHINE CONTROLS AND INDICATORS Creep Speed Indicator Platform Overload Indicator When the Function Speed Control is turned to Indicates the platform has been overloaded. the creep position, the indicator acts as a reminder that all functions are set to the slow- Capacity Zone Indicator est speed.

  • Page 51: Section 4 - Machine Operation

    All machine systems are functioning properly. Station. Ground Controls operate all functions except drive and Machine is as originally equipped from JLG. steer. Except for performing inspections and the Function Check, the ground controls are to be used in an emergency to lower the platform to the ground should the operator in the platform be unable to do so.

  • Page 52: Stability

    SECTION 4 - MACHINE OPERATION Platform Load Sensing System (LSS) Stability Machine stability is based on two (2) positions which are called The Platform Load Sensing System provides the platform capacity to Forward and Backward stability. The machines position of least the control system.

  • Page 53: Position Of Least Forward Stability

    SECTION 4 - MACHINE OPERATION UPPER BOOM FLY BOOM HORIZONTAL FULLY EXTENDED MACHINE WILLTIP OVER IN THIS DIRECTION IF OVER- LOADED OR OPERATED BEYOND THE LIMITS OF THE MAXIMUM OPERATING SLOPE. TOWER AND MID BOOM AT 33 DEGREES Figure 4-1. Position of Least Forward Stability 31215012...
  • Page 54 SECTION 4 - MACHINE OPERATION 31215012...

  • Page 55: Motor Operation

    SECTION 4 - MACHINE OPERATION MOTOR OPERATION Platform/Ground Select Switch The Platform/Ground Select switch directs Power/Emergency Stop battery power to the desired control station when the Power/Emergency Stop switch is The Power/Emergency Stop switch, when pulled pulled out (on). With the switch held in the out (on), provides battery power for all machine Ground position battery power is supplied functions.
  • Page 56 SECTION 4 - MACHINE OPERATION Figure 4-3. Grade and Sideslope 31215012...

  • Page 57: Traveling (Driving)

    SECTION 4 - MACHINE OPERATION TRAVELING (DRIVING) DO NOT DRIVE ON SIDESLOPES WHICH EXCEED 3 DEGREES. USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN DRIV- NOTE: For units equipped with optional tilt cutout, verify that the drive ING WITH PLATFORM ELEVATED.

  • Page 58: Traveling Forward And Reverse

    SECTION 4 - MACHINE OPERATION Traveling Forward and Reverse Match the black and white direction arrows on both platform con- trol panel and the chas- FOOTSWITCH MUST BE DEPRESSED PRIOR TO ACTIVATING ANY FUNCTION, OTHER- sis to determine the WISE FUNCTION WILL NOT OPERATE. direction the machine will travel.

  • Page 59: Traveling On A Grade

    SECTION 4 - MACHINE OPERATION Traveling on a Grade STEERING Depress footswitch, position thumb switch on When traveling a grade, maximum braking and traction are obtained Drive/Steer controller to Right for steering right, or with the boom stowed, in position over the rear (drive) axle, and in to Left for steering left.

  • Page 60: Platform Level Adjustment

    SECTION 4 - MACHINE OPERATION Platform Level Adjustment DO NOT DEPEND ON THE TILT WARNING LIGHT AS A LEVEL INDICATOR FOR THE CHASSIS. TILT ALARM INDICATES CHASSIS IS ON AN EXCESSIVE SLOPE (3 DEGREES OR GREATER). To manually Level Up or Down - Position the Plat- CHASSIS MUST BE POSITIONED WITHIN THE ALLOWABLE OPERATING SLOPE BEFORE form/Level control switch Up or Down and hold SWINGING OR RAISING BOOM ABOVE HORIZONTAL OR DRIVING WITH THE BOOM ELE-...

  • Page 61: Swinging The Boom

    SECTION 4 - MACHINE OPERATION Swinging the Boom Raising and Lowering the Upper Boom To swing boom, use Swing control to select Right To raise or lower the Upper Boom, use the Upper or Left direction. Boom Lift switch to select UP or DOWN until desired height is reached.

  • Page 62: Machine Function Speeds

    SECTION 4 - MACHINE OPERATION MACHINE FUNCTION SPEEDS 4.12 SKYGUARD OPERATION SkyGuard provides enhanced control panel protection. When the The Function Speed Control affects the speed of boom functions SkyGuard sensor is activated, functions in use at the time of actu- Lower Lift, Telescope, and Rotate.

  • Page 63: Skyguard

    SECTION 4 - MACHINE OPERATION SkyGuard Reattach magnetic end of cable to bracket if it becomes discon- nected. Approximately 50 lb (222 Nm) of force is applied to yellow bar. SkyGuard - SkyEye SkyGuard - SkyLine Operator passes through path of sensor beam. Cable is pressed, breaking the magnetic connection between the cable and right bracket.

  • Page 64: Skyguard Function Table

    SECTION 4 - MACHINE OPERATION SkyGuard Function Table Tower Boom Drive Drive Tower Boom Boom Boom Basket Basket Steer Swing Lift Lift Jib Lift Forward Reverse Lift Up Lift Up Tele Out Tele In Swing Level Rotate Down Down R * / C ** R = Indicates Reversal is Activated C = Indicates Cutout is Activated * DOS (Drive Orientation System) Enabled...

  • Page 65: 4.13 Boom Synchronizing Procedure

    SECTION 4 - MACHINE OPERATION 4.13 BOOM SYNCHRONIZING PROCEDURE 4.14 SHUT DOWN AND PARK NOTE: If the Lower Boom assembly does not fully lower: NOTE: When parking battery powered units overnight, batteries should be charged in accordance with instructions in Section 2 to Remove all personnel from the platform.

  • Page 66: Lifting Chart

    SECTION 4 - MACHINE OPERATION MODEL “A” Dimension Gross Weight Steer Axle To Standard Machine Center of Gravity E450AJ 46 Inches (1168 mm) 14,300 lb (6486 kg) LIFT HERE C L ROTATION "A " Figure 4-5. Lifting Chart 4-16 31215012...

  • Page 67: Machine Lifting And Tie Down

    SECTION 4 - MACHINE OPERATION 4.13 MACHINE LIFTING AND TIE DOWN Secure the chassis using straps or chains of adequate strength. See Figure 4-5. Ensure the platform is lowered so the wear pad on the bot- Lifting tom rests on the surface of the transportation vehicle. Secure through the tie downs on the boom using straps or Refer to the Serial Number Plate, refer to the Specifications chains of adequate strength.
  • Page 68 SECTION 4 - MACHINE OPERATION O AC 02330 86 84 Figure 4-6. Decal Installation - Sheet 1 of 6 4-18 31215012...
  • Page 69 SECTION 4 - MACHINE OPERATION Four Foot Platform Five Foot Platform O AC 02340 Figure 4-7. Decal Installation - Sheet 2 of 6 31215012 4-19...
  • Page 70 SECTION 4 - MACHINE OPERATION O AC 02350 G B O NLY Figure 4-8. Decal Installation - Sheet 3 of 6 4-20 31215012...
  • Page 71 SECTION 4 - MACHINE OPERATION D UAL LANG UAG E O AC 02360 Figure 4-9. Decal Installation - Sheet 4 of 6 31215012 4-21...
  • Page 72 SECTION 4 - MACHINE OPERATION OAC02371 Figure 4-10. Decal Installation - Sheet 5 of 6 4-22 31215012...
  • Page 73 SECTION 4 - MACHINE OPERATION O AC 02380 Figure 4-11. Decal Installation - Sheet 6 of 6 31215012 4-23...

  • Page 74: E450Aj Decal Legend

    SECTION 4 - MACHINE OPERATION Table 4-1. E450AJ Decal Legend Eng/ Eng/ Chinese Spa/ Item # ANSI Japanese Korean Lat. Spanish French /Eng Portuguese 1001249184-B 1001178378-H 1001249187-B 1001254178-A 1001190003-G 1001249189-B 1001249186-B 1001254189-A 1001248655-B 1703805 1703938 1703939 1703935 1703936 1703937 1703940...
  • Page 75 SECTION 4 - MACHINE OPERATION Table 4-1. E450AJ Decal Legend Eng/ Eng/ Chinese Spa/ Item # ANSI Japanese Korean Lat. Spanish French /Eng Portuguese 1001249184-B 1001178378-H 1001249187-B 1001254178-A 1001190003-G 1001249189-B 1001249186-B 1001254189-A 1001248655-B 1702868 1704001 1704000 1704002 1001193949 1001193949 1001193949...
  • Page 76 SECTION 4 - MACHINE OPERATION Table 4-1. E450AJ Decal Legend Eng/ Eng/ Chinese Spa/ Item # ANSI Japanese Korean Lat. Spanish French /Eng Portuguese 1001249184-B 1001178378-H 1001249187-B 1001254178-A 1001190003-G 1001249189-B 1001249186-B 1001254189-A 1001248655-B 1704445 1704445 1704445 1704445 1704445 1704445 1704445...

  • Page 77: Section 5 - Emergency Procedures

    BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE OPERATING COR- RECTLY. JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is EMERGENCY OPERATION evident, the factory should be contacted by telephone and pro- vided with all necessary details.

  • Page 78: Platform Or Boom Caught Overhead

    SECTION 5 - EMERGENCY PROCEDURES Platform or Boom Caught Overhead EMERGENCY TOWING PROCEDURES If the platform or boom becomes jammed or snagged in over- Towing this machine is prohibited, unless properly equipped. head structures or equipment, do the following: However, provisions for moving the machine, in case of a mal- function or power failure, have been incorporated.

  • Page 79: Manual Descent System

    NOTE: If the MSSO functionality is used, a fault code is set in the JLG Turn manual descent knob counterclockwise and lower the Control System which must be reset by a qualified JLG Service Upper (or main) Boom by pumping the handle until it is Technician.
  • Page 80 SECTION 5 - EMERGENCY PROCEDURES 31215012...

  • Page 81: Section 6 - Accessories

    SECTION 6 - ACCESSORIES SECTION 6. ACCESSORIES Table 6-1. Available Accessories Market Accessory ANSI ANSI Japan China (USA Only) Soft Touch        Fall Arrest Platform (36x60)   Fall Arrest Platform (36x72)   ...

  • Page 82: Soft Touch

    SECTION 6 - ACCESSORIES Table 6-2. Options/Accessories Relationship Table COMPATIBLE WITH ACCESSORY REQUIRED ITEM INCOMPATIBLE WITH INTERCHANGABLE WITH (Note 2) (Note 1) Pipe Racks SkySense, Soft Touch SkySense Pipe Racks, Soft Touch Soft Touch Pipe Racks, SkySense Note 1: Any non-"Sky" accessory not listed under "INCOMPATIBLE WITH" is assumed to be compatible. Note 2: Can be used on same unit but not simultaneously.
  • Page 83 SECTION 6 - ACCESSORIES NOTE: Platform shown in phantom for clarity. Figure 6-1. Soft Touch 31215012...

  • Page 84: Fall Arrest Platform

    FALL ARREST PLATFORM PIPE RACKS NOTE: Refer to JLG External Fall Arrest System manual (P/N-3128935) for more detailed information. The external fall arrest system is designed to provide a lanyard attach point while allowing the operator to access areas outside the platform.

  • Page 85: Safety Precautions

    SECTION 6 - ACCESSORIES Safety Precautions Preparation and Inspection • Ensure racks are secured to the platform rails. • Replace torn or frayed tie-down straps. REDUCE PLATFORM CAPACITY BY 100 LB (45.5 KG) WHEN INSTALLED. Operation To prepare racks for loading, remove locking pins, rotate WEIGHT IN RACKS PLUS WEIGHT IN PLATFORM MUST NOT EXCEED RATED CAPACITY.

  • Page 86: Skysense

    SECTION 6 - ACCESSORIES SKYSENSE Preparation and Inspection Pre-Operation Inspection: Inspect each of the SkySense tubes for dents, cracks, or other SKYSENSE IS NOT INTENDED TO REPLACE OR REDUCE THE NEED FOR THE OPERATOR damage. TO BE AWARE OF THE ENVIRONMENT AROUND THE MACHINE. HAZARDS THAT WILL Inspect each SkySense sensor for any damage to the hous- CAUSE SERIOUS INJURY OR DEATH MAY NOT BE PREVENTED OR REDUCED BY SKY- SENSE.

  • Page 87: Operation

    SECTION 6 - ACCESSORIES Operation Ensure the area below the platform is clear of obstructions and lower the platform. The machine should slow down, SkySense slows a machine’s function to creep speed when it is a (SkySense Status LED will blink yellow with increasing fre- certain distance away from an object, known as the "warning quency) and stop, (SkySense Status LED will be illuminated zone."...

  • Page 88: Skysense Platform Panel Indicators

    SECTION 6 - ACCESSORIES NOTE: During active DOS (Drive Orientation System), SkySense is active when driving in both forward and reverse directions. There are two LED indicators on the platform control box that sig- nal SkySense activity. • No LED: Normal operation. •...

  • Page 89: Skysense Alarm

    SECTION 6 - ACCESSORIES SkySense Alarm Override Button Activation of SkySense is signaled by an audible alarm and the The yellow override button allows operators to bypass normal LEDs on the platform console that indicate SkySense activity SkySense operation in order to move closer to an object in the when reaching the warning or stop zones.

  • Page 90: Skysense Coverage Areas

    SECTION 6 - ACCESSORIES SkySense Coverage Areas Level 2 (3 - Bar) Level 1 (2 - Bar) NOTE: Sensor Cones shown are approximations for reference only. 6-10 31215012...

  • Page 91: Section 7 - General Specifications & Operator Maintenance

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE SECTION 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE INTRODUCTION OPERATING SPECIFICATIONS This section of the manual provides additional necessary infor- Table 7-1. Operating Specifications mation to the operator for proper operation and maintenance of this machine.

  • Page 92: Capacities

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Tires Table 7-1. Operating Specifications System Voltage 48 volts Table 7-3. Tire Specifications Battery Life per Charge 7 hours continuous Size IN240/55-17.5 26x7x20 Battery Recharge Time 17 hours from full discharge Load Range Gross Machine Weight ( 15,100 lb (6804 kg) Platform Empty...

  • Page 93: Dimensional Data

    Track Width 5 ft. 0 in. (1.51 m) Aside from JLG recommendations, it is not advisable to mix oils Tail Swing (Any Position) of different brands or types, as they may not contain the same required additives or be of comparable viscosities. If use of Ground Clearance 8 in.
  • Page 94 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Fluid Properties Base Classifications Description Shell Tellus S2 VX15 - Recommended Mobil DTE 10 Excel 15 - Optional Shell Naturelle HF-E32 - Recommended Mobil EAL Envirosyn H32 - Optional * Readily biodegradable classification indicates one of the following: CO2 Conversion >...

  • Page 95: Critical Stability Weights

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Critical Stability Weights the end of the upper boom, mid boom, and lower boom at the left rear of the booms. Table 7-6. Critical Stability Weights Component Counterweight 3850 1746 Tire & Wheel (foam-filled) Platform (4ft [1.2 m]) Platform (5 ft [1.5 m]) Battery (each)
  • Page 96 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 31215012...

  • Page 97: Maintenance And Lubrication

    Mil-Spec Mil-L-2105. Comments - Remote Access (Optional) Hydraulic Oil. API Service Classification GL-3 Open Gear Lube - Tribol Molub-Alloy 936 Open Gear Compound. (JLG Part No. 3020027) Bearing Grease (JLG Part No. 3020029) Mobilith SHA 460. Synthetic Lithium Lubricant, Gredag 741 Grease. (JLG Part No. 3020022) Engine (crankcase) Oil.
  • Page 98 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Swing Bearing/Worm Gear Teeth DO NOT OVERGREASE BEARINGS. OVERGREASING BEARINGS WILL RESULT IN BLOW- ING OUTER SEAL IN HOUSING. Lube Point(s) - Grease Fittings Capacity - Spray On Lube - OG or Mobiltac375NC Interval - A/R Comments - If necessary install grease fittings into worm gear housing and grease bearings.
  • Page 99 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Tank Lube Point(s) - Fill Cap Capacity - 4 Gal. (15.1 L) Lube - HO Interval - Check Level daily; Change every 2 years or 1200 hours of operation. Comments - On new machines, those recently overhauled, or after changing hydraulic oil, operate all systems a minimum of two complete cycles and recheck oil level in reservoir.
  • Page 100 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Return Filter Interval - Change after first 50 hrs. and every 6 months or 300 hrs. thereafter. Comments - Under certain conditions, it may be necessary to replace the hydraulic filter on a more frequent basis. A com- mon symptom of a dirty filter is sluggishness experienced in hydraulic functions.
  • Page 101 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Wheel Drive Hub Wheel Bearings Lube Point(s) - Level/Fill Plug Lube Point(s) - Repack Capacity - 17 oz. (1/2 Full) Capacity - A/R Lube - EPGL Lube - MPG Interval - Check level every 3 months or 150 hrs of operation; Interval - Every 2 years or 1200 hours of operation change every 2 years or 1200 hours of operation Spindles/Bushing...
  • Page 102 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Engine Lube Point(s) - Fill Cap Capacity - Refer to Engine Manual Lube - EO Interval - 3 Months or 150 hours of operation Comments - Check level daily/Change in accordance with engine manual.

  • Page 103: Battery Maintenance And Charging

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE BATTERY MAINTENANCE AND CHARGING (e.g. baking soda and water or ammonia) and wire brush. Replace cables and/or cable clamp bolts as required. Battery Maintenance, Quarterly Clean battery post with wire brush then re-connect cable to post.

  • Page 104: Tires & Wheels

    Tire Replacement Tire Damage JLG recommends a replacement tire be the same size, ply and brand as originally installed on the machine. Please refer to the JLG Parts Manual for the part number of the approved tires for a particular For polyurethane foam filled tires, JLG Industries, Inc.

  • Page 105: Wheel Replacement

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Wheel Replacement Start all nuts by hand to prevent cross threading. DO NOT use a lubricant on threads or nuts. The rims installed on each product model have been designed for Tighten nuts in the following sequence: stability requirements which consist of track width, tire pressure, and load capacity.

  • Page 106: Supplemental Information

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-8. Wheel Torque Chart TORQUE SEQUENCE 1st Stage 2nd Stage 3rd Stage 40 ft. lbs. 100 ft. lbs. 170 ft. lbs. (55 Nm) (130 Nm) (255 Nm) Wheel nuts should be torqued after first 50 hours of operation and after each wheel removal.
  • Page 107 • EN 280:2013+ A1:2015 Polaris avenue 63, • EN ISO 12100:2010 2132 JH Hoofddorp The Netherlands JLG Industries Inc. hereby declares that the above mentioned machine conforms with the requirements of: Contact / Position: • 2006/42/EC - Machinery Directive Director of Engineering •...
  • Page 108 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 7-18 31215012...
  • Page 110 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations www.jlg.com...

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