JLG E400An Operation & Safety Manual
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JLG E400An Operation & Safety Manual

JLG E400An Operation & Safety Manual

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Operation & Safety
Manual
Original Instructions -
Keep this manual with the machine at all times.
Model
E400An, E400AJPn
PVC 2207
31220353
December 19, 2023 - Rev C
Copyright ©
ANSI
AS/NZS MOL70

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Summary of Contents for JLG E400An

  • Page 1 Operation & Safety Manual Original Instructions - Keep this manual with the machine at all times. Model E400An, E400AJPn PVC 2207 31220353 December 19, 2023 - Rev C Copyright © ANSI AS/NZS MOL70...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other re- productive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.

  • Page 3: Foreword

    Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 It may also alert against unsafe practices. This decal will have a yellow background. NOTICE Indicates information or a company policy that relates directly or indirectly to the safety of personnel or protection of property. 31220353 E400An, E400AJPn...
  • Page 5 NOTICE JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.
  • Page 6 Questions Regarding Product Modifications Contact: Product Safety and Reliability Department JLG Industries, Inc. 13224 Fountainhead Plaza Hagerstown, MD 21742 or Visit www.jlg.com to find your local JLG office. In USA: Toll Free: 877-JLG-SAFE (877-554-7233) Outside USA: Phone: 240-420-2661 Fax: 301-745-3713 E-mail: ProductSafety@JLG.com...

  • Page 7: Revision Log

    REVISION LOG Description Date Revision July 5, 2022 Original Issue May 1, 2023 Revision December 19, 2023 Revision Other Publications Available Publication Publication Number 31220354 Service & Maintenance Manual 31220355 Illustrated Parts Manual E400An, E400AJPn 31220353...
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  • Page 9: Table Of Contents

    MACHINE CONTROLS AND INDICATORS........35 General................35 Controls and Indicators ............36 Ground Control Station............36 Platform Control Station ............. 39 Platform Control Indicator Panel .......... 42 Battery Charger..............45 SECTION 4 MACHINE OPERATION..............47 General................47 E400An, E400AJPn 31220353...
  • Page 10 Machine Safety System Override (MSSO) (If Equipped) .... 74 SECTION 6 ACCESSORIES.................. 75 Available Accessories and Relationship Table ......75 Pipe Racks................. 77 Platform Mesh to Mid or Top Rail ......... 79 Platform Work Lights ............80 Platform Work Surface ............81 31220353 E400An, E400AJPn...
  • Page 11 Operator Maintenance and Lubrication Diagram ....89 Operator Maintenance and Lubrication ......... 89 Battery Maintenance and Charging........96 Tires and Wheels..............98 Supplemental Information Only Applicable to CE/UKCA Machines ................ 100 EC Declaration of Conformity..........101 7.10 UKCA Declaration of Conformity ........102 E400An, E400AJPn 31220353...
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  • Page 13: Safety Precautions

    Read, understand, and study the Operation and Safety Manual in its entirety before operating the machine. For clarification, questions, or additional information regarding any portions of this manual, contact JLG Industries, Inc. • Only personnel who have received proper training regarding the inspection, application and operation of MEWPs (including recognizing and avoiding hazards associated with their operation) shall be authorized to operate a MEWP.

  • Page 14: Workplace Inspection

    • Check the work area for hazardous locations. Do not operate the machine in hazardous environments unless approved for that purpose by JLG. • Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load decals located on the chassis adjacent to each wheel.

  • Page 15: Operation

    Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform, except in an emergency. • Do not carry materials directly on platform railing unless approved by JLG. • When two or more persons are in the platform, the operator shall be responsible for all machine operations.

  • Page 16: Trip And Fall Hazards

    Ensure that the platform assembly is fully lowered. Face the platform when entering or leaving the platform. Always maintain “three point contact” with the machine, using two hands and one foot or two feet and one hand at all times during entry and exit. 31220353 E400An, E400AJPn...

  • Page 17: Electrocution Hazards

    10 (3) 0 to 50 KV 15 (5) Over 50K V to 200 KV 20 (6) Over 200 KV to 350 KV 25 (8) Over 350 KV to 500 KV 35 (11) Over 500 KV to 750 KV E400An, E400AJPn 31220353...

  • Page 18: Tipping Hazards

    The user must be familiar with the operating surface before driving. Do not exceed the allowable side slope and grade while driving. • Do not elevate platform or drive with platform elevated while on or near a sloping, uneven, or soft surface. 31220353 E400An, E400AJPn...
  • Page 19 • Never exceed the maximum platform capacity as specified on the platform. Keep all loads within the confines of the platform, unless authorized by JLG. • Keep the chassis of the machine a minimum of 2 ft (0.6m) from holes, bumps, drop- offs, obstructions, debris, concealed holes, and other potential hazards at the ground level.

  • Page 20: Crushing And Collision Hazards

    Use the boom functions, not the drive function, to position the platform close to obstacles. • Always post a lookout when driving in areas where vision is obstructed. • Keep non-operating personnel at least 6 ft (1.8 m) away from machine during all operations. 31220353 E400An, E400AJPn...

  • Page 21: Towing, Lifting, And Hauling

    1.5.1 Maintenance Hazards • Shut off power to all controls and ensure that all moving parts are secured from inadvertent motion prior to performing any adjustments or repairs. E400An, E400AJPn 31220353...
  • Page 22 Wear gloves to help protect hands from spraying fluid. • Use only replacement parts or components that are approved by JLG. To be considered approved, replacement parts or components must be identical or equivalent to original parts or components.

  • Page 23: Battery Hazards

    Immediately rinse any contacted area with clean water and seek medical attention. • Charge batteries only in a well ventilated area. • Avoid overfilling the battery fluid level. Add distilled water to batteries only after the batteries are fully charged. E400An, E400AJPn 31220353...
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  • Page 25: User Responsibilities, Machine Preparation, And Inspection

    2.1.3 Operator Responsibility The operator must be instructed that they have the responsibility and authority to shut down the machine in case of a malfunction or other unsafe condition of either the machine or the job site. E400An, E400AJPn 31220353...

  • Page 26: Machine Familiarization

    6. Accessories and optional equipment. PREPARATION, INSPECTION, AND MAINTENANCE The following table covers machine inspections and maintenance required by JLG Industries, Inc. Consult local regulations for further requirements for MEWPs. The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environment, if the machine is used with increased frequency, or if the machine is used in a severe manner.
  • Page 27 Owner, Dealer, or Qualified JLG Service & Mainte- nance Manual and tion (See Note) lease, or rental User Mechanic delivery applicable JLG in- spection form Frequent Inspection In service for 3 Owner, Dealer, or Qualified JLG Service & Mainte- (See Note) User...

  • Page 28: Machine Components

    Manual Service & Mainte- nance Manual Note: Inspection forms are available from JLG. Use the Service & Maintenance Manual to perform inspections. NOTICE JLG Industries, Inc. recognizes a factory trained service technician as a person who has successfully completed the JLG Service Training School for the specified JLG product model.

  • Page 29: Pre-Start Inspection

    7. Hydraulic Oil — Check the hydraulic oil level. Ensure hydraulic oil is added as required. 8. Accessories/Attachments — Refer to the Accessories section in this manual or accessory installed upon the machine for specific inspection, operation, and maintenance instructions. E400An, E400AJPn 31220353...

  • Page 30: Walk-Around Inspection

    WALK-AROUND INSPECTION Begin the Walk-Around Inspection at Item 1, as noted on the diagram. Continue to the right (counterclockwise viewed from top) checking each item in sequence for the conditions listed in the Walk-Around Inspection Checklist. 31220353 E400An, E400AJPn...
  • Page 31 14. Tie Rod Ends and Steering Spindles - See Inspection Note. 15. Counterweight - See Inspection Note. 16. Battery Charger - See Inspection Note. 17. Ground Control Console - Switches and levers return to neutral when activated and released, decals/placards secure and legible, control markings legible. E400An, E400AJPn 31220353...

  • Page 32: Function Check

    3. With the platform in the stowed position: a. Drive the machine on a grade, not to exceed the rated gradeability, and stop to ensure the brakes hold. b. Check that the tilt indicator is illuminated to ensure proper operation. 31220353 E400An, E400AJPn...
  • Page 33 5. With the machine positioned on a smooth, firm surface within the limits of the maximum operating slope, elevate the boom 3 degrees or greater above horizontal. Select high speed drive mode. Carefully attempt to drive and ensure the drive speed is reduced. E400An, E400AJPn 31220353...

  • Page 34: Skyguard® Function Test

    Note: On machines equipped with SkyLine, reattach the rod to the right bracket. If SkyGuard remains activated after function reversal or cutout, press and hold the SkyGuard Override Switch to allow normal use of machine functions until the sensor is disengaged. 31220353 E400An, E400AJPn...

  • Page 35: Machine Controls And Indicators

    Machine Controls and Indicators GENERAL NOTICE The manufacturer has no direct control over machine application and operation. The user and operator are responsible for conforming with good safety practices. This section provides the necessary information needed to understand control functions. E400An, E400AJPn 31220353...

  • Page 36: Controls And Indicators

    4. Battery Charger Status 5. Telescope 6. Machine Safety System Override (MSSO) (If Equipped) 7. Swing 8. Power/Emergency Stop 9. Platform/Ground Select 10. Lower/Mid Lift 11. Upper Boom Lift 12. Jib 13. Jib Swing 14. Platform Leveling 15. Rotate OAC04090 31220353 E400An, E400AJPn...
  • Page 37 Red indicates charger fault or abnormal battery condition. Display Gauge Registers engine hours, fuel level (if applicable), and Diagnostic Trouble Codes (DTCs) from the JLG Control System and the engine control system. The Jib control switch provides raising and lowering of the jib.
  • Page 38 Rotate A three position Rotate control switch permits rotation of the platform. Swing The Swing control switch provides 350 degrees non-continuous turntable rotation. System Distress Indicator The system distress indicator lights to signify an electrical system fault. 31220353 E400An, E400AJPn...

  • Page 39: Platform Control Station

    8. Jib 3.4.1 Platform Control Station Functions WARNING To avoid serious injury, do not operate machine if any control levers or toggle switches controlling platform movement do not return to the off or neutral position when released. E400An, E400AJPn 31220353...
  • Page 40 A push-type Horn switch supplies electrical power to an audible warning device when pressed. Lower Boom Lift Provides for raising and lowering of Lower and Mid Boom. Jib Lift (If Equipped) Provides for raising and lowering of the jib. 31220353 E400An, E400AJPn...
  • Page 41 Within about 2 seconds of pulling the switch out, the machine will perform a diagnostic check of the various electrical circuits, and if everything is OK, the platform alarm will beep once. During this time the lights on the indicator panel will also blink once as a bulb check. E400An, E400AJPn 31220353...

  • Page 42: Platform Control Indicator Panel

    PLATFORM CONTROL INDICATOR PANEL 100% BM000336A 1. Battery Charge Level 5. Creep Speed 2. System Distress 6. Footswitch Enable 3. Drive Orientation 7. Platform Overload 4. Tilt Alarm / Warning 8. Capacity Zone Indicator 31220353 E400An, E400AJPn...
  • Page 43 (shorter boom lengths and higher boom angles). Creep Speed When the Function Speed Control is turned to the creep position, the indicator acts as a reminder that all functions are set to the slowest speed. E400An, E400AJPn 31220353...
  • Page 44 Indicates the platform has been overloaded. System Distress The light indicates that the JLG Control System has detected an abnormal condition and a Diagnostic Trouble Code has been set in the system memory. Refer to the Service Manual for instructions concerning the trouble codes and trouble code retrieval.

  • Page 45: Battery Charger

    External Error Condition Caution: Amber LED flashing 2. LED Indicator on Ground Control Station • Full Charge (100%): LED is green • Charge Cycle in Process: LED is amber • Abnormal Battery Condition/Charger Fault: LED is red E400An, E400AJPn 31220353...
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  • Page 47: Machine Operation

    2. Load is within manufacturer’s rated capacity. 3. All machine systems are functioning properly. 4. Machine is as originally equipped from JLG. 4.2.2 Platform Load Sensing System (LSS) The Platform Load Sensing System (LSS) measures platform load from a sensor in the platform support.
  • Page 48 3. Upper boom fully elevated and retracted. 4. Platform rotated 90°. Machine will tip over in this direction if over- loaded or operated beyond the limits of the maximum operating slope. BM000523A Figure 4. Position of Least Backward Stability 31220353 E400An, E400AJPn...

  • Page 49: Motor Operation

    Footswitch must be depressed prior to activating any function, otherwise function will not operate. The motor becomes activated and operates the desired function when the Emergency Stop switch is pulled out (on), the Platform/ Ground select switch is in the appropriate position and the Footswitch is depressed. E400An, E400AJPn 31220353...

  • Page 50: Traveling (Driving)

    Use extreme caution when driving in reverse and at all times when the platform is elevated. Before driving, locate the black/white orientation arrows on both the chassis and the platform controls. Move the drive controls in a direction matching the directional arrows for the intended direction of travel. 31220353 E400An, E400AJPn...

  • Page 51: Traveling Forward And Reverse

    Traveling is limited by two factors: 1. Gradeability, which is the percent of grade of the incline the machine can climb. 2. Side slope, which is the angle of the slope the machine can be driven across. E400An, E400AJPn 31220353...

  • Page 52: Traveling On A Grade

    Figure 5. Traveling on a Grade NOTICE If the boom is over the front (steer) axle, direction of steer and drive movement will be opposite from the movement of the controls. Figure 6. Grade and Side Slope 31220353 E400An, E400AJPn...

  • Page 53: Steering

    Incorrect use could cause the load/occupant to shift or fall. Failure to do so could result in death or serious injury. 4.8.4 Platform Rotation To rotate the platform to the left or right, use the Platform Rotate control switch to select the direction and hold until desired position is reached. E400An, E400AJPn 31220353...
  • Page 54 Left and held until desired position is reached. 2. Depress footswitch. To rotate Jib and platform to the right, Jib Swing control switch is positioned to the Right and held until desired position is reached. 31220353 E400An, E400AJPn...

  • Page 55: Boom

    4.9.2 Raising and Lowering the Lower and Mid Boom To raise or lower the Lower and Mid Boom, with footswitch activated, position Lower Boom Lift switch to UP or DOWN as desired. E400An, E400AJPn 31220353...

  • Page 56: Raising And Lowering The Upper Boom

    It will operate again until voltage drops to 42 VDC. • The machine will operate down to 36 VDC. • The inverter will shut down if the high temperature light indicated overheating. It will automatically turn back on when cooled. 31220353 E400An, E400AJPn...

  • Page 57: Function Speed Control

    Creep Mode puts the functions listed above, as well as the Drive/Steer and Main Lift/Swing functions into the slowest speed setting. 4.13 USB CHARGING PORT The machine is equipped with a USB charging port for the operator. E400An, E400AJPn 31220353...

  • Page 58: Machine Safety System Override (Msso) (If Equipped)

    Consult the following illustrations to determine which type of SkyGuard the machine has and how it is activated. Regardless of type, SkyGuard function according to the SkyGuard Function Table does not change. 4.15.1 SkyGuard OAC00110 Approximately 50 lb (222 Nm) of force is applied to yellow bar. 31220353 E400An, E400AJPn...

  • Page 59: Skyguard - Skyline

    Machine Operation 4.15.2 SkyGuard - SkyLine OAC03970 Rod is pressed, breaking the connection between the rod and right bracket. 4.15.3 SkyGuard - SkyEye OAC00140 Operator passes through path of sensor beam. E400An, E400AJPn 31220353...
  • Page 60 Machine Operation 31220353 E400An, E400AJPn...

  • Page 61: Boom Synchronizing Procedure

    3. Shut down Emergency Stop at Platform Controls. 4. Shut down Emergency Stop at Ground Controls. Position Platform/Ground Select switch to center Off. 5. If necessary, cover Platform Controls to protect instruction placards, warning decals and operating controls from hostile environment. E400An, E400AJPn 31220353...

  • Page 62: Lifting And Tie Down

    4.18 LIFTING AND TIE DOWN 4.18.1 Lifting 1. Refer to the Machine Serial Number Plate, call JLG Industries, or weigh the individual unit to find out the Gross Vehicle Weight. 2. Place the boom in the stowed position. 3. Remove all loose items from the machine.

  • Page 63: Lifting Diagram

    Machine Operation Note: Secure through the tie downs on the boom using straps or chains of adequate strength. OAC014470 4.19 LIFTING DIAGRAM E400An, E400AJPn 31220353...

  • Page 64: Safety Decal Images

    Machine Operation 4.20 SAFETY DECAL IMAGES Figure 7. Decal Installation - Sheet 1 of 6 Figure 8. Decal Installation - Sheet 2 of 6 Figure 9. Decal Installation - Sheet 3 of 6 31220353 E400An, E400AJPn...
  • Page 65 Machine Operation Figure 10. Decal Installation - Sheet 4 of 6 Figure 11. Decal Installation - Sheet 5 of 6 E400An, E400AJPn 31220353...

  • Page 66: Safety Decal Legend

    Machine Operation Figure 12. Decal Installation - Sheet 6 of 6 4.21 SAFETY DECAL LEGEND 31220353 E400An, E400AJPn...
  • Page 67 Machine Operation E400An, E400AJPn 31220353...
  • Page 68 Machine Operation 31220353 E400An, E400AJPn...
  • Page 69 Machine Operation E400An, E400AJPn 31220353...
  • Page 70 This Page is intentionally left blank...

  • Page 71: Emergency Procedures

    This section explains the steps to be taken in case of an emergency situation during operation. INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted by telephone and provided with all necessary details.

  • Page 72: Emergency Operation

    The following procedures are to be used ONLY for emergency movement to a suitable maintenance area. 1. Chock wheels securely. 2. Disengage drive hubs by reversing disconnect caps. 31220353 E400An, E400AJPn...

  • Page 73: Manual Descent System

    To operate the manual swing override, proceed as follows: 1. Using a 7/8 inch socket and ratchet wrench, locate nut on swing worm gear on left side of machine. 2. Install wrench on nut and ratchet in the direction desired. E400An, E400AJPn 31220353...

  • Page 74: Machine Safety System Override (Msso) (If Equipped)

    Note: If the MSSO functionality is used, a fault indicator is set with a fault code in the JLG Control System which must be reset by a qualified JLG Service Technician. Note: No functional checks of the MSSO system are necessary. The JLG Control System will set a Diagnostic Trouble Code if the control switch is faulty.

  • Page 75: Accessories

    (30” x 60”) Platform Mesh to Top Rail √ √ √ (30” x 48”) (30” x 60”) Platform Work √ √ √ √ √ √ √ Lights Platform Work √ √ √ √ √ √ √ √ Surface E400An, E400AJPn 31220353...
  • Page 76 Accessories 31220353 E400An, E400AJPn...

  • Page 77: Pipe Racks

    This accessory consists of two racks with adjustable straps to secure the load in place. 6.2.1 Capacity Specifications (Australia Only) Max. Platform Capacity Max. Capacity in Racks (With Max. Weight in Racks) 80 kg 184 kg E400An, E400AJPn 31220353...

  • Page 78: Preparation And Inspection

    2. Loosen and remove tie-down straps. Place material on racks with weight evenly distributed between both racks. 3. Route the tie-down straps at each end across loaded material and tighten. 31220353 E400An, E400AJPn...

  • Page 79: Platform Mesh To Mid Or Top Rail

    Figure 15. Platform Mesh to Top Rail The Platform Mesh to Mid Rail accessory consists of stainless steel mesh attached to the platform mid rail. The Platform Mesh to Top Rail accessory consists of lightweight, aluminum mesh attached to the platform top rail. E400An, E400AJPn 31220353...

  • Page 80: Platform Work Lights

    Accessories PLATFORM WORK LIGHTS OAC04000 Figure 16. Platform Work Lights The Platform Work Lights accessory consists of two 12V lights mounted to the platform railing. 31220353 E400An, E400AJPn...

  • Page 81: Platform Work Surface

    Accessories PLATFORM WORK SURFACE BM000276A Figure 17. Platform Work Surface The platform work surface option consists of a corner tray bolted onto the top and mid rails of the platform. E400An, E400AJPn 31220353...
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  • Page 83: General Specifications And Operator Maintenance

    10 ft, 4 in (3.15 m) Turning Radius (Inside) 2 ft, 10 in (0.86 m) Maximum Tire Load 7,500 lb (3402 kg) Ground Bearing Pressure 200 psi (14.1 kg/cm Drive Speed 4.5 mph (7.2 kph) E400AJP 4.2 mph (6.7 kph) E400AJPn E400An, E400AJPn 31220353...

  • Page 84: Dimensional Data

    Up and Over Platform Height 21 ft, 5 in (6.55 m) Horizontal Reach @ Maximum Up and Over 21 ft, 2 in (6.41 m) E400An 22 ft, 5 in (6.83 m) E400AJPn Machine Width 4 ft, 11 in (1.50 m) 31220353 E400An, E400AJPn...

  • Page 85: Torque Specifications

    Torque Value Interval Hours Wheel Lugs 170 ft. lbs. (230 Nm) Swing Bearing (Loctite) 190 ft. lbs. (260 Nm) 50/600* * Check swing bearing bolts for security after first 50 hours of operation and every 600 hours thereafter. E400An, E400AJPn 31220353...

  • Page 86: Hydraulic Oil

    Note: Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities.
  • Page 87 General Specifications and Operator Maintenance E400An, E400AJPn 31220353...

  • Page 88: Critical Stability Weights

    In addition, the serial number is stamped on top of the end of the upper boom, mid boom, and lower boom at the left rear of the booms. Figure 18. Serial Number Locations 31220353 E400An, E400AJPn...

  • Page 89: Operator Maintenance And Lubrication Diagram

    Extreme Pressure Gear Lube (oil) meeting API Service Classification GL-5 orMil-Spec Mil-L-2105. Hydraulic Oil. API Ser vice Classification GL-3 Open Gear Lube - Tribol Molub-Alloy 936 Open Gear Compound. (JLG PartNo. 3020027) Bearing Grease (JLG Part No. 3020029) Mobilith SHA 460.
  • Page 90 1. Swing Bearing Lube Point(s) - 2 Grease Fittings Capacity - A/R Lube - MPG Interval - Every 3 months or 150 hrs of operation Comments - Remote Access (Optional) 31220353 E400An, E400AJPn...
  • Page 91 Note: OG will allow better cycle times than Mobiltac375NC, however Mobil- tac375NC must be used in dusty environments. If the swing function be- comes noisy and/or rough lubricate the bearing teeth. CAUTION Do not overgrease bearings. Overgreasing bearings will result in blowing outer seal in housing. E400An, E400AJPn 31220353...
  • Page 92 Interval - Check Level daily; Change every 2 years or 1200 hours of operation. Comments - On new machines, those recently overhauled, or after changing hydraulic oil, operate all systems a minimum of two complete cycles and recheck oil level in reservoir. 31220353 E400An, E400AJPn...
  • Page 93 5. Wheel Drive Hub Lube Point(s) - Level/Fill Plug Capacity - 17 oz. (1/2 Full) Lube - EPGL Interval - Check level every 3 months or 150 hrs of operation; change every 2 years or 1200 hours of operation E400An, E400AJPn 31220353...
  • Page 94 Interval - Every 2 years or 1200 hours of operation 7. Spindles/Bushing Capacity - A/R Lube - Lithium Lubricant Interval - Every 2 years or 1200 hours of operation Comments - At Spindle/Bushing Replacement; Coat I. D. of bushings prior to installing king pins. 31220353 E400An, E400AJPn...
  • Page 95 General Specifications and Operator Maintenance 8. Engine Lube Point(s) - Fill Cap Capacity - Refer to Engine Manual Lube - EO Interval - 3 Months or 150 hours of operation Comments - Check level daily/Change in accordance with engine manual. E400An, E400AJPn 31220353...

  • Page 96: Battery Maintenance And Charging

    Charge the batteries at available times between use. Flooded lead acid/AGM batteries do not develop a charging memory. • If applicable, be sure the battery fluid covers the battery plates before charging. To avoid overflow, do not top off the fluid level until after charging. 31220353 E400An, E400AJPn...

  • Page 97: Battery Maintenance (Quarterly)

    5. When all cables and terminal posts have been cleaned, ensure all cables are properly positioned and do not get pinched. Close battery compartment cover. 6. Power up machine and verify it functions properly. E400An, E400AJPn 31220353...

  • Page 98: Tires And Wheels

    JLG recommends a replacement tire be the same size, ply and brand as originally installed on the machine. Please refer to the JLG Parts Manual for the part number of the approved tires for a particular machine model. If not using a JLG approved replacement tire, we recommend that replacement tires have the following characteristics: •...
  • Page 99 1. Start all nuts by hand to prevent cross threading. DO NOT use a lubricant on threads or nuts. 2. Tighten nuts in the following sequence: 3. The tightening of the nuts should be done in stages. Following the recommended sequence, tighten nuts per wheel torque chart. E400An, E400AJPn 31220353...

  • Page 100: Supplemental Information Only Applicable To Ce/Ukca Machines

    The vibration total value to which the hand-arm system is subjected does not exceed 2,5 m/s . The highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 0,5 m/s 31220353 E400An, E400AJPn...

  • Page 101: Ec Declaration Of Conformity

    EN 61000-6-2:2005 • EN 60204-1:2018 • EN 280:2013+ A1:2015 • EN ISO 12100:2010 JLG Industries, Inc. hereby declares that the above mentioned machine conforms with the requirements of: • 2006/42/EC — Machinery Directive • 2014/30/EU — EMC Directive • 2014/53/EU — RED Directive (If fitted with optional equipment) Note: This declaration conforms with the requirements of annex II-A of the council di- rective 2006/42/EC.

  • Page 102: Ukca Declaration Of Conformity

    EN 60204-1:2018 • EN 280:2013+ A1:2015 • EN ISO 12100:2010 JLG Industries, Inc. hereby declares that the above mentioned machine conforms with the requirements of: • 2008 No. 1597 - Supply of Machinery (Safety) Regulations 2008 • 2016 No. 1091 - Electromagnetic Compatibility Regulations 20165 •...
  • Page 103 Inspection, Maintenance and Repair Log Serial Number ___________________________________ Date Comments...
  • Page 104 Inspection, Maintenance and Repair Log...
  • Page 106 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...

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