Canon iR C2880 Series Service Manual
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Service Manual
iR C3380/2880 Series
Feb 21 2008

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Summary of Contents for Canon iR C2880 Series

  • Page 1 Service Manual iR C3380/2880 Series Feb 21 2008...
  • Page 3 Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
  • Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer- ence to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
  • Page 7: Table Of Contents

    Contents Contents Chapter 1 Introduction 1.1 System Construction ..........................1- 1 1.1.1 System Configuration Overview (Delivery Accessories) ..................1- 1 1.1.2 System Configuration 1 (Delivery Accessories) ...................... 1- 1 1.1.3 System Configuration 2 (Delivery Accessories) ...................... 1- 2 1.1.4 System Configuration 3 (Delivery Accessories) ...................... 1- 4 1.1.5 System Configuration (Delivery Accessories) ......................
  • Page 8 Contents 1.2.6.4 Others ....................................1- 43 1.2.7 Function List................................1- 44 1.2.7.1 Print speed (image)................................1- 44 1.2.7.2 Print speed (image)................................1- 45 1.2.7.3 Type of paper..................................1- 46 1.2.7.4 Type of paper..................................1- 46 Chapter 2 Installation 2.1 Making Pre-Checks ............................ 2- 1 2.1.1 Selecting the Site of Installation..........................2- 1 2.1.2 Check to Make Before Installation ...........................2- 2 2.1.3 Combination Table of Accessory Installation ......................2- 2...
  • Page 9 Contents 2.11 Installing the Reader Heater ........................2- 23 2.11.1 Checking the Parts .............................. 2- 23 2.11.2 Points to Note About Installation.......................... 2- 23 2.11.3 Turning Off the Machine ............................2- 23 2.11.4 Installation Procedure ............................2- 23 2.12 Installing the Cassette Heater.........................2- 24 2.12.1 Points to Note at Installation ..........................
  • Page 10 Contents 3.1.2 Connections Among Major PCBs ..........................3- 2 3.2 Basic Sequence ............................3- 3 3.2.1 Basic Sequence of Operations at Power-On ......................3- 3 3.2.2 Basic Sequence of Operations for a Print Job (full color) ..................3- 3 3.2.3 Basic Sequence of Operations for a Print Job (mono color)..................3- 4 Chapter 4 Main Controller 4.1 Construction ...............................
  • Page 11 Contents 4.7.9 Boot ROM PCB ..............................4- 20 4.7.9.1 Before Removing the Boot ROM PCB ........................... 4- 20 4.7.9.2 Removing the Boot ROM PCB............................... 4- 20 4.7.10 Image Memory (SDRAM) ............................ 4- 20 4.7.10.1 Before Removing the Image Memory (SDRAM) PCB......................4- 20 4.7.10.2 Removing the Image Memory (SDRAM) PCB ........................
  • Page 12 Contents 5.4.1.4 After Replacing the ADF Reading Glass..........................5- 20 5.4.2 Reader Controller PCB ............................5- 21 5.4.2.1 Before Replacing the Reader Controller PCB........................5- 21 5.4.2.2 Before Removing the Reader Controller PCB ........................5- 21 5.4.2.3 Removing the Reader Controller PCB ........................... 5- 21 5.4.2.4 After Replacing the Reader Controller PCB...........................
  • Page 13 Contents 7.2 Driving and Controlling the High-Voltage System..................7- 10 7.2.1 Overview................................7- 10 7.2.2 Generation of the Primary Charging Bias......................7- 11 7.2.3 Generation of the Developing Bias........................7- 11 7.2.4 Generation of the Primary Transfer Bias ....................... 7- 12 7.2.5 Generation of the Secondary Transfer Bias ......................
  • Page 14 Contents 7.9.6.1 Removing the ITB Unit................................7- 47 7.9.7 Transfer Cleaning Unit ............................7- 48 7.9.7.1 Before Removing the Transfer Cleaner Unit.......................... 7- 48 7.9.7.2 Removing the Transfer Cleaner Unit ............................. 7- 48 7.9.7.3 Points to Note When Replacing the Transfer Cleaner Unit....................7- 49 7.9.8 Secondary Transfer External Roller........................7- 49 7.9.8.1 Removing the Secondary Transfer Outer Roller........................
  • Page 15 Contents 8.9.2 The Number of Circulating Sheets at Duplexing Feeding ..................8- 32 8.9.3 Duplexing Re-Pickup Control ..........................8- 32 8.9.4 Sequence of Image Formation ..........................8- 32 8.9.5 Flow of Paper ............................... 8- 33 8.10 Delivery ..............................8- 38 8.10.1 Delivery Control ..............................8- 38 8.10.2 Delivery to the Main Body Tray..........................
  • Page 16 Contents 8.11.18.1 Before Removing Manual Feed Unit ..........................8- 47 8.11.18.2 Removing Manual Feed Unit.............................. 8- 47 8.11.19 Manual Pickup Roller ............................8- 48 8.11.19.1 Before Removing Manual Feed Pickup Roller ........................8- 48 8.11.19.2 Removing Manual Feed Pickup Roller ..........................8- 48 8.11.20 Manual Feed Separation Pad..........................8- 49 8.11.20.1 Before Removing Manual Feed Separation Pad .......................
  • Page 17 Contents 10.2.2 Timing of Increasing the Count..........................10- 2 10.3 Fans ................................10- 3 10.3.1 Overview................................10- 3 10.3.2 2-Speed Control..............................10- 5 10.3.3 Sequence of Operations ............................10- 5 10.4 Power Supply............................10- 5 10.4.1 Power Supply............................... 10- 5 10.4.1.1 Route of Power Supply Inside the Printer ..........................10- 5 10.4.1.2 Route of Power to the Reader Unit ............................
  • Page 18 Contents 10.5.9.1 Before Detaching the Printer Power Supply PCB ......................10- 25 10.5.9.2 Detaching the Printer Power Supply PCB.......................... 10- 25 10.5.10 All-Night Power Supply PCB ..........................10- 26 10.5.10.1 Before Detaching the All-Night Power Supply PCB ......................10- 26 10.5.10.2 Detaching the All-Night Power Supply PCB ........................10- 26 10.5.11 Leakage Breaker ..............................10- 26 10.5.11.1 Before Removing the Leakage Breaker ...........................
  • Page 19 Contents 10.5.28.2 Removing the Toner Filter..............................10- 35 10.5.29 Fixing Motor ..............................10- 35 10.5.29.1 Before Removing the Fixing Motor........................... 10- 35 10.5.29.2 Removing the Fixing Motor .............................. 10- 35 10.5.30 Fan Shutter Motor ............................10- 35 10.5.30.1 Before Removing the Fan Shutter Motor.......................... 10- 35 10.5.30.2 Removing the Fan Shutter Motor .............................
  • Page 20 Contents 12.1.12 Trouble shoot ..............................12- 6 12.1.13 Error message..............................12- 6 Chapter 13 Maintenance and Inspection 13.1 Periodically Replaced Parts........................13- 1 13.1.1 Overview ................................13- 1 13.1.2 Reader Unit ................................13- 1 13.1.3 Printer Unit ................................13- 1 13.2 Durables and Consumables ........................13- 1 13.2.1 Outline..................................13- 1 13.2.2 Reader Unit ................................13- 1 13.2.3 Printer Unit ................................13- 1...
  • Page 21 Contents 15.2.7 MCYBk Horizontal Stripes (TYPE=10) ........................ 15- 4 15.2.8 64-Gradation (TYPE=12) ............................. 15- 5 15.2.9 Full Color 16-Gradation (TYPE=14)........................15- 5 15.3 Outline of Electrical Components......................15- 6 15.3.1 Clutch/Solenoid..............................15- 6 15.3.1.1 Clutch/Solenoid Table ................................15- 6 15.3.2 Motor..................................15- 7 15.3.2.1 Motor Table ..................................
  • Page 22 Contents 17.3.5 <SORTER> ................................17- 24 17.3.6 <MN-CONT> ..............................17- 28 17.4 ADJUST (Adjustment Mode) ........................ 17- 31 17.4.1 COPIER ................................17- 31 17.4.1.1 COPIER Table ................................... 17- 31 17.4.2 FEEDER................................17- 48 17.4.2.1 FEEDER Table................................... 17- 48 17.4.3 SORTER ................................17- 49 17.4.3.1 SORTER Table .................................. 17- 49 17.5 FUNCTION (Operation/Inspection Mode).....................
  • Page 23 Contents 18.6.2 Points to Note ..............................18- 25 18.6.3 Downloading/Writing the System Software (auto) ..................... 18- 26 18.6.4 Downloading the System Software (Confirmation execution when version is downed the same version) ..18- 26 18.6.5 Downloading the System Software (all overwriting) ..................18- 27 18.6.6 Formatting the HDD............................
  • Page 24 Contents...
  • Page 25: Chapter 1 Introduction

    Chapter 1 Introduction...
  • Page 27 Contents Contents 1.1 System Construction ..............................1-1 1.1.1 System Configuration Overview (Delivery Accessories)......................1-1 1.1.2 System Configuration 1 (Delivery Accessories).......................... 1-1 1.1.3 System Configuration 2 (Delivery Accessories).......................... 1-2 1.1.4 System Configuration 3 (Delivery Accessories).......................... 1-4 1.1.5 System Configuration (Delivery Accessories)..........................1-5 1.1.6 System Configuration (Pickup/Original Processing Accessories)....................
  • Page 28 Contents 1.2.7 Function List ....................................1-44 1.2.7.1 Print speed (image) ....................................... 1-44 1.2.7.2 Print speed (image) ....................................... 1-45 1.2.7.3 Type of paper ........................................ 1-46 1.2.7.4 Type of paper ........................................ 1-46...
  • Page 29: System Construction

    Chapter 1 1.1 System Construction 1.1.1 System Configuration Overview (Delivery Accessories) 0013-5514 iR C3380i / iR C3380 / iR C2880i / iR C2880 The delivery accessories for the machine can be divided into three patterns in accordance with the available functions. - In case a large amount of delivery processing or a several types of delivery processing (e.g., staple, punch) are necessary: system configuration 1 for the delivery accessories.
  • Page 30: System Configuration 2 (Delivery Accessories)

    Chapter 1 The available functions and the accessories needed are shown below. T-1-1 Function Accessory needed - Three-system delivery function Finisher Y1 or Saddle Finisher-Y2 Optional Power Supply-R1 (100V) Buffer - Staple function Path Unit-E2 T-1-2 Function Accessory needed - Saddle function Saddle Finisher-Y2 Optional Power Supply-R1 (100V) Buffer Path Unit-E2...
  • Page 31 Chapter 1 Optional Power Supply-R1 [120V/230V as standard equipments] The available functions and the accessories needed are shown below. T-1-4 Function Accessory needed - Two-system delivery function Copy Tray-J1 T-1-5 Function Accessory needed - Two-system delivery function Finisher-Z1 Optional - Staple function Power Supply-R1 (100V) Copy Tray-J1...
  • Page 32: System Configuration 3 (Delivery Accessories)

    Chapter 1 1.1.4 System Configuration 3 (Delivery Accessories) 0013-8333 iR C3380i / iR C3380 / iR C2880i / iR C2880 The system configuration is shown below. [1a] F-1-3 Inner 2-way Tray-D1 [1a] Installation Procedure - Mounting the Inner 2-way Tray-D1. Copy Tray-J1 Installation Procedure - Refer to this service manual.
  • Page 33: System Configuration (Delivery Accessories)

    Chapter 1 1.1.5 System Configuration (Delivery Accessories) 0018-7126 iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i Option configuration differs depending on models and specifications. [10] [8a] [5a] [7a] [1a] [6a] [3a] F-1-4 Finisher-Y1 [1a] Installation Procedure - Mounting the Finisher-Y1 - Mounting the Buffer Path Unit-E2...
  • Page 34 Chapter 1 The available functions and the accessories needed are shown below. T-1-6 Function Accessory needed Two-system delivery function Copy Tray-J1 T-1-7 Function Accessory needed Three-system delivery function - Inner 2 Way Tray-D1 - Copy Tray-J1 T-1-8 Function Accessory needed - Two-system delivery function - Finisher-Z1 Optional - Staple function...
  • Page 35: System Configuration (Pickup/Original Processing Accessories)

    Chapter 1 1.1.6 System Configuration (Pickup/Original Processing Accessories) 0013-8334 iR C3380i / iR C3380 / iR C2880i / iR C2880 The system configuration is shown below. [10] [10a] [11] [9a] [4a] [8a] [6a] F-1-5 DADF-L1 Installation Procedure - Refer to this service manual. Platen Cover Type-H Original Tray-J1 Installation Procedure...
  • Page 36 Chapter 1 Optional Power Supply-P2 [120V/230V as standard equipments] Installation Procedure (It is needed when mounting the Side Paper Deck-Z1 [4].) - Refer to this service manual. [10] ADF Access Handle-A1 [10a] Installation Procedure - Mounting the ADF Access Handle-A1. [11] Control Key Unit-A2 Installation Procedure...
  • Page 37 Chapter 1 1.1.7 System Configuration (Pickup/Original Processing Accessories) 0018-7100 iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i Option configuration differs depending on models and specifications. [12] [12a] [13] [11] [4a] [10] [8a] [6a] F-1-6 DADF-L1 Installation Procedure - Refer to this service manual.
  • Page 38: Reader Heater System Configuration

    Chapter 1 1.1.8 Reader Heater System Configuration 0013-9676 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i F-1-7 Reader Heater Unit-B1 Installation Procedure - Refer to this service manual Cassette Heater PCB-G1 1.1.9 Cassette Heater System Configuration 1...
  • Page 39: Side Deck Heater System Configuration

    Chapter 1 F-1-9 Cassette Heater Unit-29 attached to the Cassette Feeding Unit Heater Switch PCB-C1 Outlet Unit Cassette Heater Attachment-D2 1.1.11 Side Deck Heater System Configuration 0013-9785 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i F-1-10 Cassette Heater Attachment-D2 Installation Procedure...
  • Page 40: System Configuration (Printing/Transmission Accessories)

    Chapter 1 [10] [11] [12] [13] [14] [15] [20] [16] [19] [17] [18] F-1-11 Color UFRII Printer Kit-Q1(License) Color UFRII/PCL Printer Kit-Q1(License) Color PS Printer Kit-Q1(License) Direct Printing Kit-F1(License) Color Universal Send Kit-H1(License) Universal Send PDF Security Feature Set-A1(License) Universal Send PDF Advanced Feature Set-A1 (EUR)(License) Secure Watermark-A1(License) HDD Date Erase Kit-A1(License) [10]...
  • Page 41 Chapter 1 [10] [11] [12] [13] [14] [15] [16] [17] [18] [26] [27] [19] [25] [24] [20] [21] [22] [23] F-1-12 Color UFR II Printer Kit-Q3 (License) Color UFR II/PCL Printer Kit-Q3 (License) Color PCL Printer Kit-Q3 (License) Color PS Printer Kit-Q3 (License) Direct Printing Kit-F1 (License) Color Universal Send Kit-N1 (License) Universal Send PDF Security Feature Set-A1 (License)
  • Page 42: Functions Of Printing/Transmission Accessories (Eur)

    Chapter 1 1.1.14 Functions of Printing/Transmission Accessories (EUR) 0014-4022 iR C3380i / iR C3380 / iR C2880i / iR C2880 1. Functions of Printing/Transmission Accessories T-1-12 Function Accessory needed Overview UFRII Printing Color UFRII Printer Kit-Q1 PCL Printing Color UFRII/PCL Printer Kit-Q1 LIPS/PS Printing Color UFRII/PCL Printer Kit-Q1 + Color PS Printer Kit-Q1 PDF/TIFF/JPEG direct printing...
  • Page 43: Other Options

    Chapter 1 Function Accessory needed Overview UFR II Printing Color UFR II/PCL Printer Kit-Q3 PCL Printing LIPS/PS Printing Color PS Printer Kit-Q3 PDF/Tiff/JPEG Direct Printing Direct Printing Kit-F1 PS Printing Color PS Printer Kit-Q3 + iR 512MB Expansion RAM-C1 imagePASS-J1 V1.1 *1 + iR 512MB Expansion RAM-C1 Transmission Color Universal Send Kit-N1 Encryption PDF...
  • Page 44 Chapter 1 [26] [15] [16] [25] [14] [24] [17] [13] [18] [23] [12] [19] [22] [10] [11] [21] [20] F-1-14 ADF Reading Glass Retainer Feeder Reader Cover (front) Control Panel Front Right Cover Right Inside Cover Delivery Tray Front Cover Cassette 1 [10] Cassette 2...
  • Page 45: Cross Section

    Chapter 1 1.2.1.2 Cross Section 0013-8324 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i [1] [2] [46] [45] [44] [43] [10] [42] [11] [12] [41]...
  • Page 46: Using The Machine

    Chapter 1 [43] Y Toner Container [44] M Toner Container [45] C Toner Container [46] Bk Toner Container 1.2.2 Using the Machine 1.2.2.1 Turning On the Power Switch 0015-0683 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i The machine is equipped with 2 power switches: main power switch and control panel power switch.
  • Page 47 Chapter 1 F-1-17 1-19...
  • Page 48: User Mode Items

    Chapter 1 1.2.3 User Mode Items 1.2.3.1 Common Settings 0013-9030 iR C3380i / iR C3380 / iR C2880i / iR C2880 * Indicates the default setting. *1 Indicates items that appear only when the appropriate optional equipment is attached. *2 Indicates information that is delivered only if the number of output trays in the host machine and client machines is the same. *3 Indicates items that appear only when the appropriate optional equipment is attached to the Color imageRUNNER C3380/C2880.
  • Page 49 Chapter 1 Item Description Device Information Delivery Item Tray Designation If the Optional Copy Tray-J1 Is Attached: Yes*2 Tray A: Copy*, Mail Box*, Printer, Receive, Fax, Other Tray B: Copy, Mail Box, Printer*, Receive, Fax*, Other* If the Optional Inner 2way Tray-D1 Is Attached: Tray A: Copy*, Mail Box*, Printer, Receive, Fax, Other Tray B: Copy, Mail Box, Printer*, Receive, Fax*, Other* If the Optional Inner 2way Tray-D1 and Copy Tray-J1 Are Attached:...
  • Page 50 Chapter 1 Item Description Device Information Delivery Item Data Compression Ratio for Remote Scans High Ratio, Normal*, Low Ratio Gamma Value for Remote Scans Gamma 1.0, Gamma 1.4, Gamma 1.8*, Gamma 2.2 Limited Functions Mode*1 On, Off* Erase Remaining Toner Error Message Erase Shutdown Mode Press [Start]...
  • Page 51: Common Settings

    Chapter 1 1.2.3.2 Common Settings 0018-6891 iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i * Indicates the default setting. *1 Indicates items that appear only when the appropriate optional equipment is attached. *2 Indicates items that appear only when the appropriate optional equipment is attached to the iR C3580/C3480/C3080/C2550. For the iR C3580i/C3480i/C3080i/ C2380i, these items are displayed by default.
  • Page 52 Chapter 1 Item Description Device Information Delivery Item Tray Designation *1 If the Optional Copy Tray-J1 Is Attached: No*3 Tray A: Copy*, Mail Box*, Printer, Receive, Fax, Other Tray B: Copy, Mail Box, Printer*, Receive*, Fax*, Other* If the Optional Inner 2 Way Tray-D1 Is Attached: Tray A: Copy*, Mail Box*, Printer, Receive, Fax, Other Tray B: Copy, Mail Box, Printer*, Receive*, Fax*, Other* If the Optional Inner 2 Way Tray-D1 and Copy Tray-J1 Are Attached:...
  • Page 53: Timer Settings

    Chapter 1 Item Description Device Information Delivery Item Shutdown Mode Press [Start] Initialize Common Settings Initialize 1.2.3.3 Timer Settings 0013-9067 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i * Indicates the default setting.
  • Page 54: Report Settings

    Chapter 1 Item Description Device Information Delivery Item Creep (Displacement) Correction Adjustment Correction (for each paper type) 0.000" to 0.078" (0.00 mm to 2.00 mm), in 0.002" (0.05 mm) No increments; 0.010" (0.25 mm)* Auto Gradation Adjustment Full Adjust: Automatic after the machine prints and scans three sets of test prints Quick Adjust: Press [Start] Exposure Recalibration Copy/Inbox, Send (B&W), Send (Color): Light, Dark: 1 to 9 levels;...
  • Page 55 Chapter 1 Item Description Device Information Delivery Item System Password Seven digit number maximum System Manager 32 characters maximum E-mail Address 64 characters maximum Contact Information 32 characters maximum Comment 32 characters maximum Dept. ID Management Dept. ID Management On, Off* Register Dept.
  • Page 56 Chapter 1 Item Description Device Information Delivery Item Date & Time Settings Date and Time Setting (12 digit number) Time Zone: GMT -12:00 to GMT +12:00; GMT -05:00* Daylight Saving Time: On*, Off Limit Functions with the Security Key OFF*1 Partial Functions*, All Functions License Registration 24 characters maximum...
  • Page 57: System Settings

    Chapter 1 1.2.3.8 System Settings 0018-6938 iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i * Indicates the default setting. *1 Indicates items that appear only when the appropriate optional equipment is attached. *2 Indicates items that are not delivered as device information. T-1-21 Item Description...
  • Page 58 Chapter 1 Item Description Device Information Delivery Item Register, Edit, Erase Allow PDF Send with Expired Certificates *1 On, Off* Always Add Device Signature to Send PDF *1 On, Off* Device Information Settings Device Name 32 characters maximum Location 32 characters maximum Forwarding Settings Receive Type, E-mail Priority, Edit, Erase, Print List Validate/Invalidate, Register (Registered Forwarding Settings), Forward w/o Conditions...
  • Page 59: Copy Settings

    Chapter 1 Item Description Device Information Delivery Item Daily Activity Report Time: On(00:00 to 23:59), Off* Separate Report Type: On, Off* Initialize All Data/Settings Initialize Use Asterisks to Enter Access No./Passwords On*, Off Secure Watermark Mode *1 Forced Secure Watermark Copy: Do Not Set*, Set Mail Box: Do Not Set*, Set Printer: Do Not Set*, Set...
  • Page 60 Chapter 1 Item Description Device Information Delivery Item Edit Standard Send Settings Scanning Mode: Clr/B&W 200x200 dpi File Format: TIFF/PDF Auto Select Stamp: Off Register Favorites Button Register/Edit, Erase (M1 to M18), Display Comment: On, Off* Display Confirmation for Favorites Button On*, Off Image Level for PDF (Compct)*1 Image Level in Text/Photo or Photo Mode: Data Size Priority, Normal*, Image Priority...
  • Page 61 Chapter 1 *1 Indicates items that appear only when the appropriate optional equipment is attached. *2 Indicates items that appear only when the appropriate optional equipment is attached to the iR C3580/C3480/C3080/C2550. For the iR C3580i/C3480i/C3080i/ C2380i, these items are displayed by default. T-1-24 Item Description...
  • Page 62: Mail Box Settings

    Chapter 1 Item Description Device Information Delivery Item Check Dial Tone Before Sending On*, Off Fax Settings: RX Settings *1 ECM RX On, Off* Fax Settings: Dual Line Options *1 Unit Telephone # 20 digits maximum Unit Name 24 characters maximum Tel Line Type Pulse, Tone* TX Line Selection...
  • Page 63: User Maintenance

    Chapter 1 1.2.4 User Maintenance 1.2.4.1 Cleaning 0013-9655 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i The machine has some components that must be cleaned by the user on a periodical basis (about once a month); advise the user on how to clean such components: 1.
  • Page 64 Chapter 1 F-1-23 4) Clean the 3 rollers [1] with a cloth moistened with water (well-wrung); then, dry wipe them with a soft, dry cloth. F-1-24 5) Clean the clear plastic part [1] on the upper side of the middle cover with a cloth moistened with water (well-wrung); then, dry wipe them with a soft, dry cloth. F-1-25 6) Close the middle cover and the feeder cover.
  • Page 65 Chapter 1 F-1-27 3) Clean the side part of the rubber roller [1] with a cloth moistened with water (well-wrung); then, dry wipe them with a soft, dry cloth. F-1-28 4) Close the feeder. 4. Dustproof Glass 1) Open the front cover [1] of the host machine. F-1-29 2) Take out the cleaning tool [1] from the backside of the front cover.
  • Page 66 Chapter 1 F-1-31 4) Return the cleaning tool to the underside of the front cover, and close the front cover. 1-38...
  • Page 67: Inspection

    Chapter 1 1.2.4.2 Inspection 0013-9705 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i The machine is equipped with a breaker for detection of over-current and leakage current for enhanced safety, and it is important to check and see that the breaker operates properly.
  • Page 68: Safety

    Chapter 1 1.2.5 Safety 1.2.5.1 Laser safety 0013-8886 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i Laser beam radiation may pose a danger to the human body. A laser scanner mounted on the machine is sealed with the protection housing and external cover to prevent the laser beam from leaking to the outside.
  • Page 69: Safety Of Toner

    Chapter 1 F-1-37 1.2.5.4 Safety of Toner 0013-8893 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i 1. About Toner The machine's toner is a non-toxic material made of plastic, iron, and small amounts of dye. Do not throw toner into fire.
  • Page 70 Chapter 1 Development method (color) Dry two components Cassette pickup method Separation retard (guide center) Multifeeder pickup method Separation duplo (guide center) Transfer method belt transfer Transfer method (primary Transfer roller transfer) Transfer method (secondary belt + transfer roller transfer) Separation method Curvature separation + discharger Drum cleaning method...
  • Page 71: Others

    Chapter 1 Warm-up time After Powering ON: iR C3580/C3480/C3080/C2550/C2380 : 30 seconds iR C3580F/C3480F/C3080F/C2550F/C2380F : 38 seconds Returning from the Sleep mode: 15 to 30 seconds Retuning from the Low-Power mode: Approximately 15 seconds First print time 18 sec. (A4, plain paper, black/full color) Toner type monochrome/color: nonmagnetism negative toner Print area...
  • Page 72: Function List

    Chapter 1 Noise Standby 53 dB or less (iR C3580/C3480) 43 dB or less (iR C3080/C2550/C2380) Printing 71.25 dB or less (iR C3580/C3480) 70.0 dB or less (iR C3080) 67.75 dB or less (iR C2550/C2380) Power consumption Maximum 1500 W Standby 110 W Consecutive printing 706.92 W (BK)
  • Page 73 Chapter 1 iR C 2880 Series (It is the same as the iRC3380 series excluding the following. ) Type of paper First/second delivery third delivery Cassette Manual feeding Both sides Cassette Manual feeding Both sides Standard A4, LTR, B5 28/26 18/16 14/13 14/13...
  • Page 74: Type Of Paper

    Chapter 1 First/second delivery Third delivery Type of paper Cassette/Deck Manual feeding Auto both sides Cassette/Deck Manual feeding Auto both sides Heavy paper 1 A4, LTR, B5 14/13 12.5 (106 to 163 g/m2) Transparency A4, LTR 14 to 12.5/5 12.5/5 Example: 35/30 (mono color/color) 1.2.7.3 Type of paper 0013-8811...
  • Page 75 Chapter 1 Position of feeding Type Paper size Cassette Cassette 1 Deck Manual 2/3/4 A3, 11"x17", 12"x18" A4, LTR Heavy paper 1 (106 to 163 g/m2) B4, A4R, B5, B5R, A5R, LGL, LTRR, STMTR, EXEC, 8K, 16K A5, STMT, SRA3 Heavy paper 2 SRA3, A3, B4, A4, A4R, B5, B5R, A5, A5R, 11"x17", 12"x18", LGL, (164 to 220 g/m2)
  • Page 77: Chapter 2 Installation

    Chapter 2 Installation...
  • Page 79 Contents Contents 2.1 Making Pre-Checks................................2-1 2.1.1 Selecting the Site of Installation ..............................2-1 2.1.2 Check to Make Before Installation .............................. 2-2 2.1.3 Combination Table of Accessory Installation..........................2-2 2.1.4 Checking the Contents ................................. 2-3 2.2 Unpacking and Installation ............................2-5 2.2.1 Unpacking ....................................2-5 2.2.2 Installation of the Scanner ................................
  • Page 80 Contents 2.11.2 Points to Note About Installation............................. 2-23 2.11.3 Turning Off the Machine ................................. 2-23 2.11.4 Installation Procedure ................................2-23 2.12 Installing the Cassette Heater ............................ 2-24 2.12.1 Points to Note at Installation..............................2-24 2.12.2 Checking the Parts ................................... 2-24 2.12.3 Checking the Parts ...................................
  • Page 81: Making Pre-Checks

    Chapter 2 2.1 Making Pre-Checks 2.1.1 Selecting the Site of Installation 0013-8396 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i Select the site of installation against the following requirements; if possible, visit the user's before delivery of the machine: 1) There must be a power outlet properly grounded and rated as indicated (+, -10%) for exclusive use by the machine.
  • Page 82: Check To Make Before Installation

    Chapter 2 - DADF-L1 + Finisher-Z1 + Paper Deck-Z1 19" 3/4 (500 mm) or more 4" (100 mm) or more 19" 3/4 (500 mm) or more 63" 3/8 (1,610 mm) F-2-3 - DADF-L1 + Saddle Finisher-Y2 + Puncher Unit-L1/M1/N1/P1 + Buffer Pass Unit-E2 + Paper deck-Z1 19"...
  • Page 83: Checking The Contents

    Chapter 2 2.1.4 Checking the Contents 0014-4854 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i MEMO: Remove all bundled parts in the cassette. The following may Immigration papers, Badges Also, all literary, musical, artistic...
  • Page 84 Chapter 2 yes: included in the package...
  • Page 85: Unpacking And Installation

    Chapter 2 2.2 Unpacking and Installation 2.2.1 Unpacking 0013-8244 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i MEMO: When installing the Plain pedestal/Cassette pedestal, be sure to place the main body on the Plain pedestal/Cassette pedestal.
  • Page 86 Chapter 2 F-2-12 7) Press the push-button [1], and hold the grip [2] to open the ITB unit [3] upward. F-2-10 5) Remove the 2 screws [1]. F-2-13 8) Secure the ITB unit [1] in place with the tip-resistant arm [2] (Secure in the lower slot of the 2) Do not touch the ITB.
  • Page 87 Chapter 2 F-2-15 9-2) Peel off the tape [1] and [2] to remove the antifriction sheet [3]. F-2-14 9) Taking account of the following items, unwrap the packaging of all drum unit according to the step 9-1) to 9-3). - Do not remove the sealing tape [1] and the drum protection cover [2]. - Do not press the drum area [3] over the drum protection cover [2].
  • Page 88 Chapter 2 Be sure not to hold near the pullout mouth [1] of the sealing tape. Otherwise, the tape may be torn up in the middle of the process and cannot be pulled out completely. 10) Hold the drum unit as shown in the figure, and shake it up and down 10 to 12 times to even out the developer inside.
  • Page 89 Chapter 2 - Do not press the drum area over the drum protection cover. It may cause the damage of the drum area. - Check to see if the waste toner shutter label [1] is visible when setting. If the drum unit is set with the waste toner shutter [2] loosen, the waste toner shutter label [1] cannot be seen and the parts may be broken at rotating the handle in the step 17).
  • Page 90: Installation Of The Toner Retainer

    Chapter 2 - As for the ITB unit, be sure to close it by pressing the 2 sealed areas [2] of Close the lower right cover of the host machine after fixing surely the the ITB cover simultaneously. If the unit is not closed appropriately, it may process unit.
  • Page 91: Connection Of The Cable

    Chapter 2 2.2.5 Connection of the Cable 0018-6308 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR How to Turn Off the Main Power C3080 / iR C3080i / iR C2380i When turning off the main power, be sure to go through the following steps to protect the hard disk: 1) Fix the reader communication cable [2] in place with the 3 wire saddles...
  • Page 92: Fixing The Machine In Place

    Chapter 2 MEMO: MP side guide plate stopper is the part to attach in the case of not using the paper in the size of A4 width or more when making prints from the manual feeder tray. Ask user whether to attach this part, and do the attaching work if there is a request from the user.
  • Page 93: Setting Up The Cassette

    Chapter 2 2.2.10 Setting Up the Cassette 0013-8272 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i For models except ones with DADF, mount the accessory platen cover or the DADF.
  • Page 94 Chapter 2 F-2-48 A-4) Tighten the fixing screw. F-2-44 A-5) Slide in the cassette 1. 3) Detach the front right cover [1]. A-6) Make a copy using the cassette 1 as the source of paper; then, check - 2 screws [2] to see that the margin in the image front direction is 2.5 +/-1.5 mm.
  • Page 95 Chapter 2 6) Record the new values on the service label. - ADJ-C1RE - ADJ-C2RE 7) Press the Reset key twice to end service mode. image 3. Adjusting the Margin for the Manual Feed Tray (1st side; mechanical adjustment) 1) Place paper in the manual feed tray. For instructions, see the label attached to the manual feed tray.
  • Page 96: Checking The Connection To The Network

    Chapter 2 You can execute PING using a remote host address, thereby checking the connection to the network. 2.3 Checking the Connection to the Network MEMO: The term "Remote Host Address" refers to the IP address of a PC terminal 2.3.1 Checking the Connection to the Network connected to and operating in a TCP/IP network environment to which the 0013-8310...
  • Page 97: Relocating The Machine

    Chapter 2 - Check to see that the machine does not produce any abnormal noise. - Check to see that the images are produced correctly at different magnifications. - Check to see that the machine produces as many copies as specified normally.
  • Page 98: Installing The Card Reader

    Chapter 2 <Card Reader Kit-B1> F-2-64 F-2-62 3) Connect the power cable to the outlet. 4) Turn on the main power switch. Card reader base plate 1pc. 5) Login to the service mode. Relay harness 1pc. 6) Select the followings to register '1'; COPIER > OPTION > ACC > OUT- TRAY.
  • Page 99 Chapter 2 5) Connect the relay cable [1] to the connector area [2] of the host machine. F-2-68 6) Pass the relay cable [2] from the cut off [1], and attach the rear right cover [3]. - 4 screws [4] (removed in the step 3)) F-2-65 2) Pull out the reader power supply cable [1].
  • Page 100: Installation Procedure In The Imageware Accounting Manager (Hereinafter Referred To Iwam) Environment

    Chapter 2 2.8.5 Installation Procedure in the imageWARE Accounting Manager (hereinafter referred to iWAM) Environment 0013-8497 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i 1) Check to see that 'ID00000001 to ID00001000' have been created in '[Ad- ditional Functions] >...
  • Page 101: Installation Procedure

    Chapter 2 When installing the equipment, see the 'Combination Table of Accessory Installation'. 1) Remove the 2 face seals [1]. F-2-78 F-2-75 2) Tighten 2 stepped screws (RS tightening) [1] to the upper right cover of the host machine. 2.10 Installing the Key Switch Unit A: In the case that the card reader is not attached to the host machine 2.10.1 Turning Off the Machine 0013-8386...
  • Page 102 Chapter 2 3) Open the cassette right upper cover [1]. If the cassette pedestal was in- stalled, open also the cassette right lower cover [2]. F-2-84 8) Disconnect the connector [1] on the host machine from the wire saddle [2] to get it out to the rear side of the host machine.
  • Page 103: Points To Note About Installation

    Chapter 2 2.11.2 Points to Note About Installation 0013-8391 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i Thee are 2 locations for the heaters. Any of the 2 heaters may be used for any of the locations.
  • Page 104: Installing The Cassette Heater

    Chapter 2 2.12 Installing the Cassette Heater Points to Note When Routing the Harness 2.12.1 Points to Note at Installation Check to see that the harness [1] is in contact with the reader base plate. If not, hold the harness [1] down with your hand to keep it in contact with 0014-2976 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR the reader base plate.
  • Page 105: Turning Off The Host Machine

    Chapter 2 T-2-5 Name Part No. Qty. Heater PCB FM2-9979-000 1 pc Screw (TP; M3X6) XB6-7300-607 2 pc 2.12.4 Turning Off the Host Machine 0014-2492 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i See the host machine installation 'Points to Note When Turning Off the Main Power'.
  • Page 106: Mounting The Heater Pcb

    Chapter 2 1) Detach the environment heater switch cover [1] using flathead screwdriv- In the case of mounting the heater unit, make sure to check that the 3 hooks [2] are tightly fitted and there is no jiggle. F-2-101 4) Mount the heater unit [1] with the screw (binding; M4X6) [2], and connect the connector [3].
  • Page 107: Installing The Cassette Heater For The Cassette Pedestal

    Chapter 2 F-2-106 F-2-109 5) Fit the 2 claws [1] to mount the heater PCB [2]. - 2 screws (TP; M3X6) [3] 8) Connect the DC connector [1] to the heater PCB, and pass it through the edge saddle [2]. F-2-110 9) By reversing the steps used to remove covers, attach the followings: - lower rear cover...
  • Page 108: Turning Off The Host Machine

    Chapter 2 F-2-111 F-2-112 T-2-6 3) Connect the connector [3] of the environment heater outlet [2] to the heat- er PCB [1], and fix it in place with the edge saddle [4]. Name Part No. Qty. 4) Attach the heater outlet [2] with the screw (TP; M3X6) [5]. Power Code Unit FM3-0278-000 1 pc...
  • Page 109: Installing The Deck Heater

    Chapter 2 F-2-115 8) Connect the connector [1] of the power code unit, and while fitting the hooks [2] to the holes [3] found at the bottom of the cassette pedestal, at- tach it with 2 screws (TP; M3X6) [4]. F-2-118 13) Attach the plug cover [1] on the power code [2].
  • Page 110: Turning Off The Host Machine

    Chapter 2 Part name Part number Part name Part number AC cable FK2-1777-000 1pc. Binding screw (M4X4) XB1-2400-409 1pc. Screw (w/ washer) XA9-0266-000 2pc. [10] Plug cover FC6-5776-000 1pc. 2.14.2 Turning Off the Host Machine 0014-6760 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i See the host machine installation 'Points to Note When Turning Off the Main Power'.
  • Page 111 Chapter 2 F-2-129 11) Remove the screw [2] to remove the blanking plate [1] attached on the power cord mount of the paper deck. F-2-126 7) Attach the cable protective bush [1] included with the package to the hole [2] on the top board of the paper deck. F-2-130 12) Connect the AC inlet connector [1] included with the package.
  • Page 112: Installing The Voice Guidance Kit

    Chapter 2 cord mount of the heater, and the other to the cassette pedestal of the host machine. 21) Put the plug cover [1] to the AC cable connector, and fix it with the screw [2]. 22) Affix the power label [3] to the rear cover of the paper deck as shown in the figure below.
  • Page 113: Turning Off The Host Machine

    Chapter 2 Cord Guide (Use 2pc in this machine) 7 pc. Voice Board 1 pc. [7]* Voice Board Face Plate 1 pc. Voice Board Face Plate 1 pc. Screw (binding; M3X6) 2 pc. [10] Screw (binding; M4X6) 1 pc. [11]* Screw (binding;...
  • Page 114 Chapter 2 5) Attach the voice board face plate [2] to the voice board [1]. - 2 screws (binding; M3X6) [3] F-2-141 6) Slide the slide switch SW1 on the voice board to 66MHz from 33MHz of the factory setting. 66MHz F-2-139 4) Detach the blanking plate [1].
  • Page 115 Chapter 2 7) Connect the voice board [1] into the connector [2] of the main controller PCB. When inserting the voice board into the connector, be sure that the voice board is vertical against the connector. F-2-146 13) Mount the speaker unit (upper) [1] on the speaker unit (lower), fix them with a screw (binding;...
  • Page 116: Installing The Voice Operation Kit

    Chapter 2 17) Attach the ferrite core [1] to the cable. Be sure that the length [2] is 50 mm or shorter. F-2-151 18) Connect the cable [1] to the terminal [2] of the voice board. F-2-149 16) Connect the cable [2] into the speaker unit [1]. F-2-152 19) Route the cable [1] through the cord guide [2], attach two cord guide cov- ers [3] and fix them with three wire saddles [4].
  • Page 117: Turning Off The Host Machine

    Chapter 2 [10] [11] [12] [13] F-2-154 Speaker Unit 1 pc. Cable 1 pc. Cable Guide (Use 1pc in this machine) 3 pc. Voice Operation Board 1 pc. [5]* Board Support Plate 1 pc. Board Support Plate 1 pc. Ferrite Core 2 pc.
  • Page 118 Chapter 2 - 3 screws [3] (to loosen) F-2-156 F-2-155 3) Remove the cables from the wire saddles [1] and take off the controller 2) Detach the rear upper cover [1]. box cover [2]. - 4 screws [2] (to remove) - 14 screws [3] Do not make the screws fall off.
  • Page 119 Chapter 2 Check the Slide Switch SW1 on the Voice Operation Board The slide switch SW1 on the voice operation board is mounted to switch between in accordance with the transfer speed of PCI bus. If the position of the switch does not match the transfer speed, the voice is not correctly played such as the interruption. If you move the switch by mistake, be sure to return it to the correct position.
  • Page 120 Chapter 2 F-2-163 12) Mount the speaker unit (lower) [1]. - 1 screw (binding; M4X20) [2] - 1 screw (binding; M3X20) [3] F-2-167 16) Attach the ferrite core [1] to the cable. Be sure that the length [2] is 50 mm.
  • Page 121: Installing The Wireless Network Interface Adapter

    Chapter 2 19) Route the cable [1] through the cable guide [2] and the wire saddle [3], attach the cable guide cover [4]. F-2-170 Route them beneath the reader power cable [5]. 21) Connect the power cable to the power plug. 22) Turn ON the main power switch.
  • Page 122: Checking The Contents

    Chapter 2 2.17.3 Turning Off the Host Machine 0018-6381 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR Firmware version confirmation C3080 / iR C3080i / iR C2380i In order for the equipment to operate properly, the host machine's firmware version must be the same or later than the version given below.
  • Page 123 Chapter 2 F-2-180 7) Connect the wireless LAN board [1] into the lower connector [2] on the main controller PCB. - When inserting the board into the connector, be sure that the board is vertical against the connector. - Be sure that the wireless LAN board is inserted into the lower connector, to avoid any danger of the chip resistor [1] being damaged.
  • Page 124 Chapter 2 The following figure is a recommended position. Make sure not to put the position that disturbs the host machine operation or open/close. F-2-181 8) Fix the wireless LAN board [1] with two screws [2] removed in the step F-2-184 12) Detach the cover of the cord guide [1].
  • Page 125: Affixing The Label

    Chapter 2 15) Route the MFP antenna cable [1] through the three wire saddles [3]. - Do not close the wire saddles yet. - Make sure to route the cable without cable loosening. F-2-189 18) Connect the power cable to the power plug. 19) Turn ON the main power switch.
  • Page 126: Turning Off The Host Machine

    Chapter 2 F-2-193 3) In the case that the power cord [1] of the heater for the cassette pedestal has been installed, detach the plug cover [2] and disconnect the power cord [1]. - 2 screws [3] F-2-191 Name Part No. Qty.
  • Page 127 Chapter 2 - 4 screws (TP; M3X6) [2] - 1 screws (W SEMS; M3X8) [3] F-2-200 10) Free the harness [1] from the 2 wire saddles [2]. F-2-196 6) Detach the protective cover [1]. - 1 screw [2] F-2-201 11) Secure the harness [1] with the 3 wire saddles [2]. F-2-197 7) Hold the reuse band [1] and free the harness [2].
  • Page 128 Chapter 2 F-2-206 4) Attach the finisher connector mount [1]. - 1 screw (RS tightening; M3X8) [2] F-2-203 13) Attach the protective cover [1]. - Hook the 2 claws [2]. - 1 screw [3] (removed in step 6) F-2-207 5) Secure the harness [1] for the finisher with the 2 wire saddles [2] and the edge saddle [3];...
  • Page 129: Installing The Dadf

    Chapter 2 2.19 Installing the DADF 2.19.1 Checking the Contents 0014-1041 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i <DADF-L1> F-2-211 2) Remove five screws [1] on the upper side of the unit (Do not use these screws).
  • Page 130: Cleaning The Copyboard Glass

    Chapter 2 F-2-215 F-2-219 2.19.4 Cleaning the Copyboard Glass 0014-1052 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i 1) Wipe DADF reading glass [1] with a cloth moistened with water (well- wrung).
  • Page 131 Chapter 2 Loosen the fixing nut [2] before adjustment. Tighten it after adjustment. The result of this adjustment is stored in the reader controller PCB. When installing DADF in the field, this adjustment should be performed to input the adjustment result in the reader unit. For DADF, this adjustment is not performed in installing in the field.
  • Page 132 Chapter 2 Chart feed direction F-2-229 F-2-226 6) Tighten all of the hinge fixing screw loosened in the step 3). 4) Loosen three screws [1] for hinge fixation. 5. Reading Position Adjustment 1) Select the screen from the service mode screen in the following order, to display the adjustment screen.
  • Page 133: Affixing Labels

    Chapter 2 Adjustment value unit 1=0.1mm 7. Horizontal Registration Adjustment 1) Set the test chart to DADF, copy one set. 2) Compare the test chart and the copy paper horizontal registration. Perform adjustment at the service mode if necessary. COPIER > ADJUST > ADJ-XY > ADJ-Y-DF Image is displaced to the front side =>...
  • Page 134: Operation Check

    Chapter 2 1) Fit the inside delivery tray [1] into the delivery assembly slot [2]; then, hook it on the rear cover slot [3] to secure it in position. F-2-233 4. Attaching the Warning Label (against finger trapping) 1) Attach the warning label [1] for the appropriate language to the DADF lower cover as shown.
  • Page 135 Chapter 3 Basic Operation...
  • Page 137 Contents Contents 3.1 Construction ...................................3-1 3.1.1 Functional Construction................................3-1 3.1.2 Connections Among Major PCBs..............................3-2 3.2 Basic Sequence ................................3-3 3.2.1 Basic Sequence of Operations at Power-On ..........................3-3 3.2.2 Basic Sequence of Operations for a Print Job (full color) ......................3-3 3.2.3 Basic Sequence of Operations for a Print Job (mono color)......................
  • Page 139: Construction

    Chapter 3 3.1 Construction 3.1.1 Functional Construction 0013-8569 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i The machine may broadly be divided into the following functional system blocks: general control system block, original exposure system block, reader control system block, printer control system block, laser exposure system block, image formation system block, fixing system block.
  • Page 140: Connections Among Major Pcbs

    Chapter 3 3.1.2 Connections Among Major PCBs 0013-8570 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i The following is a diagram showing connections among individual PCBs: Reader Unit J510 J5018F...
  • Page 141: Basic Sequence

    Chapter 3 3.2 Basic Sequence 3.2.1 Basic Sequence of Operations at Power-On 0014-1417 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i The following shows the machine's power-on sequence in the form of a flow chart, during which the various machine loads are initialized according to the instruc- tions programmed in the machine firmware (from when the power switch is turned on to when the machine enters a standby state): Power-on CPU initialization...
  • Page 142: Basic Sequence Of Operations For A Print Job (Mono Color)

    Chapter 3 Start key PSTBY PINTR PRINT LSTR PSTBY Porigon Motor (M13) Image reguest signal (PVREQ) Laser activation Drum/ITB motor (M1) Primary charging bias Developing bias Primary transfer bias Secondary transfer bias Cassette 1 pickup motor (M4) Cassette 1 pickup solenoid (SL2) Registration clutch (CL6)
  • Page 143 Chapter 3 Start key PSTBY PINTR PRINT LSTR PSTBY Porigon Motor (M13) Image reguest signal (PVREQ) Laser activation Drum/ITB motor (M1) Primary charging bias Developing bias Primary transfer bias Secondary transfer bias Cassette 1 pickup motor (M4) Cassette 1 pickup solenoid (SL2) Registration clutch (CL6)
  • Page 145 Chapter 4 Main Controller...
  • Page 147 Contents Contents 4.1 Construction ...................................4-1 4.1.1 Construction and Functions ................................. 4-1 4.2 Construction of the Electrical Circuitry .........................4-2 4.2.1 Main Controller PCB (main) ............................... 4-2 4.2.2 SRAM PCB....................................4-2 4.3 Start-Up Sequence................................4-4 4.3.1 Overview...................................... 4-4 4.3.2 Start-Up Sequence ..................................4-4 4.4 Actions when HDD Error ..............................4-6 4.4.1 E602 in Detail ....................................
  • Page 148 Contents 4.7.10 Image Memory (SDRAM)............................... 4-20 4.7.10.1 Before Removing the Image Memory (SDRAM) PCB..........................4-20 4.7.10.2 Removing the Image Memory (SDRAM) PCB............................4-20 4.7.11 HDD......................................4-21 4.7.11.1 Before Removing the HDD ..................................4-21 4.7.11.2 Removing the HDD ....................................4-21 4.7.11.3 When Replacing the HDD ..................................4-21 4.7.12 Controller Fan ..................................
  • Page 149: Construction

    Chapter 4 4.1 Construction 4.1.1 Construction and Functions 0013-9208 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The machine's main controller block consists of the following components and provides the functions indicated: T-4-1 Item Description...
  • Page 150: Construction Of The Electrical Circuitry

    Chapter 4 4.2 Construction of the Electrical Circuitry 4.2.1 Main Controller PCB (main) 0013-9209 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The following shows the major control functions of the main controller PCB (main) grouped according to jack/IC: J1010 J1051 J1008...
  • Page 151 Chapter 4 T-4-3 IC No. Description IC1,2(SRAM) retains control information on the image data stored on the HDD; retains service mode settings data and Additional Function settings data...
  • Page 152: Start-Up Sequence

    Chapter 4 4.3 Start-Up Sequence 4.3.1 Overview 0013-9211 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The system software used to control the operation of the machine is stored on the HDD. When the machine is started up, the CPU on the main controller PCB reads the system software from the HDD into the image memory (DDR-SDRAM) of the main controller PCB for use as instructed by the boot program of the boot ROM.
  • Page 153 Chapter 4 System software Main controller PCB (main) : access to the program at time of execution. : flow of system program operations. F-4-5 : access to the program at time of execution. F-4-6...
  • Page 154: Actions When Hdd Error

    Chapter 4 4.4 Actions when HDD Error 4.4.1 E602 in Detail 0013-9213 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i E602-XXYY - if XX='00' T-4-4 Description Remedial action 1.
  • Page 155 Chapter 4 APL_SEND address book, filter Not identified HDD full fault check and recovery...
  • Page 156 Chapter 4 - if XX='01 to FF' YY=10, HDD formatting YY=00, YY=11, YY=13, 12,14,22 YY=03 YY=05 01,02,04 ,23,24 At time of start-up During normal operation CHK- Partition in Description TYPE question formatting formatting Items formatting by normal by safe deleted by HD- mode + mode +...
  • Page 157: Image Processing

    Chapter 4 Description Remedial action WriteAbort(start-up) Recovery on the boot partition always calls for the use of SST in safe mode: 1. Set CHK-TYPE=0, and execute HDD-CHECK (several 10s of min); then, turn off and then on the power. 2. If the foregoing fails, start download mode, and execute full formatting and reinstall the system software (System, Lang, RUI);...
  • Page 158: Reader Input Image Processing

    Chapter 4 Other iR machine Original Copy Scan • SEND • • PullScan • E-Mail • BOX • PDL Print Image data Print output F-4-7 4.5.2 Reader Input Image Processing 0013-9215 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The image data (RGB data) collected by the CCD is processed by the main controller PCB (sub SJ-A, sub R-A, sub PDRM-PE-A).
  • Page 159: Printer Output Image Processing

    Chapter 4 4.5.3 Printer Output Image Processing 0013-9217 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The main controller processes the image data arriving from the reader unit for output to the printer unit. Reader unit Main controller PCB (main + sub (R-A)/...
  • Page 160: Compression, Decompression, And Edit Processing Blocks

    Chapter 4 4.5.4 Compression, Decompression, and Edit Processing Blocks 0013-9218 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The main controller PCB processes data for compression, decompression, and editing. Reader unit 4 Image area signal Main controller PCB...
  • Page 161: Flow Of Image Data For Box Functions

    Chapter 4 4.6.2 Flow of Image Data for Box Functions 0013-9220 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The following shows the flow of image data when a Box function is being used: Reader unit Main controller PCB (main) + (sub SJ-A) +...
  • Page 162: Flow Of Image Data For Fax Transmission Functions

    Chapter 4 4.6.4 Flow of Image Data for Fax Transmission Functions 0013-9222 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The following shows the flow of image data when a fax transmission function is being used: Reader unit Main controller PCB (main) + (sub SJ-A) +...
  • Page 163: Flow Of Image Data For Pdl Functions

    Chapter 4 4.6.6 Flow of Image Data for PDL Functions 0013-9224 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The following shows the flow of image data when a PDL function is being used: Direct Print Expansion Kit DISPLAY LIST data...
  • Page 164: Parts Replacement Procedure

    Chapter 4 4.7 Parts Replacement Procedure 4.7.1 Controller Box 4.7.1.1 Before Removing the Main Controller Box 0013-6790 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Detach the rear upper cover.
  • Page 165: Replacing Main Controller Pcb

    Chapter 4 F-4-19 4.7.2.3 Replacing Main Controller PCB 0014-3120 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i After mounting the main controller PCB (main), mount each PCB that is re- moved before the replacement.
  • Page 166: Main Controller Pcb (Sub Sj-A)

    Chapter 4 F-4-23 F-4-25 2) Remove the main controller PCB (sub-PDRAM-A) [1]. 2) Remove the main controller PCB (sub SJ-A) [1]. - 2 screws [2] - 2 screws [2] F-4-24 F-4-26 MEMO: There are 2 main controller PCBs (sub-PDRM-A). 4.7.6 Main Controller PCB (sub LAN-A) The procedure to remove them are the same.
  • Page 167: Sram Pcb

    Chapter 4 F-4-27 F-4-29 2) Remove the main controller PCB (sub LANBAR-C) [1]. 2) Remove the main controller PCB (sub RB-A2) [4]. - 2 connectors [2] - 2 screws [1] - 2 screws [3] - 1 mount [2] - 1 connector [3] F-4-30 F-4-28 Points to Note when Attaching the Main Controller PCB (sub RB-...
  • Page 168: Removing The Sram

    Chapter 4 Cover] 4.7.9.2 Removing the Boot ROM PCB 2) Remove the HDD. (page 4-21)[Removing the HDD] 0014-2528 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 4.7.8.2 Removing the SRAM 0014-2514 1) Remove the 2 HDD mounts [2]...
  • Page 169 Chapter 4 move the image memory (SDRAM) PCB [1]. F-4-37 In case the 2 image memories (SDRAM) are attached, remove both of them. F-4-39 2) Remove the HDD unit [1]. - 2 connectors [2] - 1 wire saddle [3] - 6 screws [4] Points to Note when Removing the HDD F-4-38 - When removing the HDD, be sure not to damage it by electrostatic dis-...
  • Page 170 Chapter 4 form the following in user mode: Select the following : user mode >system control settings >group ID control >count control; then, check that IDs from 00000001 through 00001000 have been prepared. Select the following : user mode >system control settings >network settings >TCP/IP settings >IP address;...
  • Page 171 Chapter 5 Original Exposure System...
  • Page 173 Contents Contents 5.1 Construction ...................................5-1 5.1.1 Specifications, Control Mechanisms, and Functions ........................5-1 5.1.2 Major Components..................................5-1 5.1.3 Construction of the Control System............................. 5-2 5.1.4 Reader Controller PCB ................................5-4 5.2 Basic Sequence ................................5-5 5.2.1 Basic Sequence of Operations at Power-On ..........................5-5 5.2.2 Basic Sequence of Operations in Response to a Press on the Start Key (book mode, 1 original)..........
  • Page 174 Contents 5.4.4.1 Before Removing the Scanner Motor ................................5-24 5.4.4.2 Removing the Scanner Motor ..................................5-24 5.4.5 Contact Sensor ................................... 5-24 5.4.5.1 Before Removing the Contact Image Sensor (CIS)............................5-24 5.4.5.2 Removing the Contact Image Sensor (CIS)..............................5-24 5.4.5.3 After Replacing the CIS....................................5-25 5.4.6 Original Cover Sensor................................
  • Page 175: Construction

    Chapter 5 5.1 Construction 5.1.1 Specifications, Control Mechanisms, and Functions 0013-8565 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The following are the major specifications, control mechanisms, and functions associated with the original exposure system: T-5-1 Item Description...
  • Page 176: Construction Of The Control System

    Chapter 5 Original sensor 2 Reamer motor (M501) Original sensor 1 Reader controller PCB Reader heater*1 Copyboard cover open/closed sensor (rear: PS503) Copyboard cover Open/closed sensor (front: PS502) Reader heater*1 Inverter PCB CIS HP sensor (PS501) Contact image sensor (CIS) *1: accessories settings (100/230V model only) F-5-1 T-5-2...
  • Page 177 Chapter 5 Reader motor drive control Reader motor (M501) Rear controller PCB Scanning lamp activation control To ADF To printer (main controller) To printer To ADF Copyboard cover open/closed sensor (rear: PS503) Inverter PCB Copyboard cover open/closed sensor CIS HP (front: PS502) sensor (PS501) CIS control...
  • Page 178: Reader Controller Pcb

    Chapter 5 5.1.4 Reader Controller PCB 0013-8568 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The following shows the functional construction of the reader controller PCB: DC24V DC15V DC5V...
  • Page 179: Basic Sequence

    Chapter 5 5.2 Basic Sequence 5.2.1 Basic Sequence of Operations at Power-On 0013-8575 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i Shading correction Main power switch SREADY STBY Reader motor...
  • Page 180: Basic Sequence Of Operations In Response To A Press On The Start Key (Adf Mode, 1 Original)

    Chapter 5 CIS HP sensor original Original Original size Copyboard glass read Shading trailing leading detection start position position edge edge position 1. Check CIS position 2. After shading correction, move to start position 3. Scan original 4. Mode to standby position *1: shifts only if the copyboard cover (ADF) is 'open' *2: only if 1 min or more passed from previous operation.
  • Page 181: Various Control Mechanisms

    Chapter 5 5.3 Various Control Mechanisms 5.3.1 Controlling the Scanner Drive System 5.3.1.1 Overview 0013-8578 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The following components are associated with the scanner drive system: Reader motor Carriage drive belt Reader control PCB...
  • Page 182 Chapter 5 Function Mode Scan speed black-and-white mode 118 mm/sec SEND full-color mode (originals other than of 300 dpi or lower; 320x450m 12"x18") 236 mm/sec full-color mode (originals of 300 dpi or lower; 320x450, 12"x18") 118 mm/sec black-and-white mode 236 mm/sec 1.
  • Page 183: Contact Image Sensor (Cis)

    Chapter 5 5.3.2 Contact Image Sensor (CIS) 5.3.2.1 Overview 0013-8580 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The machine uses a contact image sensor (CIS) to read images, line-by line. T-5-6 Item Description...
  • Page 184: Analog Control Inside The Contact Image Sensor (Cis)

    Chapter 5 5.3.2.2 Analog Control Inside the Contact Image Sensor (CIS) 0013-8581 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The contact image sensor (CIS) read images in keeping with the following flow of analog image processing: uses a rod lens array to collect light reflected by the original.
  • Page 185: Controlling The Scanning Lamp

    Chapter 5 5.3.4 Controlling the Scanning Lamp 5.3.4.1 Scanning Lamp 0013-8584 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The machine's scanning lamp is a xenon lamp, in which xenon gas is sealed inside a tube. Along the glass tube are 2 electrodes, while the inside the glass tube is coated with phosphorous material.
  • Page 186: Points Of Original Size Detection

    Chapter 5 5.3.5.2 Points of Original Size Detection 0013-8590 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The length in main scanning direction is measured by checking the intensify of light at specific points while moving the contact image sensor (CIS) to a point 30 mm from the leading edge of the original.
  • Page 187 Chapter 5 2) Copyboard Cover Opened CIS: moves to point of original detection xenon lamp: off original sensor: off Original sensor (External light) Original size detection position F-5-19 3) Copyboard Cover Closed (15 deg C or more, less than 25 deg C ) a.
  • Page 188: Dirt Sensor Control

    Chapter 5 6) Standby (in wait for a press on the Start key) CIS: moves to home position xenon lamp: off original sensor: off Copyboard glass CIS HP F-5-24 AB-Configuration Inch-Configuration Original Original Original Original size size sensor2 sensor1 11"X17" LTR-R STMT-R No original...
  • Page 189 Chapter 5 If the control is at the end of a job that takes place at point D, it will be after moving the sensor to point D. At end of job Pattern 1 Pattern 2 Pattern 3 At start of job F-5-27 (3) Between Sheets The contact image sensor (CIS) is not moved for detection of dust.
  • Page 190: Image Processing

    Chapter 5 Platen roller 0.5mm 0.5mm A B C Stream Lens reading glass Contact image sensor (CIS) Scanning lamp F-5-28 Service Mode: COPIER>OPTION>BODY>DST-POS (level 1) - use it to set an original reading position when the ADF is in use. COPIER>OPTION>BODY>DFDST-L1 (level 1) - use it to adjust the dust reading detection level for between sheets.
  • Page 191: Driving The Ccd

    Chapter 5 (c) performs A/D conversion for the CCD output (2) Digital image Processing (a) performs shading correction Contact image sensor (CIS) CCD (RGB, 1 line each) Reader controller PCB Even-numbered Odd-numbered pixel pixel SCD control signal CCD drive control Analog image signal EEP-ROM...
  • Page 192: Shading Adjustment

    Chapter 5 (2) uneven intensity across the rod lens array (3) difference in intensity of light between the center and ends of the scanning lamp (4) deterioration of the scanning lamp The machine performs shading correction to correct any discrepancy in the output of the CCD. It performs shading correction at power-on and or for each job. 5.3.7.6 Shading Adjustment 0013-8599 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i...
  • Page 193: Parts Replacement Procedure

    Chapter 5 5.4 Parts Replacement Procedure 5.4.1 Copyboard Glass 5.4.1.1 Removing the Copyboard Glass 0014-1323 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Open the copyboard cover (or ADF) fully. When opening/closing the copyboard cover, be careful not to get your hands caught between the copyboard cover [1] and the rib [2].
  • Page 194: Removing The Adf Reading Glass

    Chapter 5 820686679349 W-PLT-X W-PLT-Z W-PLT-Y F-5-36 B. Enter the value indicated by the bar code found at the upper left of the copyboard glass (copyboard sheet) using the following service mode item: COPIER>ADJUST>CCD>BOOK-RG (offset value against color displacement caused by copyboard glass) F-5-38 2) Detach the glass retainer (left) [2].
  • Page 195: Reader Controller Pcb

    Chapter 5 0 0 2 D F - R G F-5-42 F-5-40 3) Remove the cover [3]. 5.4.2 Reader Controller PCB -8 screws [2] 5.4.2.1 Before Replacing the Reader Controller PCB 0014-1327 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i If an ADF is used, be sure to execute P-PRINT of service mode to obtain its printout:...
  • Page 196: After Replacing The Reader Controller Pcb

    Chapter 5 6) Disconnect the 3 connectors [1]. F-5-46 7) Remove the cover [2]. - 6 screws [2] F-5-49 10) Remove the reader controller PCB [2]. - 9 screws [1] F-5-47 8) Disconnect the 2 connectors [1], and free the cable from the edge saddle [2].
  • Page 197: Inverter Pcb

    Chapter 5 COPIER>ADJUST>CCD>W-PLT-X,Y,Z FEEDER>FUNCTION>TRY-A5R FEEDER>FUNCTION>TRY-LTR b. offset value against color displacement for copyboard glass (copyboard FEEDER>FUNCTION>TRY-LTRR cover) COPIER>ADJUST>CCD>BOOK-RG b. CIS read position adjustment (stream reading) COPIER>FUNCTION>INSTALL>STRD-POS c. offset value against color displacement for copyboard glass (ADF) COPIER>ADJUST>CCD>DF-RG c. white level adjustment COPIER>FUNCTION>CCD>DF-WLVL1 COPIER>FUNCTION>CCD>DF-WLVL2 When you have finished the foregoing adjustments, put the P-PRINT print-...
  • Page 198: Scanner Motor

    Chapter 5 F-5-54 5.4.4 Scanner Motor 5.4.4.1 Before Removing the Scanner Motor 0014-5591 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Detach the reader rear cover. (page 10-19)[Detaching the Reader Rear F-5-57 Cover] 5.4.4.2 Removing the Scanner Motor...
  • Page 199 Chapter 5 When mounting it, be sure to connect the flat cable [1] before fitting the con- tact image sensor (CIS) [2] to the machine. F-5-59 F-5-62 3) Remove the connector [1]. 4) Disengage the claw on the bottom and remove the flat cable retainer [2] forward.
  • Page 200 Chapter 5 F-5-64 2) Detach the 2 sensors [1] from the sensor base. - 2 hooks each F-5-67 Points to note when attaching After replacing the sensor, pull the drive belt (rear) [1] in the direction of the arrow so that the contact image sensor (CIS) [2] is returned to the left end. F-5-65 5.4.7 Contact Sensor HP Sensor 5.4.7.1 Before Removing the Contact Sensor HP Sensor...
  • Page 201 Chapter 5 Be careful not to lose the ferrite core [3]. When attaching, make sure to place it in the indicated position. F-5-70 3) Detach the cover [3]. -8 screws [2] F-5-71 4) Remove the original sensor [2]. - hooks [1] F-5-72 5-27...
  • Page 203 Chapter 6 Laser Exposure...
  • Page 205 Contents Contents 6.1 Construction ...................................6-1 6.1.1 Specifications, Control Mechanisms, and Functions ........................6-1 6.1.2 Overview...................................... 6-1 6.2 Various Control................................6-3 6.2.1 Controlling the Laser Activation Timing............................. 6-3 6.2.1.1 Turning On and Off the Laser Light ................................6-3 6.2.1.2 Controlling Synchronization in Main Scanning Direction..........................6-4 6.2.1.3 Controlling Synchronization in Sub Scanning Direction..........................6-5 6.2.1.4 BD Correction .........................................6-7 6.2.2 Controlling the Intensity of Laser Light ............................
  • Page 207: Construction

    Chapter 6 6.1 Construction 6.1.1 Specifications, Control Mechanisms, and Functions 0013-9514 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i T-6-1 Laser Light Wave length 780 to 800nm (infrared rays) Output Number of Laser Light 4-laser (1-beam/color)
  • Page 208 Chapter 6 M-CON D-CON [5] [6] [2] [3] [10] [10] [11] [12] [13] [11] Drum Drum Drum Drum [10] [12] [10] [10] [10] [11] [11] F-6-1 [1] Y/M laser driver [2] Y/M video signal [3] Y/M laser control signal [4] Scanner motor control signal [5] C/Bk video signal [6] C/Bk laser control signal [7] BD circuit...
  • Page 209: Various Control

    Chapter 6 7) As the 6-facet mirror rotates at a specific speed, the laser beam scans the surface of the photosensitive drum accordingly. 8) As the 6-facet mirror rotates and, as a result, the laser beams scan the surface of the photosensitive drum at a specific speed, a static image of multiple colors is formed on the drum surface.
  • Page 210: Controlling Synchronization In Main Scanning Direction

    Chapter 6 At such times, the laser output (intensity) is reduced by 1/2 for main scanning direction, while the speed is reduced by 1/2 for sub scanning direction. 600DPI 1200DPI Laser Driver Drum F-6-3 [1] 1 pixel 6.2.1.2 Controlling Synchronization in Main Scanning Direction 0013-8533 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The machine controls synchronization in main scanning direction to ensure the write start position of individual lines in main scanning direction.
  • Page 211: Controlling Synchronization In Sub Scanning Direction

    Chapter 6 M-CON D-CON F-6-4 [1] Y/M laser driver [2] BD circuit [3] C/Bk laser driver 1BD Control Method Owing to the spatial relationship between the BD circuit and the laser diode, the machine is not capable of detecting the BD signal of each color individually. As such, it uses the BD signal of Bk to serve as the reference BD signal when generating the BD signal for Y, M, and C.
  • Page 212 Chapter 6 M-CON D-CON F-6-6 [1] Y/M laser driver [2] C/Bk laser driver The following is a timing chart depicting the relationship between the TOP signal of individual colors and video signals:...
  • Page 213: Bd Correction

    Chapter 6 P TOP Y TOP M TOP C TOP Bk TOP VDO Y VDO M VDO C VDO Bk F-6-7 [1] Print command [2] Internal timer [3] Video signal for a single page 6.2.1.4 BD Correction 0014-0763 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The polygon mirror used in the machine's laser scanner has resulted in imperceptible manufacturing variation of its mirror surface angle.
  • Page 214 Chapter 6 - Ideal Polygon Mirror (equilateral hexahedron) D-CON Y/M laser driver C/Bk laser driver Reference BD Write start position BD circuit - Actual Polygon Mirror (non equilateral hexahedron) D-CON Y/M laser driver C/Bk laser Design write driver Reference BD start position Actual write start position...
  • Page 215: Controlling The Intensity Of Laser Light

    Chapter 6 START Scanner motor constant speed of rotation detection BD interval measurement Short interval Specific interval Specific interval Specific interval Write start correction value computation Write start position correction F-6-10 Bk is used to detect the reference BD signal and, as such, laser light is directed to the surface of the polygon mirror. In other words, the write start position in main scanning direction for Bk is determined based on actual measurement and, for this reason, the possible presence of variation in the angle of the polygon mirror surface will not lead to variation of Bk write start position.
  • Page 216: Controlling The Laser Scanner Motor

    Chapter 6 CBk- Laser Driver LC_CTL_P3(0) Laser Driver IC LC_CTL_P3(1) Laser Relay D-CON LC_CTL_P4(0) Laser Driver IC LC_CTL_P4(1) F-6-11 6.2.3 Controlling the Laser Scanner Motor 6.2.3.1 Controlling the Speed of the Laser Scanner Motor 0013-8536 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The machine controls the laser scanner motor so that it rotates at a specific speed.
  • Page 217 Chapter 6 D-CON F-6-12 [1] Reference signal generation block [2] Motor speed control block [3] Scanner motor [4] C/Bk laser driver [5] BD circuit [6] Laser relay PCB MEMO: The life of the laser scanner unit is dependent on the length of time during which the laser light is emitted. To reduce the need for the detection of the BD signal associated with the emission of laser light, the machine also uses the FG signal for speed detection.
  • Page 218: Parts Replacement Procedure

    Chapter 6 6.3 Parts Replacement Procedure 6.3.1 Laser Scanner Unit 6.3.1.1 Before Removing the Laser Scanner Unit 0014-0572 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Detach the left cover.
  • Page 219: After Replacing The Laser Scanner Unit

    Chapter 6 F-6-19 F-6-22 6.3.1.3 After Replacing the Laser Scanner Unit 0014-3099 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i When replacing the laser scanner unit, register the values described on the label which is included in the package in the service modes below.
  • Page 221 Chapter 7 Image Formation...
  • Page 223 Contents Contents 7.1 Construction ...................................7-1 7.1.1 Specifications, Control Mechanisms, and Functions ........................7-1 7.1.2 Overview...................................... 7-2 7.1.3 Printing Process ................................... 7-3 7.1.4 Static Image Formation Block ..............................7-4 7.1.5 Developing Block ..................................7-6 7.1.6 Transfer Block ..................................... 7-7 7.1.7 Fixing Block....................................7-8 7.1.8 ITB Cleaning Block ..................................
  • Page 224 Contents 7.8.2 Detecting the Level of Waste Toner ............................7-40 7.8.3 Waste toner case detection................................. 7-42 7.9 Parts Replacement Procedure ............................7-43 7.9.1 Process Unit ....................................7-43 7.9.1.1 Removing the Process Unit................................... 7-43 7.9.2 Drum Unit ....................................7-44 7.9.2.1 Removing the Drum Cartridge ..................................7-44 7.9.3 Drum ITB Motor..................................
  • Page 225: Construction

    Chapter 7 7.1 Construction 7.1.1 Specifications, Control Mechanisms, and Functions 0013-9519 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The main specifications, controls and functions of the image formation system are as described below. T-7-1 Drum unit Photosensitive drum...
  • Page 226: Overview

    Chapter 7 Toner vessel spec Detecting the Level of Toner piezoelectric sensor, Toner feed level sensor T-7-7 Intermediate transfer unit spec ITB (Intermediate Transfer Belt) Seamless Belt drive Gear drive from drum ITB motor (M1) Feed speed Refer to process speed Cleaning mechanism - Cleaning blade - Half-tone printing cleaning...
  • Page 227: Printing Process

    Chapter 7 HVT1 HVT2 D-CON M-CON F-7-1 [1] Laser scanner unit [2] Drum unit [3] ITB unit [4] Toner container [5] Fixing assembly [6] Secondary transfer outside roller [7] Video signal [8] Print command 7.1.3 Printing Process 0013-8462 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The machine's printing process may broadly be divided into 6 blocks, which are made up of a total of 10 steps.
  • Page 228: Static Image Formation Block

    Chapter 7 Delivery Fixing block 7.fixing ITB cleaning block 8.ITB cleaning Transfer block 6.separation 3.Development 5.secondary Development transfer block 9.Drum cleaning photosensitive drum 2.laser beam 10.post exposure -exposure photosensitive drum photosensitive drum 1.primary charging photosensitive drum Static image formati Drum on block cleaning block...
  • Page 229 Chapter 7 Step 1: primary charging In this step, the surface of the photosensitive drum is charged to an even negative potential to prepare for the formation of an image. The machine uses a roller charging method, in which charges are directly applied to the surface of the photosensitive drum. The machine's primary charging roller is made from conducting rubber, and is given both AC and DC biases to keep the surface potential of the photosensitive drum even.
  • Page 230: Developing Block

    Chapter 7 7.1.5 Developing Block 0013-8466 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i In this block, the machine uses a toner projection method in which it deposits toner over the surface of the photosensitive drum, thus turning the static image into a visible image.
  • Page 231: Transfer Block

    Chapter 7 7.1.6 Transfer Block 0013-8467 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i This block consists of 3 steps, in which the toner image is moved from the photosensitive drum surface to paper. step 4: primary transfer In this step, toner is moved from the photosensitive drum to the ITB.
  • Page 232: Fixing Block

    Chapter 7 Secondary transfer inside roller Paper Static eliminator Secondary transfer outside roller F-7-10 7.1.7 Fixing Block 0013-8469 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The machine uses an on-demand method, which tends to require less heat than other methods.
  • Page 233: Itb Cleaning Block

    Chapter 7 7.1.8 ITB Cleaning Block 0013-8470 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i In this block, the ITB is cleaned to prevent image faults that otherwise could occur because of soiling on the ITB. step 8: ITB cleaning In this step, the residual toner on the ITB is scraped by the cleaning blade of the ITB cleaning unit.
  • Page 234: Driving And Controlling The High-Voltage System

    Chapter 7 Photosensitive drum Primary charging roller Laser beam F-7-14 7.2 Driving and Controlling the High-Voltage System 7.2.1 Overview 0013-8474 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i This circuit works for applying bias to the primary charging roller, the developing cylinder, the primary transfer roller and the secondary transfer outer roller.
  • Page 235: Generation Of The Primary Charging Bias

    Chapter 7 [10] [11] HVT1 HVT2 D-CON F-7-15 [1] Developing cylinder [2] Photosensitive drum [3] Primary transfer roller [4] Primary charging roller [5] Secondary transfer outer roller [6] Primary charging AC high-voltage generation circuit [7] Primary charging high-voltage generation circuit [8] Developing AC high-voltage generation circuit [9] Developing DC high-voltage generation circuit [10] Primary transfer DC high-voltage generation circuit...
  • Page 236: Generation Of The Primary Transfer Bias

    Chapter 7 (DEV_DC_YMC, DEV_DC_Bk). The AC and DC biases thus generated are combined at such times as specified for application to the developing cylinder. The level of the developing bias varies in keeping with the instructions from the DC controller. 7.2.4 Generation of the Primary Transfer Bias 0013-8477 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i...
  • Page 237: Timing Of Image Stabilization Control

    Chapter 7 T-7-10 Item Description [1]Drum film thickness detection computes the film thickness of the photosensitive drum [2]ATR control determines the amount of toner to supply [3]Color Dmax control determines the best level of laser power [4]Black Dmax control determines the best level of developing bias [5]PASCAL control determines the best gradation table [6]Dhalf control...
  • Page 238: Atr Control

    Chapter 7 To form an optimum image against the possible wear on the photosensitive drum, the machine checks the thickness of the drum film. The check is made for every drum (color), and the result is recorded in EEPROM of the DC controller. The DC controller is referred when this data detects the primary charging AC bias, the primary transfer bias, and the ATR control target value.
  • Page 239: D-Max Control

    Chapter 7 - Video Count (for each print) The machine uses the video data arriving from the main controller to compute the amount of toner consumed, and makes up for it by supplying the drum unit with the same amount. - Result of Detection by the Patch Image Read Sensor (to every 80-sheet *1) The machine measures the toner image formed on the ITB using the patch image read sensor, and supplies the drum unit so that the density will be identical to the target density.
  • Page 240 Chapter 7 UN16 Laser Scanner HVT1 unit D-CON F-7-19 [1] Photosensitive drum [2] Developing cylinder [3] Path image data [4] Laser output [5] Developing DC bias [6] Color D-max control [7] Black D-max control UN16: patch image sensor A. Color D-max Control 1.
  • Page 241 Chapter 7 3. Flow of Operation Start-up DC controller Patch pattern formation UN16 Patch reading EX: D-max correction table for Y DC controller D-max correction table creation (Y, M, C) DC controller Laser output Laser output determination F-7-21 B. Black D-max Control 1.
  • Page 242: Pascal Control

    Chapter 7 patch. If the density is still outside the range of correction for a second time, the machine continues until it has formed as many as 4 patches. Start-up DC controller Patch pattern formation UN16 Patch reading 1st patch DC controller Black D-max correction Target...
  • Page 243: D-Half Control

    Chapter 7 Start-up Main controller Patch pattern data output DC controller Patch pattern formation Printing patch pattern data (3 types) to paper Reading the printed pattern on reader unit EX: PASCAL correction table for Y UN16 Actual gradation Patch reading characteristics Y63 Y64 DC controller...
  • Page 244 Chapter 7 UN16 Laser Scanner unit D-CON M-CON F-7-25 [1] Patch image data [2] Density data [3] D-half control [4] Video data UN16: patch image sensor 3. Flow of Operation 7-20...
  • Page 245 Chapter 7 Start-up Main controller Patch pattern data output DC controller Patch pattern formation EX: D-half correction table for Y UN16 Actual gradation Patch reading characteristics DC controller Density data output Main controller Ideal gradation characteristics D-half correction table creation (Y, M, C, Bk) Data output(V-CON) Ideal gradation...
  • Page 246: Arcdat Control

    Chapter 7 Start-up DC controller Reference patch pattern creation for ARCDAT UN16 Patch reading DC controller Density data (INT) output Video controller Data storage Data output(D-CON) (as reference data for ARCDAT) F-7-27 7.3.8 ARCDAT Control 0013-8492 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The machine performs abridged D-half control to attain ideal gradation characteristics and to reduce downtime (by the main controller).
  • Page 247: Color Displacement Correction Control

    Chapter 7 [1] Patch image data [2] Density data [3] Abridged D-half control [4] Video data UN16: patch image sensor 3. Flow of Operation Start-up DC controller Patch pattern formation UN16 Patch reading DC controller Measurement data (SIN) transmission Main controller Comparison of measurement data (SIN) and reference data (INT) Main controller...
  • Page 248 Chapter 7 UN15 UN16 Laser Scanner Unit D-CON M-CON F-7-30 [1] Color displacement detection signal UN16: color displacement sensor A UN15: color displacement sensor B D-CON: DC controller M-CON: Main controller A. Start-Up Timing - at power-on - when the front cover is opened/closed - during recovery from sleep - during initial rotation upon detection of a change in the environment (condition 1) - between sheets upon detection of a change in the environment (condition 2)
  • Page 249 Chapter 7 F-7-31 [1] Color displacement sensor A C. Sub Scanning Write Start Correction 1. Particulars of Control The machine forms a sub scanning position detection pattern of each color on the ITB, and compares the measurement (A) against the reference value (B) stored in the DC controller to detect the displacement (C) of each color.
  • Page 250: Atvc Control

    Chapter 7 F-7-33 [1] Color displacement sensor A [2] Color displacement sensor B Main scanning magnification correction control computes colour displacement correction values based on the partial magnification adjustment values for the image main scanning direction. There are eight blocks for each of the four colours, Y, M, C and Bk, giving a total of 32 values, which are programmed in the service mode when the device is installed.
  • Page 251: Special Control

    Chapter 7 a. Timing for start-up - when the power is ON - during warm-up rotation - in the case of continuous passage of paper, when the accumulated value is 200 prints from the last time ATVC execution. - comparing from the last time ATVC execution, the initial rotation when the inside humidity is 10% or more, or when the change of humidity is 2 deg C or more. - comparing from the last time ATVC execution, the next initial rotation of post accumulating 100 prints.
  • Page 252: Ohp Black Band Sequence

    Chapter 7 Negative bias (TR2 signal) is applied to the secondary transfer outer roller to prevent rear soiling of the print paper, and this creates a difference in electro-potential between the ITB and the roller. As a result, residual negative toner sticking to the secondary transfer outer roller returns to the ITB and is collected in the cleaning unit by the ITB cleaning blade.
  • Page 253 Chapter 7 MEMO: Normally (when ATR control is performed between sheets, etc.), the colour band sequence is performed right after ATR control. However, when ATR is performed when post rotation is being performed, the sequences are carried out in the order ATR control to ARCDAT control to colour band sequence. 3.
  • Page 254: Drum Unit

    Chapter 7 7.5 Drum Unit 7.5.1 Drum Unit 7.5.1.1 Overview 0014-0776 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The machine uses 4 drum units (Y, M, C, Bk), each consisting of a drum unit, developing cylinder, primary charging roller, and carrier and housed under the ITB. The machine supplies toner as follows: The toner coming from the hopper assembly is moved to the toner transport feedscrew A of the drum unit;...
  • Page 255: Detecting The Presence/Absence Of The Drum Unit

    Chapter 7 7.5.1.2 Detecting the Presence/Absence of the Drum Unit 0014-0778 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The machine uses its DC controller to detect the presence/absence of a drum cartridge with reference to the primary charging AC bias detection signal (ANO_1). The machine executes the detection when the power is turned on or when the front cover is closed, causing the DC controller to check the level of current of ANO_1 for individual drum unit.
  • Page 256 Chapter 7 Start Detect presence of drum unit All drum units present? Display 'No drum unit' message Detect presence of fuses All fuses present? Identify as new drum unit Blow fuse Fuse detection Fuse blown Drum life counter reset F-7-40 Do not replace drum units with new ones unnecessarily, in order to check function operations during service, etc.
  • Page 257: Opening/Closing The Toner Shutter

    Chapter 7 7.5.1.4 Opening/Closing the Toner Shutter 0014-0785 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The device is fitted with two toner shutters (the toner refill shutter and the waste toner shutter) to prevent toner soiling from the toner refill inlet or the waste toner outlet when a drum unit is being removed or replaced.
  • Page 258: Toner Container

    Chapter 7 7.6 Toner Container 7.6.1 Overview 0014-0770 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i There are four toner retainers for Y, M, C and Bk. The retainer for each color is composed of toner and a stirring plate. There is a hopper assembly under the toner retainer.
  • Page 259 Chapter 7 M-CON D-CON M8 11 PS3 PS6 [10] F-7-43 [1] Stirring plate [2] Agitating plate [3] Scraping spring [4] Sensor flag [5] Toner feed screw [6] Toner feed motor drive signal [7] Toner feed motor error detection signal [8] toner container [9] drum unit [10] Hopper assembly M8 and M11: Toner feed motor...
  • Page 260: Detecting The Level Of Toner

    Chapter 7 Any of the foregoing errors will be identified in response to a change in the output of a specific sensor (PS3 through PS6) of a specific developing assembly. Reference: If all is normal, the toner supply motor (M8 through M11) rotates clockwise (CW). If something goes wrong and the motor rotates counterclockwise (CCW), how- ever, the toner supply feedscrew will rotate to cause a change in the output of PS3 through (with the machine assuming malfunction of the toner supply motor).
  • Page 261: Toner Container Detection

    Chapter 7 T-7-14 Message type Message Descriptio Toner Level Detected by: Toner absence notice "Black toner is low. Replacement not yet needed." Toner feed level sensor "Yellow toner is low. Replacement not yet needed. " "Magenta toner is low. Replacement not yet needed." "Cyan toner is low.
  • Page 262: Primary Transfer Block

    Chapter 7 [2] ITB cleaning feedscrew [3] ITB cleaning blade [4] Tension roller [5] Primary transfer roller [6] ITB [7] Idler roller [8] Secondary transfer inside roller [9] Secondary transfer outside roller [10] Secondary transfer static eliminator [11] Primary transfer block [12] Secondary transfer block 7.7.1.2 Primary Transfer Block 0013-8507...
  • Page 263: Secondary Transfer Block

    Chapter 7 Laser Scanner Unit HVT2 D-CON M-CON F-7-48 [1] ITB cleaning blade [2] Bk halftone pattern 1. Particulars of Operation 1) The machine forms a Bk halftone pattern on the ITB over the length of the belt. 2) The machine executes ITB idle rotation. (about 45 sec) As a result, the ITB cleaning blade removes the Bk band together with the fingerprints from the ITB.
  • Page 264: Waste Toner Collection Mechanism

    Chapter 7 [2] Drum/ITB motor drive signal M1: drum/ITB motor 7.8 Waste Toner Collection Mechanism 7.8.1 Collecting the Waste Toner 0013-8501 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The machine collects waste toner discharged from the 2 types of cleaning units (ITB cleaning unit, drum cleaning units of individual colors) for collection in the waste toner case.
  • Page 265 Chapter 7 Waste toner Message type Message contents Detected by quantity Waste toner full 100 % Video count "Replace waste toner bottle." M-CON D-CON PS11 F-7-51 [1] Waste toner count [2] Waste toner case full alert detection signal [3] Waste toner case [4] Waste toner [5] Waste toner screw UN6: waste toner sensor (optical sensor)
  • Page 266: Waste Toner Case Detection

    Chapter 7 F-7-52 [1] Waste toner sensor (optical sensor) [2] Small amount of waste toner [3] Large amount of waste toner [4] Waste toner [5] Waste toner screw The machine remains ready to make prints even when a waste toner case full alert has been issued. 2.
  • Page 267: Parts Replacement Procedure

    Chapter 7 7.9 Parts Replacement Procedure 7.9.1 Process Unit 7.9.1.1 Removing the Process Unit 0014-1279 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Open the front cover [1]. F-7-55 F-7-53 4) Remove the 2 screws [1].
  • Page 268: Drum Unit

    Chapter 7 F-7-58 7.9.2 Drum Unit 7.9.2.1 Removing the Drum Cartridge 0014-2749 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Open the front cover [1]. F-7-61 4) Remove the 2 screws [1].
  • Page 269: Drum Itb Motor

    Chapter 7 Do not touch the ITB. If the ITB is scratched, it may cause the pickup fault or degradation of the print quality. In case the print quality is degraded due to touching the ITB, clean the ITB with soft and dry cloth. If the print quality is not improved, execute the following: [Additional Functions] >...
  • Page 270: Hopper Assembly

    Chapter 7 - 2 connectors [2] 3) Remove the screw [1]. - 4 screws [3] F-7-69 7.9.4 Hopper Assembly 7.9.4.1 Before Removing the Hopper Supply Unit F-7-72 0014-1276 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR 4) Pull out the hopper supply unit [1].
  • Page 271: Intermediate Transfer Unit

    Chapter 7 7.9.6 Intermediate Transfer Unit 7.9.6.1 Removing the ITB Unit 0014-1280 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Open the front cover [1]. F-7-75 2) Press the claw [1] down to detach the handle cover [2].
  • Page 272: Transfer Cleaning Unit

    Chapter 7 F-7-82 Place the removed ITB unit with the surface facing the photosensitive drum downward. In the case that the surface facing the photosensitive drum is placed upward, the ITB lock lever [1] may be broken. F-7-80 8) Fix the ITB unit [1] with the tip-resistant arm [2] (Fix in the lower one of the 2 grooves).
  • Page 273: Points To Note When Replacing The Transfer Cleaner Unit

    Chapter 7 F-7-85 2) Lift the ITB unit [1] and remove it from the transfer cleaner unit [2]. - 2 bosses [3] F-7-87 - 2 hooks [4] After attaching the transfer cleaner unit, make sure to check visually that the scraper sheet is not folded at the both side of the transfer cleaner unit.
  • Page 274: After Replacing The Secondary Transfer Roller

    Chapter 7 F-7-89 3) Detach the plate [1]. - 2 screws [2] F-7-92 7.9.8.2 After Replacing the Secondary Transfer Roller 0014-5449 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i Upon replacement to the new secondary transfer outer roller, attachment of the rubber component of the secondary transfer roller onto the ITB belt caus-...
  • Page 275 Chapter 8 Pickup/Feeding System...
  • Page 277 Contents Contents 8.1 Construction ...................................8-1 8.1.1 Specifications, Controls, and Functions............................8-1 8.1.2 Division into Blocks ..................................8-3 8.1.3 Arrangement of Rollers................................8-4 8.1.4 Diagram of Paper Paths (w/ copy tray )............................8-5 8.1.5 Diagram of Paper Paths (w/ Finisher-Z1/copy tray)........................8-6 8.1.6 Diagram of Paper Paths (w/ Finisher-Y1/Saddle Finisher-Y2) ....................
  • Page 278 Contents 8.10 Delivery ..................................8-38 8.10.1 Delivery Control ..................................8-38 8.10.2 Delivery to the Main Body Tray.............................. 8-38 8.10.3 Delivery Operation when Mounting the Delivery Accessory....................8-38 8.10.4 Specifying the Delivery Point..............................8-39 8.11 Parts Replacement Procedure............................ 8-40 8.11.1 Pickup Unit 1 ................................... 8-40 8.11.1.1 Before Removing the Cassette Pickup Unit 1 ............................
  • Page 279 Contents 8.11.19.2 Removing Manual Feed Pickup Roller ..............................8-48 8.11.20 Manual Feed Separation Pad ..............................8-49 8.11.20.1 Before Removing Manual Feed Separation Pad ............................8-49 8.11.20.2 Removing Manual Feed Pickup Separation Pad ............................8-49 8.11.21 Registration Motor ................................. 8-49 8.11.21.1 Before Removing Registration Motor ..............................8-49 8.11.21.2 Removing Registration Motor...................................8-49 8.11.22 Duplex Unit....................................
  • Page 281: Construction

    Chapter 8 8.1 Construction 8.1.1 Specifications, Controls, and Functions 0014-0295 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The major specifications, controls, and functions of the pickup/feeding system are as follows: T-8-1 Item Description...
  • Page 282 Chapter 8 Item Description Delivery accessory Inner 2-Way Tray-D1 Copy Tray-J1 Finisher-Z1 Buffer Path Unit-E2 Finisher-Y1 Saddle Finisher-Y2 Punch Unit-L1/M1/N1/P1 Pickup accessory Cassette Feeding Unit-Y2 Side Paper Deck-Z1 Envelope Cassette Attachment-C2...
  • Page 283: Division Into Blocks

    Chapter 8 8.1.2 Division into Blocks 0014-0296 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i F-8-1 [1] Pickup assembly (cassette 2) [2] Pickup assembly (cassette 1) [3] Manual feed pickup assembly [4] Registration roller assembly [5] Transfer assembly...
  • Page 284 Chapter 8 8.1.3 Arrangement of Rollers 0014-0298 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i [34] [33] [32] [31] [30] [29] [28] [27] [26] [25] [35] [24] [36]...
  • Page 285 Chapter 8 8.1.4 Diagram of Paper Paths (w/ copy tray ) 0014-0299 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i F-8-3 [1] Pickup from cassette 1 [2] Pickup from cassette 2 [3] Pickup from cassette pedestal (option) [4] Pickup from side paper deck (option)
  • Page 286: Diagram Of Paper Paths (W/ Finisher-Z1/Copy Tray)

    Chapter 8 8.1.5 Diagram of Paper Paths (w/ Finisher-Z1/copy tray) 0014-0300 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i F-8-4 [1] Pickup from cassette 1 [2] Pickup from cassette 2 [3] Pickup from cassette pedestal (option) [4] Pickup from paper deck (option)
  • Page 287: Arrangement Of Sensors

    Chapter 8 F-8-5 [1] Pickup from cassette 1 [2] Pickup from cassette 2 [3] Pickup from cassette pedestal (option) [4] Pickup from paper deck (option) [5] Pickup from manual feeder [6] Delivery to Finisher-Y1/Saddle Finisher-Y2 (option) [7] No.2 delivery assembly (option) 8.1.7 Arrangement of Sensors 0014-0302 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i...
  • Page 288 Chapter 8 [22] [21] [20] [19] [18] [16] [13] [12] [11] [10] F-8-6 [1] Cassette 1 paper level sensor B (PS22) [2] Cassette 1 paper level sensor A (PS21) [3] Cassette 2 paper level sensor B (PS24) [4] Cassette 2 paper level sensor A (PS23) [5] Cassette 2 paper sensor (PS20) [6] Cassette 2 retry sensor (PS26) [7] Cassette 1 paper sensor (PS8)
  • Page 289: Route Of Drive

    Chapter 8 8.1.8 Route of Drive 0014-0303 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1. Main Body F-8-7 M3 : Fixing motor M4 : Cassette 1 pickup motor M5 : Cassette 2 pickup motor M6 : Registration Multi Motor M7 : Duplexing motor...
  • Page 290: Basic Sequence

    Chapter 8 8.2 Basic Sequence 8.2.1 Basic Sequence 0014-0305 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i - Basic Sequence of Operation for Making 3 Prints Print Start PRINT Cassette 1 pickup motor...
  • Page 291: Feeding Speed According To The Print Media And Resolution

    Chapter 8 [1] Increase in Speed for Pickup The speed is 1.5 times as high as the process speed (in the case of manual feed, decelerates to about 0.6). [2] Increase in Speed for Reversal The speed is 2 times as high as the process speed (no increase if for delivery to tray 3). 2.
  • Page 292: Feeding Speed Of Each Feeding Path And Timing For Switching Feeding Speed

    Chapter 8 Resolution T-8-3 Resolution Feeding speed 600 dpi Normal speed 1200 dpi (only at printing) Half speed 8.3.3 Feeding Speed of Each Feeding Path and Timing for Switching Feeding Speed 0014-5566 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i Acceleration and starting point of acceleration according to each delivery outlet and materials and sizes are as follow: The following 5 points are the points at which the feeding speed is changed (points to change the speed control).
  • Page 293 Chapter 8 Primary delivery motor Secondary delivery motor Speed Outlet Paper type Size* Acceleration point Deceleration point Acceleration point Deceleration point (mm/s) A point where the trail edge reaches a point 10 mm downstream from the fixing rear roller (detect with the inner delivery sensor) Plain paper A point where the trail edge...
  • Page 294: Reversing Accelerating Control Of Large Size Paper

    Chapter 8 Delivery-3 motor Buffer motor Speed Outlet Paper type Size* Acceleration point Deceleration point Acceleration point Deceleration point (mm/s) Detect the paper trailing edge at 10mm downstream of fixing rear roller (detected with the inside delivery sensor) Plain paper Detect the paper trailing edge at 10mm downstream of fixing rear roller...
  • Page 295: Detecting Jams

    Chapter 8 F-8-12 [1] reversing roller [2] reversing sensor [3] reversing point [4] fixing rear roller [5] Secondary transfer outside roller [6] Secondary transfer inside roller 8.4 Detecting Jams 8.4.1 Delay Jams 8.4.1.1 Delay Jam for Those Other Than the Pickup Unit 0014-0307 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i A delay jam outside the pickup unit is identified as follows:...
  • Page 296 Chapter 8 Sensor No. 3 Delivery sensor (PS5A) 8-16...
  • Page 297: Delay Jam For The Pickup Unit

    Chapter 8 8.4.1.2 Delay Jam for the Pickup Unit 0014-0308 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The leading edge of paper does not reach the sensor after the cassette 1/2 pickup motor has started to rotate. Or, in the case that the paper leading edge does not reach to the sensor within specified time after turning on the manual feeder pickup clutch Start key ON or PRINT set...
  • Page 298: Other Jams

    Chapter 8 8.4.3 Other Jams 8.4.3.1 Size Difference Jam 0013-8629 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i In the case of detecting paper that is shorter than specified Sensor Pre-registration sensor (PS7) 8.4.3.2 Material Difference Jam...
  • Page 299 Chapter 8 [10] Lifter plate 8-19...
  • Page 300: Basic Sequence

    Chapter 8 8.5.2 Basic Sequence 0014-0314 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i Basic Sequence of Operation for Making 3 Prints Print Start PRINT Cassette 1 pickup motor (M4) Cassette 1 pickup...
  • Page 301 Chapter 8 T-8-6 Size (no-cassette) Blank (no-cassette) 305x457 mm Blank (no-cassette) Blank (no-cassette) Envelope/ENV *1 Blank (no-cassette) - SW4 is used to detect the state of the AB/Inch-configuration switch. - As for the blank (no-cassette), even if inserting the cassette to this point to match the dial, it is regarded that the cassette is not inserted, resulting in no execution of controls such as lifter uprising operation.
  • Page 302 Chapter 8 *1 If an envelope size is detected, an envelope cassette must be fitted. 8.5.4 Setting Up the Universal Cassette 0014-0316 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The following are default sizes the machine will assume when U1 through U4 are detected: T-8-8 Universal cassette...
  • Page 303 Chapter 8 F-8-19 [1] Flag [2] Cassette paper sensor [3] Lifter clutch [4] Cassette paper level sensor A [5] Cassette paper level sensor B [6] Paper level sensor flag [7] Lifter gear [8] Tray 8-23...
  • Page 304: Manual Feed Pickup Unit

    Chapter 8 View from the Front of the Machine When full with paper Cassette paper Cassette paper level sensor B level sensor A Paper When half full with paper Paper Cassette paper Cassette paper level sensor A level sensor B OFF ON When there is little paper Paper...
  • Page 305 Chapter 8 necting the manual feeder pickup clutch (CL5). The mechanisms of the manual feeder pickup assembly and the manual feed tray are shown in the following figures. F-8-21 [1] Side guide [2] Manual feeder pickup tray [3] Pressure spring [4] Lifting plate [5] Manual feeder paper sensor flag [6] Separation pad...
  • Page 306: Basic Sequence Of Operation

    Chapter 8 DC Driver DC-CON F-8-22 [1] Lifting plate SL4: Multi lifting plate up/down solenoid M6: Registration multi pickup motor A paper that is picked up from the manual feeder pickup assembly moves forward the distance where the predetermined arching (5.5 mm) is added after detecting the leading edge with the pre-registration sensor (PS7).
  • Page 307: Identifying The Paper Size

    Chapter 8 Print start PRINT LSTR Registration multi pickup motor (M6) Multi lifting plate up/ down solenoid (SL4) Manual feed pickup clutch(CL5) Registration clutch (CL6) Pre-registration sensor (PS7) F-8-23 8.6.3 Identifying the Paper Size 0014-5227 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The width of paper is detected with reference to the output of the variable resistor (SVR1), which operates in conjunction with the movement of the side guide.
  • Page 308: Control Of Registration Unit

    Chapter 8 DC controller PCB F-8-25 8.7.2 Control of Registration Unit 0014-2910 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i In this machine, it is controlled to turn OFF the pickup motor (in case of cassette pickup), manual feeder pickup clutch (in case of manual feeder pickup), and the duplexing feeding motor (in case of duplexing re-pickup) to make papers stop at the point where the distance from the pre-registration sensor to the registration roller (19.9 mm) + predetermined registration arching (cassette/duplexing: 3 mm, manual feed: 5.5 mm) are added after the pre-registration sensor detects the lead- ing edge.
  • Page 309: Material Difference Jam Detection

    Chapter 8 8.7.4 Material Difference Jam Detection 0014-3046 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The machine determines the following cases as the material difference jam, and stop its operation. - In case the material is non-transparency when transparency is set.
  • Page 310 Chapter 8 FUSE_M_XA PS16 FUSE_M_A FUSE_M_B FUSE_M_XB LOOP_SNS DC Driver DCON LOOP2_SNS F-8-26 PS2: Arch sensor PS16: Arch sensor 2 M3: Fixing motor 3. Control Sequence The sequence of arch control is shown as below. a. Starting arch monitoring Start arch monitoring from the point where the leading edge of paper enters fixing (the point of reaching the fixing nip). b.
  • Page 311: Duplex Feeding Unit

    Chapter 8 At the point where the leading edge of At the point where the paper reaches the fixing nip trailing edge of paper has passed the secondary transfer roller During arch control Increasing the fixing feeding speed Same as process speed Decreasing the fixing feeding speed For plain paper...
  • Page 312 Chapter 8 F-8-29 [1] Reversing roller [2] Reversal sensor (PS4A) [3] Duplexing inlet sensor (PS3A) [4] Duplexing inlet roller [5] Duplexing feeding roller 1 [6] Duplexing feed sensor (PS10) [7] Duplexing feeding roller 2 There are following restrictions regarding duplexing feeding for this machine. - Duplexing feeding is possible only for plain paper.
  • Page 313: Flow Of Paper

    Chapter 8 - Configuration Without an Accessory Installed A4/LTR 1-2 2-2 1-1 3-2 2-1 4-2 3-1 4 sheets A4/LTR 2-2 1-1 3-2 4-1 5-1 5 sheets A4/LTR 2-2 1-1 3-2 4-2 3-1 4-1 6-2 5-1 6-1 6 sheets A3/LDR 3 sheets F-8-30 However, in the case of delivery to tray 3 (outside), the machine uses single-sheet circulation.
  • Page 314 Chapter 8 F-8-33 An image is formed for the 2nd side of the 1st sheet. The 2nd sheet is picked up. F-8-34 The 1st sheet is turned over, and is moved for duplexing registration. An image is formed for the 2nd side of the 2nd sheet. F-8-35 The 1st sheet is moved for registration once again.
  • Page 315 Chapter 8 F-8-36 An image is formed for the 1st side of the 1st sheet and the 2nd side of the 3rd sheet. The 2nd sheet is moved for duplexing. F-8-37 The 1st sheet is delivered. The 3rd sheet is turned over and is moved for duplexing registration. The 2nd sheet is moved for registration once again. The 4th sheet is picked up.
  • Page 316 Chapter 8 F-8-39 The 2nd sheet is delivered. The 4th sheet is turned over, and is moved for duplexing registration. The 3rd sheet is moved for registration once again. The 5th sheet is picked up. F-8-40 An image is formed for the 1st side of the 3rd sheet and for the 2nd side of the 5th sheet. The 5th sheet is moved for duplexing. F-8-41 The 3rd sheet is delivered.
  • Page 317 Chapter 8 F-8-42 An image is formed for the 1st side of the 4th sheet. The 5th sheet is moved for duplexing. F-8-43 The 4th sheet is delivered. The 5th sheet is moved for registration once again. F-8-44 An image is formed for the 1st side of the 5th sheet. 8-37...
  • Page 318: Delivery

    Chapter 8 F-8-45 The 5th sheet is delivered. 8.10 Delivery 8.10.1 Delivery Control 0014-3198 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i There are some delivery accessories available for this machine: the 2 / 3 delivery units, the finisher Z1 and the saddle finisher Y2. For the purpose of improving the productivity, the 2 / 3 delivery units are connected to the main body as the standard equipments.
  • Page 319 Chapter 8 acceleration point accelerated speed 71.5mm/s(1/2 speed) In case the processing speed is 1/2 or slower, and the paper length is -> 143mm/s buffer outlet sensor OFF longer than LTR 35.8mm/s(1/4 speed) -> 143mm/s The points of acceleration differ by the processing speed as the feeding speed of the media cannot be accelerated to 1/2 speed or faster when the motor is rotating at 1/2 speed or slower due to the drive configuration of the delivery motor 1.
  • Page 320 Chapter 8 8.11 Parts Replacement Procedure 8.11.1 Pickup Unit 1 8.11.1.1 Before Removing the Cassette Pickup Unit 1 0014-0657 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Detach the rear right cover.
  • Page 321 Chapter 8 Cover] Points to note when attaching 4) Remove the cassette pickup unit 2. (page 8-40)[Removing the Cassette - Make sure that the 6 places [A] in the figure are surely fit into the hole Pickup Unit 2] on the sensor mount [1] and then, attach the sensor mount [1] with 5 5) Remove the cassette pickup unit 1.
  • Page 322 Chapter 8 Cover] 8.11.7.2 Removing the Cassette Pickup Motor 1 0014-0690 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Free the cable [1] from the 2 wire saddles [2]. F-8-55 8.11.5 Feed Roller 8.11.5.1 Removing the Feed Roller...
  • Page 323 Chapter 8 - 5 screws [2] F-8-64 2) Remove the heater switch PCB mount [1]. F-8-61 - 2 screws [2] 5) Remove the pickup motor base [1]. - 3 edge saddles [3] - 2 connectors [2] - 5 connectors [4] - 1 screw [3] - 5 screws [4] F-8-62...
  • Page 324: Cassette Size Detection Sensor

    Chapter 8 C3080 / iR C3080i 1) Detach the mount cover [1] (snap stopper). F-8-67 5) Remove the pickup motor base [1]. - 2 connectors [2] F-8-70 - 1 screw [3] 2) Disconnect 2 connectors [1]. - 5 screws [4] 3) Free the cable from the 5 wire saddles [2].
  • Page 325: Cassette Retry Paper Sensor

    Chapter 8 1) Detach the rear right cover. (page 10-15)[Detaching the Rear Right Cover] 2) Detach the right cover. (page 10-36)[Opening/Detaching the Right Cov- 3) Detach the right lower cover. (page 10-14)[Detaching the Right Lower Cover] 4) Remove the cassette pickup unit 2. (page 8-40)[Removing the Cassette Pickup Unit 2] 5) Remove the cassette pickup unit 1.
  • Page 326: Slide Resistor

    Chapter 8 8.11.13 Slide Resistor 1) Remove the cassette pickup solenoid [1]. - 1 wire saddle [2] - 1 connector [3] 8.11.13.1 Before Removing Slide Resistor - 1 screw [4] 0014-1176 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Detach the rear right cover.
  • Page 327: Manual Feed Pickup Clutch

    Chapter 8 F-8-85 F-8-82 2) Remove the cassette size sensor PCB [1]. 8.11.17 Manual Feed Tray Unit - 3 connectors [2] - 2 wire saddles [3] 8.11.17.1 Before Removing Manual Feed Tray Unit - 2 PCB supports [4] 0014-1174 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Detach the rear right cover.
  • Page 328: Manual Pickup Roller

    Chapter 8 C3080 / iR C3080i 1) Remove the slide block [3] and the manual feed pickup guide [1]. - 1 screw [2] F-8-91 8.11.19 Manual Pickup Roller 8.11.19.1 Before Removing Manual Feed Pickup Roller 0014-1262 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR F-8-88 C3080 / iR C3080i 2) Detach the connector cover [1].
  • Page 329 Chapter 8 F-8-96 8.11.20 Manual Feed Separation Pad F-8-93 8.11.20.1 Before Removing Manual Feed Separation Pad 3) Disengage the claw and remove the bushing [1]. 0014-1268 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Detach the rear right cover.
  • Page 330 Chapter 8 1) Remove the Duplexing Feed frame [4]. - 1coil spring [1] - 1 E-ring [2] - 1 shaft [3] F-8-98 2) Disconnect 7 connectors on the optional power supply PCB [1]. 3) Disconnect 12 connectors on the controller power supply PCB [2]. F-8-101 4) Remove the optional power supply/controller power supply mount [3].
  • Page 331 Chapter 9 Fixing System...
  • Page 333 Contents Contents 9.1 Construction ...................................9-1 9.1.1 Specifications, Controls, and Functions............................9-1 9.1.2 Major Components..................................9-1 9.1.3 Construction of the Control System............................. 9-2 9.2 Various Control Mechanisms............................9-3 9.2.1 Controlling the Fixing Temperature ............................9-3 9.2.1.1 Overview .........................................9-3 9.2.1.2 Temperature control in standby ..................................9-3 9.2.1.3 Temperature Control during Printing................................9-4 9.2.1.4 Fixing film edge cooling control..................................9-6 9.2.1.5 Detection of the Fixing Assembly Absence/Presence ............................9-9...
  • Page 335: Construction

    Chapter 9 9.1 Construction 9.1.1 Specifications, Controls, and Functions 0013-9525 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The major specifications, controls, and functions of the fixing system are as follows: T-9-1 item function/method...
  • Page 336: Construction Of The Control System

    Chapter 9 fixing film unit pressure roller F-9-1 PS29 PS28 F-9-2 9.1.3 Construction of the Control System 0013-8516 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i...
  • Page 337: Various Control Mechanisms

    Chapter 9 AC driver PCB HTDRV1 J2110E-3 J214-6 DC driver PCB HTDRV2 J2110E-4 J214-5 RDRV J2110E-6 J214-3 DCON VINJDG J2110E-7 J214-2 J2110E-8 J214-1 J1001 F-9-3 9.2 Various Control Mechanisms 9.2.1 Controlling the Fixing Temperature 9.2.1.1 Overview 0014-5556 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i Temperature control of the fixing heater is done by using the main thermistor, which is in contact with the centre part of the heater, to detect temperature.
  • Page 338: Temperature Control During Printing

    Chapter 9 Device status COPY/PRINT STANDBY COPY/PRINT Fixing temperature 5 sec 15 sec FlyingStart F-9-4 C. Standby temperature control Standby temperature control is applied as follows, when specified in service mode. Standby temperature control begins once the temperature adjustment after job completion has finished, and continues for up to 15 minutes (but will stop once a flying start instruction is received).
  • Page 339 Chapter 9 T-9-3 Range of temperature adjustment (Ambient Temperature and Humidity / Speed Paper type User setting Low Temperature and Humidity) (deg Normal speed plain paper (64 to 105 g/m2) plain paper 220 to 200/225 to 200 thin paper (less than 64 g/m2) plain paper L 210 to 185/215 to 190 special fixing mode 2 *3...
  • Page 340: Fixing Film Edge Cooling Control

    Chapter 9 Resets the temperature at which job is restarted and the amount of time required before the restart when the paper size is changed to larger sizes (A4R or wider) during down-sequence control. T-9-4 Entry Temperature at Return Time Before Return Enter a greater entry if reducing the downtime during paper size switchover is desired.
  • Page 341 Chapter 9 As the fixing film edge temperature increases / decreases, the edge cooling fan is turned ON / OFF in order to adjust the temperature. The sub-thermistor 1 temper- ature reading at the fixing film edge, paper size, paper type, the total number of paper passage are the factors that determines the temperature range at which the edge cooling fan will be turned ON / OFF.
  • Page 342 Chapter 9 - At low temperature and humidity (at full speed) T-9-7 Paper Size Paper Type Plain Paper 177 to 185 Thin Paper 197 to 205 Special Fixing Mode 187 to 195 LTR-R/LGL Plain Paper 177 to 185 Thin Paper 197 to 205 Special Fixing Mode 187 to 195...
  • Page 343: Detection Of The Fixing Assembly Absence/Presence

    Chapter 9 3. Error detection of fixing end cooling system a. Fault of end cooling fan (1) Timing of detection Implement detection at each time of end cooling fan ON. (2) Error determination Error determination is made when the lock signal of the fan has not been ON for one continuous second. (3) Operation after detection Display the following message on control panel.
  • Page 344 Chapter 9 T-9-10 Sub-Thermistor 1 Temperature (Reading at Ambient Temperature Process speed Paper type User setting Printing speed (ppm) and Humidity / Low Temperature and Humidity) Normal speed plain paper plain paper (64 to 105 g/m2) 220/225 thin paper plain paper L (less than 64 g/m2) 210/215 special fixing mode 2 *3...
  • Page 345: Protective Functions

    Chapter 9 releasing operation Fixing motor (M3) reverses, pressure release lever 2 [2] pushes up the pressure plate [2] so that the fixing film unit [4] releases from the pressure roller [5]. PS13 PS13 Pressed Released F-9-7 [1] Pressure plate [2] Release lever [3] Sensor flag [4] Fixing film unit...
  • Page 346 Chapter 9 DC Driver PCB ZEROX Zero Cross Detector PCB THERR RDRV Relay Safety Circuit SOFTRON HTDRV1 DC Controller Triac HTDRV2 AC Driver PCB MAIN THRM SUB THRM2 SUB THRM1 F-9-8 Cutting Off the Power (thermistor) Using the DC Controller (CPU) The CPU monitors the output voltage (MAIN_THRM,SUB_THRM1,SUB_THRM2) of the main thermistor/sub thermistor 1/sub thermistor 2;...
  • Page 347: Fixing System Error Code

    Chapter 9 9.4.2 Fixing System Error Code 0013-8530 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i T-9-11 Code Description Corrective action E001 Fixing high temperature error 0000 Condition - Replace the fixing sleeve unit (main thermistor).
  • Page 348: Parts Replacement Procedure

    Chapter 9 9.5 Parts Replacement Procedure 9.5.1 Fixing Unit 9.5.1.1 Before Removing Fixing Unit 0014-0573 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Detach the rear right cover. (page 10-15)[Detaching the Rear Right Cover] 2) Open the right cover fully (to the point where it does not interfere with oth- er parts).
  • Page 349 Chapter 9 F-9-18 F-9-14 7) Free the 3 grounding wires [1]. 3) Fix the 5 screws [1] and pull out the protective sheet [2]. - 3 screws [2] 8) Disconnect the connector [3]. 9) Open the retainer arm [5]. - 1 screw [4] F-9-15 4) Detach the cable cover [1].
  • Page 350: Pressure Roller

    Chapter 9 F-9-21 F-9-25 9.5.3 Pressure Roller 9.5.3.1 Before Removing Pressure Rolle 0013-8776 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Detach the rear right cover. (page 10-15)[Detaching the Rear Right Cover] 2) Open the right cover fully (to the point where it does not interfere with oth- er parts).
  • Page 351 Chapter 9 F-9-28 4) Remove the pressure roller [1] by sliding it. F-9-29 5) From the removed pressure roller [1], remove the following parts. - 1 gear [2] (1 hook [3]) - 1 bush [4] - 1 bearing [5] F-9-30 9-17...
  • Page 353 Chapter 10 Externals and Controls...
  • Page 355 Contents Contents 10.1 Control Panel................................10-1 10.1.1 Overview....................................10-1 10.1.2 LCD Processing ..................................10-1 10.1.3 Adjusting the LCD Screen Contrast ............................10-1 10.1.4 Control Panel CPU................................... 10-1 10.2 Counters ..................................10-1 10.2.1 Overview....................................10-1 10.2.2 Timing of Increasing the Count ............................... 10-2 10.3 Fans ....................................10-3 10.3.1 Overview....................................
  • Page 356 Contents 10.5.1.11 Reader Left Cover....................................10-18 10.5.1.11.1 Detaching the Reader Left Cover ..............................10-18 10.5.1.12 Reader Front Cover....................................10-18 10.5.1.12.1 Detaching the Reader Front Cover ..............................10-18 10.5.1.13 Reader Rear Cover....................................10-19 10.5.1.13.1 Detaching the Reader Rear Cover..............................10-19 10.5.2 Hopper Drive Unit ................................. 10-20 10.5.2.1 Removing the Hopper Drive Unit................................
  • Page 357 Contents 10.5.20.2 Removing the Heater Switch PCB ................................10-31 10.5.21 ProcessUunit Cooling Fan ..............................10-32 10.5.21.1 Before Removing the Front Process Unit Fan ............................10-32 10.5.21.2 Removing the Front Process Unit Fan ..............................10-32 10.5.21.3 Before Removing the Rear Process Unit Fan ............................10-32 10.5.21.4 Removing the Rear Process Unit Fan ..............................10-32 10.5.22 Fixing Heat Discharge Fan ..............................
  • Page 359: Control Panel

    Chapter 10 10.1 Control Panel 10.1.1 Overview 0013-8651 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The machine's control panel consists of the following PCBs, LCD, and touch panel, each offering the functions that follow: - LCD display function - contrast adjustment - touch switch input...
  • Page 360 Chapter 10 Model Counter 1 Counter 2 Counter 3 Counter 4 Counter 5 Counter 6 Counter 7 Counter 8 100V total 2 copy total A copy total A not indicated* not indicated* not indicated* (full color + (full color + (black-and-white (black-and-white mono color;...
  • Page 361: Overview

    Chapter 10 1. Single-Sided Print, 2nd Side of a Double-Sided Print In the case of a single-sided print or the 2nd side of a double-sided print, the machine increase the count when the trailing edge of paper is discharged outside the machine, as indicated by the output of the following sensor: T-10-2 Condition...
  • Page 362 Chapter 10 FM11 F-10-2 FM10 F-10-3 10-4...
  • Page 363: 2-Speed Control

    Chapter 10 10.3.2 2-Speed Control 0013-8660 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i Among the fans mounted to the machine, the delivery adhesive fan and the power supply fan 2 execute 2-speed control. Switching of the rotation speed is executed by switching the voltage by the voltage switching PCB of the fan.
  • Page 364 Chapter 10 Name Description Remarks Leakage breaker Block the power supply at abnormal state Heater PCB Switch ON/OF the power supply to the cassette heater, the reader heater, Option for 100V/230V and the deck heater. High voltage power supply PCB Generate various high voltages AC driver PCB Supply AC power to the printer power supply PCB and the accessories...
  • Page 365: Route Of Power To The Reader Unit

    Chapter 10 10.4.1.2 Route of Power to the Reader Unit 0013-8665 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The reader controller PCB uses the 24/13 VDC from the printer unit to generate the following DC voltages: - 16 VDC (for scanning lamp) - 12 VDC (for CCD) - 5 VDC (for sensor)
  • Page 366: Routes Of Power To Various Options

    Chapter 10 10.4.1.4 Routes of Power to various Options 0013-8667 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The power from the printer unit to the accessories is routed as follows: F-10-9 [1] Reader unit power cable [2] DADF I/F cable...
  • Page 367: Rated Output Of The Controller Power Supply Pcb

    Chapter 10 10.4.2.2 Rated Output of the Controller Power Supply PCB 0013-8669 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i The ratings and the power tolerances of the controller power supply PCB are as follows: T-10-6 Output name 12VA...
  • Page 368: Rated Output Of The Options Power Supply Pcb

    Chapter 10 10.4.2.3 Rated Output of the Options Power Supply PCB 0013-8670 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i Rated output and power supply tolerance of the accessory power supply PCB are shown below: T-10-7 Output name all-night/non-all night...
  • Page 369: Power Supply Control

    Chapter 10 1. Standby Mode In standby mode, the machine is more or less ready to start a job, i.e., all its components are supplied with power. 2. Power Save Mode Power status change control: low-power and sleep mode are called power-save mode as a generic term. The power mode changes from stand-by to low-power, then to sleep automatically.
  • Page 370: Snmp Setup

    Chapter 10 Copy / stand-by Low-power / sleep 1 Sleep 2 mode AC OFF mode mode mode Controller power supply PCB non-all night 24VU1 non-all night 24VU2 non-all night 13VA1 non-all night 13VA2 all night 13VB non-all night 12VA non-all night non-all night All-night power supply PCB all night...
  • Page 371 Chapter 10 F-10-11 10-13...
  • Page 372: Detaching The Right Lower Cover

    Chapter 10 10.5 Parts Replacement Procedure 10.5.1 External Covers 10.5.1.1 Front Cover 10.5.1.1.1 Detaching the Front Cover 0014-0635 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Open the front cover [1].
  • Page 373: Rear Right Cover

    Chapter 10 F-10-17 3) Push down the claw [1] and then detach the handle cover [2]. F-10-21 7) Remove the right front cover [1]. - 3 screws [2] F-10-18 4) Remove the face cover [1]. F-10-22 F-10-19 5) Slide the inside right cover [2] to the direction of the arrow. 10.5.1.4 Rear Right Cover - 1 screw [1] 10.5.1.4.1 Detaching the Rear Right Cover...
  • Page 374: Upper Left Cover

    Chapter 10 4) Detach the rear right cover [2]. 10.5.1.6 Left Lower Cover - 4 screws [3] 10.5.1.6.1 Detaching the Left Lower Cover 0014-0642 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Pull out the cassette 1,2 slightly.
  • Page 375: Rear Lower Cover

    Chapter 10 F-10-29 2) Detach the rear upper cover [1]. - 4 screws [2] - 3 screws [3] (Loosen) F-10-32 10.5.1.10 Reader Right Cover 10.5.1.10.1 Detaching the Reader Right Cover 0018-2093 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Open the copyboard glass (or ADF).
  • Page 376: Reader Left Cover

    Chapter 10 F-10-34 F-10-36 10.5.1.11 Reader Left Cover 10.5.1.12 Reader Front Cover 10.5.1.11.1 Detaching the Reader Left Cover 10.5.1.12.1 Detaching the Reader Front Cover 0018-2423 0014-1336 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i C3080 / iR C3080i...
  • Page 377: Reader Rear Cover

    Chapter 10 F-10-38 3) Remove the glass retainer (left) [2]. - 2 screws [1] F-10-41 2) Disconnect the reader unit communication cable [1] and the ADF commu- nication cable [2] (models with ADF only). F-10-39 4) Detach the reader front cover [2]. - 2 screws [1] F-10-42 3) Detach the reader rear cover [1].
  • Page 378: Hopper Drive Unit

    Chapter 10 10.5.2 Hopper Drive Unit 10.5.2.1 Removing the Hopper Drive Unit 0014-1286 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Remove the waste toner box. 2) Push down the claw [1] and then detach the handle cover [2].
  • Page 379 Chapter 10 11) Remove the hopper drive unit (Y) [1]. - 3 screws [2] 12) Remove the hopper drive unit (M) [3]. - 3 screws [4] 13) Remove the hopper drive unit (C) [5]. - 3 screws [6] 14) Remove the hopper drive unit (Bk) [7]. - 3 screws [8] F-10-53 F-10-49...
  • Page 380: Printer Power Supply Unit

    Chapter 10 - 12 connectors [2] - 6 screws [3] F-10-57 5) Disconnect the lattice connector [1] of the cassette pedestal. - 1 screw [2] - 2 wire saddles [3] F-10-55 10.5.5 Printer Power Supply Unit 10.5.5.1 Before Detaching the Printer Power Supply Assembly 0014-2490 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR...
  • Page 381 Chapter 10 F-10-63 F-10-60 4) Detach the screw cover [1] on the left side of the control panel, and re- 8) Remove the printer power supply assembly [1]. move the screw at the back of it. - 4 screws [2] F-10-61 F-10-64 5) Slide the control panel [1] to the right, and pull it out forward.
  • Page 382: Dc Controller Pcb

    Chapter 10 F-10-66 3) Disconnect the 4 connectors [1] on the control panel CPU PCB. F-10-70 4) Disconnect the 2 connectors [2] on the control panel inverter PCB. 5) Free the cable from the 3 wire saddles [3]. 10.5.8 DC Controller PCB 10.5.8.1 Before Detaching the DC Controller PCB 0014-1287 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR...
  • Page 383: Printer Power Supply Pcb

    Chapter 10 F-10-74 5) Disconnect the lattice connector [1] of the cassette pedestal. - 1 screw [2] F-10-72 - 2 wire saddles [3] 10.5.9 Printer Power Supply PCB 10.5.9.1 Before Detaching the Printer Power Supply PCB 0014-2488 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Detach the rear upper cover.
  • Page 384: All-Night Power Supply Pcb

    Chapter 10 10.5.11 Leakage Breaker 10.5.11.1 Before Removing the Leakage Breaker 0014-2622 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Detach the rear upper cover. (page 10-16)[Detaching the Rear Upper Cover] 2) Detach the rear lower cover.
  • Page 385 Chapter 10 1) Remove the left cover. (page 10-16)[Detaching the Left Cover] 1) Remove the ITB unit. (page 7-47)[Removing the ITB Unit] 10.5.12.2 Removing HVT1 PCB (for image forming) 10.5.13.2 Removing the HVT2 PCB (for transfer) 0014-1283 0014-2483 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i C3080 / iR C3080i...
  • Page 386: Ac Driver Pcb

    Chapter 10 F-10-89 F-10-91 5) Disconnect the lattice connector of the cassette pedestal. 10.5.14 AC Driver PCB - 1 screw [2] 10.5.14.1 Before Removing the AC Driver PCB 0014-1289 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Detach the rear upper cover.
  • Page 387: Control Panel Cpu Pcb

    Chapter 10 F-10-94 2) Remove 29 connectors [1], 3 wire saddles/reuse bands [2], and 3 edge sad- dles [3] from the DC driver PCB. F-10-97 10.5.16 Control Panel CPU PCB 10.5.16.1 Before Removing the Control Panel CPU PCB 0014-2585 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Remove the right front cover.
  • Page 388 Chapter 10 10.5.17 Control Panel Key Switch PCB 10.5.17.1 Before Removing the Control Panel KEY PCB 0014-2587 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Remove the right front cover.
  • Page 389: Main Power Switch

    Chapter 10 Cover] 2) Detach the rear lower cover. (page 10-17)[Detaching the Rear Lower Cover] 10.5.20.2 Removing the Heater Switch PCB 0018-2599 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) In the case of S3500, detach the environment heater switch cover [1] with the flat blade screwdriver etc.
  • Page 390: Processuunit Cooling Fan

    Chapter 10 MEMO: 3) Remove the front process unit Fan [1]. Remove the PCB supports from the mount and from the heater switch PCB - 1 connector [2] in order. F-10-114 10.5.21.3 Before Removing the Rear Process Unit Fan 0014-2635 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i F-10-111...
  • Page 391: Power Supply Cooing Fan

    Chapter 10 F-10-119 10.5.24 Power Supply Exhaust Fan F-10-116 10.5.24.1 Before Removing the Power Supply Fan 2) Remove the fixing exhaust fan (front) [1] and then the fixing exhaust fan 0014-2641 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR (rear) [2].
  • Page 392: Fixing Edge Cooling Fan

    Chapter 10 F-10-121 F-10-124 2) Remove the delivery contact fan [1]. 2) Remove the 2 fan ducts [1]. - 1 connector [2] - 1 claw each [2] - 1 wire saddle [3] - 1 reuse band [4] - 1 edge saddle [5] - 2 screws [6] F-10-122 F-10-125...
  • Page 393: Toner Filter

    Chapter 10 F-10-130 F-10-127 2) Remove the toner filter [1]. 2) Remove the fan duct [1]. - 1 claw [2] F-10-131 10.5.29 Fixing Motor 10.5.29.1 Before Removing the Fixing Motor 0014-3619 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Detach the rear upper cover.
  • Page 394: Removing The Fan Shutter Motor

    Chapter 10 10.5.30.2 Removing the Fan Shutter Motor 0014-3455 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i 1) Remove the delivery contact fan mount [1]. - 1 connector [2] - 1 wire saddle [3] - 1 edge saddle [4]...
  • Page 395 Chapter 10 F-10-138 While Closing the Right Cover Make sure the processing unit is restored back to its original position before closing the right cover. If the right cover is closed when the processing unit is not completely re- stored, the high-voltage contact of the secondary transfer roller will pierce the ITB belt causing a broken ITB belt.
  • Page 397 Chapter 11 MEAP...
  • Page 399 Contents Contents 11.1 MEAP..................................11-1 11.1.1 Checking the Operating Environment............................. 11-1 11.1.2 Setting Up the Network ................................11-4 11.1.3 Setting the method to login to SMS ............................11-5 11.1.4 Login to SMS ................................... 11-8 11.1.5 Checking Application List ..............................11-10 11.1.6 Starting and Stopping a MEAP Application ..........................
  • Page 401: Meap

    Chapter 11 11.1 MEAP 11.1.1 Checking the Operating Environment. 0018-8647 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i This section lists the requirements on the operating environment for the maintenance. Memo: Java Script must be enabled in every environment.
  • Page 402 Chapter 11 SDL and SSO with Local Devoce Authentication (user registration/edit functions) For user registration / edit in SDL and SSO(with Local Authentication), following system requirements must be satisfied. System environment for administrator T-11-4 Operating System Supported browser Microsoft Windows 98 SE Microsoft Internet Explorer 5.5 SP2 Microsoft Internet Explorer 6 SP1 Microsoft Windows 2000 Professional SP3...
  • Page 403 Security Agent (SA.exe) needs to be added as an exceptional program of Windows Firewall. If not being designated a directory of installation, SA.exe is stored in the following directory. C:\Program Files\Canon\SSOPackage\SecurityAgent -In the case that Active Directory has been constructed in Windows Server 2003 SP1/Server 2003 R2 and Windows Firewall is set enabled, TCP port '5678' used by Security Agent needs to be added in Windows Firewall.
  • Page 404: Setting Up The Network

    Chapter 11 Supported Browser Microsoft Windows ME Microsoft Internet Explorer 5.5 SP2, Microsoft Internet Explorer 6 SP1 Microsoft Windows 2000 Professional SP3 Microsoft Internet Explorer 5.01 SP3, Microsoft Internet Explorer 5.5 SP2, Microsoft Internet Explorer 6 SP1, Microsoft Windows XP Professional Microsoft Internet Explorer 6 SP1, 11.1.2 Setting Up the Network 0018-8646...
  • Page 405: Setting The Method To Login To Sms

    Chapter 11 F-11-3 3) Press Done button as many times as necessary until the Basic screen appears. 4) Turn off the device's main power; wait for 10 sec, and then turn the power back on. - The setting [Use HTTP] is not actually enabled/disabled until you have turned off and then on the device's main power switch. - You cannot make a connection through a proxy server.
  • Page 406 Chapter 11 F-11-4 2) Select 'System Management' tab > 'Utility' tab > 'Application Management Function' tab. F-11-5 3) In order to enable login by Password Authentication, tick SMS Installer Service (Password Authentication) radio button and then click [Start]. On the other hand, in order to disable login by Password Authentication, clear the tick of SMS Installer Service (Password Authentication) radio button and click [Stop].
  • Page 407 Chapter 11 F-11-7 Setting for login by RLS Authentication 1) In order to make a setting for Login by RLS Authentication, you need to Login by Password Authentication. Login screen by Password Authentication F-11-8 2) Select 'System Management' tab > 'Utility' tab > 'Application Management Function' tab. F-11-9 3) In order to enable Login by RLS Authentication, tick SMS Installer Service (Remote Login Service Authentication) radio button and then click [Start].
  • Page 408: Login To Sms

    Chapter 11 F-11-10 4) Logout once and login again to check to see that the setting is applied properly. In case the setting is changed from 'Stop' to 'Start', login screen that was not seen before is displayed. In case the setting is changed from 'Start' to 'Stop', access to login screen leads to the screen below and Login becomes unavailable. Login error screen F-11-11 11.1.4 Login to SMS...
  • Page 409 Chapter 11 F-11-12 2) The following screen appears if the password has been changed by the user's system administrator. If so, check with the system administrator for the new pass- word. Keep in mind that there is no special password offered for service work. F-11-13 Login by RLS Authentication 1) Access SMS by RLS Authentication from the PC browser on the same network as the MEAP device.
  • Page 410: Checking Application List

    Chapter 11 F-11-14 In the case the device authentication method is SDL F-11-15 11.1.5 Checking Application List 0018-8643 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i The page of Application List is designed to show resources arranged according to applications.
  • Page 411: Starting And Stopping A Meap Application

    Chapter 11 F-11-16 11.1.6 Starting and Stopping a MEAP Application 0018-8642 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i 1) Log in to the SMS. 2) Click 'Application List'.
  • Page 412: Checking The Platform Information

    Chapter 11 F-11-18 11.1.7 Checking the Platform Information 0018-8641 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i You can check the versions of MEAP Contents, MEAP Specifications, and Java Virtual Machine of the device. Some applications may not be installed to some MEAP devices of specific specifications.
  • Page 413 Chapter 11 F-11-20 11.1.8 MEAP Specifications 0018-8640 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i What is MEAP Specifications (MEAP Spec Version)? MEAP Specifications is one of the information required to judge whether MEAP applications can be operated or not.
  • Page 414 Chapter 11 Product Name Initial MEAPSpecVer Change information iR85+ iR 8070 5, 6, 7 (System v10.xx later) iR 105+ 5, 6, 7 (System v10.xx later) iR 9070 5, 6, 7 (System v10.xx later) iR 6570 5, 6 5, 6, 7, 9 (System v20.xx later) iR 5570 5, 6 5, 6, 7, 9 (System v20.xx later)
  • Page 415: Checking The System Information Of A Meap Application With Sms

    Chapter 11 Product Name Initial MEAPSpecVer Change information iR C3580 5, 6, 7, 9, 10, 11, 13, 14, 15, 17, 18, 19 iR C3080 5, 6, 7, 9, 10, 11, 13, 14, 15, 17, 18, 19 iR C2550 5, 6, 7, 9, 10, 11, 13, 14, 15, 17, 18, 19 iR C2380 5, 6, 7, 9, 10, 11, 13, 14, 15, 17, 18, 19 * Due to the change in I/F specifications, these models support '5' only.
  • Page 416: Printing The System Information Of A Meap Application

    Chapter 11 F-11-22 11.1.10 Printing the System Information of a MEAP Application 0018-8638 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i 1) Make the following selections: Additional Functions button > System Settings button> the down-arrow button. Memo: If the System manager ID and system password have already been assigned, ID Entry dialog appears after System Settings button is pressed.
  • Page 417 - To install an application, the user needs to use the following URL when accessing the license control system to obtain a license file. In doing so, he/she needs to register the license access number of the application and the serial number of the device. http://www.canon.com/meap/ -Maximum 20 applications can be installed (In iR5160/iR6060/iR2250/iR2850/iR3350, one is the portal service already installed at the time of shipment from the factory) -The following are the resource amounts assured for each device in the operation of one MEAP application.
  • Page 418 Chapter 11 1) Long on to SMS. 2) Click Install tab. F-11-25 3) Check that Install Application/License page appears. 4) Click Browse button, and select the application file and the license file of the application; then, click OK button. Memo: Application File: identified by the extension "jar".
  • Page 419: Reference (Application System Information)

    Chapter 11 F-11-27 Important: - You cannot install only the license. - You will not be able to install the application without using the appropriate license. Be sure to select its license file. - If you are adding a license to an existing application, see 1.3.10 Adding a License File. - If you are updating an existing application, stop the application;...
  • Page 420: Meap Enterprise Service Manager

    MEAP-available devices on network. The main targets are system administrators in big companies and CANON service engineers (end users of devices do not use). It is used when customized applications delivered to a certain company needs to be managed collectively.
  • Page 421: Adding A License File

    Chapter 11 System configuration MEAP Enterprise Service Manager (MEAP ESM) functions in combination with DIS (DSL Installer Service) installed on the MEAP platform side of the device. This system can be used only for MEAP-available device with appropriate DIS installed. (*) When using this system on the firmware for version upgrading on October 2003 or older, version upgrading of the system software on the field device is nec- essary.
  • Page 422 Chapter 11 F-11-30 5) Click Browse button, and select the license file you want to install. F-11-31 6) Click Install button. 11-22...
  • Page 423: Disabling A License File (Suspending A License)

    Chapter 11 F-11-32 7) Check the content of the confirmation page, and click OK button. 11.1.15 Disabling a License File (suspending a license) 0018-8633 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i Important: - To invalidate (or suspend) a license, you must first stop the application in question.
  • Page 424 Chapter 11 F-11-34 3) License File Management page appears. On Application/License Information page, click License Management button. F-11-35 4) Click Disable button. 11-24...
  • Page 425: Downloading/Removing An Invalidated License File

    Chapter 11 F-11-36 5) Click OK. 11.1.16 Downloading/Removing an Invalidated License File 0018-8632 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i You must remove the invalidated license file before uninstalling an application. If re-installation is a possibility, you may download the license file to a PC for storage.
  • Page 426 Chapter 11 F-11-38 6) License File Management page appears. To download, click Download button. F-11-39 7) When you have selected Download button, specify where you want to store the file by following the instructions on the screen. 8) To delete, click Delete button. 11-26...
  • Page 427: Reusable License

    Chapter 11 F-11-40 9) Check the confirmation page appears. 10) Click OK button. Important: - Without the license file, an application cannot be reinstalled even to the MEAP device that the application had been installed last time. Download and save the license file before deleting the application.
  • Page 428 Chapter 11 F-11-41 2) Move to the download page of license forwarded for the device as sender (http:// IP address of device: 8000/sms/ForwardLicense). F-11-42 3) Specify the application to be forwarded. F-11-43 4) Click 'Disable' at Create Transfer License File. 11-28...
  • Page 429 Chapter 11 F-11-44 5) The screen to check invalidation of the license is displayed. Click 'OK', F-11-45 6) Icon of license file for forwarding is displayed in the box of license file downloading. Click 'Download'. F-11-46 7) The dialogue 'File Download' is displayed. Click 'Save'. 11-29...
  • Page 430: Uninstalling An Application

    Chapter 11 F-11-47 8) Specify the download destination, click 'Save'. F-11-48 9) After downloading the license file for forwarding, click 'Delete' to display the confirmation screen and click 'OK' to delete the file (in consideration of breakage of license for forwarding, deleting disabled license can be executed after all steps have been completed). F-11-49 10) Log out of SMS.
  • Page 431: Changing Login Services

    Chapter 11 1) Log on to SMS, and click 'Application List' tab. 2) Check 'Application List' page appears. 3) On the application list, select the radio button of the application you want to uninstall, and click 'Uninstall' button. Memo: Dimmed Uninstall button shows that the selected application cannot be removed. F-11-50 4) Check the screen to make sure that what is shown is the application you want to uninstall;...
  • Page 432 Chapter 11 In this mode of authentication, you will be using Department ID Management or you will not be using any authentication mechanism. If you enable the Department ID Management in the MEAP device's Additional Functions mode, the user can use the device only when he/she enters an ID number (a 7-character ID and pass- word) that has been registered from the device's touch panel display or through Remote UI.
  • Page 433 Chapter 11 Domain A Domain B Domain Domain NetSpot Controller Security Agent Controller Accountant (Active Directory) (Active Directory) Domain A User Domain B User F-11-52 - Optional NetSpot Accountant or imageWARE Accounting Manager is necessary to use Domain Authentication and department ID management simultaneously.
  • Page 434 Chapter 11 When using SA on WindowXP SP2, it is necessary to exclude Security Agent from the targets of firewall at the setting of the firewall. b. Others Access right to Windows 2000 domain Name System (DNS)Access right to domain controller For combination with NetSpot Accountant / iW Accounting Manager, and department ID management is turned on to use it, it is necessary to set the user with administrative privilege of the domain on the SA service account.
  • Page 435: Initializing The Password

    1) Get the switch license for initializing the password. Request the support of the regional headquarters of the Canon for switch license for initializing the password presenting the device serial number. 2) Click Login button leaving Password field blank or entering incorrect password. The Return to install Password Settings area appears. Click Browse button and select the switch license file prepared in advance.
  • Page 436: Creating A Backup For Meap Application Area, Formatting The Hard Disk, Restoring The Meap Application Area With The Backup, Using The Sst (Service Support Tool)

    Chapter 11 F-11-56 3) When you click Initialize button, the confirmation message appears. Click OK button. Then Login page opens. Enter the default password 'MeapSmsLogin' to log in. The password is case-sensitive. If you click Cancel button, the Login page opens without initializing the password. 11.1.22 Creating a Backup for MEAP Application Area, Formatting the Hard Disk, Restoring the MEAP Application Area with the Backup, Using the SST (Service Support Tool) 0018-8626...
  • Page 437 Chapter 11 Making a Backup and Formatting Hard Disk Drive with Service Support Tool 1) If SDL or SSO is used for the login service, switch to default authentication before backing up the user information. Although SST will back up SDL user infor- mation, it is recommended to export the user information just in case.
  • Page 438: Replacing The Hard Disk Drive

    If you cannot make a backup of the license files as hard disk suffers a fault, contact the support staff of the regional headquarters of Canon telling the device serial number and the names of MEAP applications installed to the device to obtain the necessary special license files.
  • Page 439: Setting Http Port For Meap Application (Level 2)

    Chapter 11 F-11-59 7) Press the 1 key on the control panel keypad to change the setting to '1'; then, click OK button. F-11-60 8) Check that the notation 'MPSF' has appeared in the lower right corner of the screen; then, turn off and then on the main power. F-11-61 If you want to end safe mode, repeat the steps but change '1' to '0' in step -7 and turn off and then on the main power.
  • Page 440 Chapter 11 -Make sure not to use 1 through 1023 other than 80 (HTTP) as a port for MEAP. Because the ports in this range are used by general servers, there is a possibility that the ports in this range will be duplicated in the future. <Setting Procedure of Port on HTTP server>...
  • Page 441 Chapter 11 1) Startup [SERVICE MODE] (After pressing [USER MODE] button of MEAP device, press [2] button and [8] button at the same time on control panel. Then by pressing [USER MODE] button again, [SERVICE MODE] screen is displayed). 2) Startup level 2 of [SERVICE MODE] (After starting up [SERVICE MODE] in step 1, press [USER MODE] button again. Then, by pressing [2] button on control panel, the screen is displayed.
  • Page 442: Reference Material

    Esplet Type Application. A type of MEAP application that does not have a user interface on the device console or on the web browser. The term of "Esplet" is a coinage by Canon inspired from Applet, Servlet, and "Espresso". File descriptor With a file descriptor, an OS identifies the files that a program accesses.
  • Page 443: Option For Exclusive Individual Measure

    Chapter 11 Detail of License File LicenseFile-Version: 1 License File ID LicenseFile-Id: f6489a8c-8c7e-4d74-bd12-b031ea6a62a5 Application-Id: e92b0b91-7c42-45b1-96b3-295d5d1b5877 Application ID Serial-No: XYZ00123 Serial No Validated-Period: 100 Validated Period MaximumBWScan1: 1000, stop MaximumBWScan2: 900, stop MaximumBWScan3: 800, stop MaximumBWScan4: 700, stop MaximumPrintedImpressions: 1000, stop MaximumPrintedImpressions-BW: 800, stop Counter information MaximumPrintedImpressions-BW-Large: 200, stop...
  • Page 444 Chapter 11 Setting range, item 0: display warning screen 1: hide warning screen Setting Procedure 1) Startup [SERVICE MODE] (After pressing [USER MODE] button of MEAP device, press [2] button and [8] button at the same time on control panel. Then by pressing [USER MODE] button again, [SERVICE MODE] screen is displayed).
  • Page 445 Chapter 12 RDS...
  • Page 447 Contents Contents 12.1 RDS ....................................12-1 12.1.1 Application operation mode..............................12-1 12.1.2 Service Center URL and Port Specification ..........................12-1 12.1.3 Communication test ................................. 12-1 12.1.4 Communication log.................................. 12-1 12.1.5 Detailed Communication log ..............................12-1 12.1.6 SOAP communication function ............................... 12-1 12.1.7 Resend at SOAP transmission error............................
  • Page 449: Rds

    Chapter 12 12.1 RDS 12.1.1 Application operation mode 0013-8731 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i Serviceman selects the operation mode of OFF/ON by the setting in e-RDS setting screen of the service mode. (Menu Screen: E-RDS) - OFF (default): e-RDS doesn't operate.
  • Page 450: Resend At Soap Transmission Error

    Chapter 12 List of Transmissions: Content of transmission Transmission timing Communication test When Service mode of device is executed Copy counter collection/transmission Every 6 hours Service mode counter collection/transmission Every 6 hours Mode counter collection/transmission Every 6 hours Parts counter collection/transmission Every 6 hours ROM version transmission Every 6 hours...
  • Page 451 Chapter 12 Menu Screen F-12-1 Setting screen of e-RDS. The form and the initial value of each setting item are as follows. Item(meaning) Explanation E-RDS Turning OFF/ON e-RDS. 0:OFF / 1:ON (Embedded-RDS) Counter information and error information are transmitted to the host at ON. Initial value: 0: OFF RGW-ADR URL of the host (When the input area is selected (touched), shift to the keyboard screen)
  • Page 452 Chapter 12 Log list screen F-12-2 History list of communication test error (error generation date, error code and error information) is displayed. When the each line is selected (touched), it shifts to "Log detailed screen". It shifts to "Menu screen" by the [Function] > [INSTALL]. The list screen changes by a right arrow or a left arrow.
  • Page 453: Sleep Operation

    Chapter 12 Log detailed screen F-12-3 Detailed information of individual communication test error is displayed. Refer to the displayed message to "Error message list". It shifts to "Log list screen" by the [OK] button pressing. Maximum length of error information: 128 characters (not include NULL) 12.1.9 Sleep operation 0013-8739 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i...
  • Page 454: Trouble Shoot

    Chapter 12 - Press [Additional Functions (*)] key. - Press 2 and 8 of the numeric keys at the same time. - Press [Additional Functions (*)] key. => SERVICE MODE LEVEL1 A-2. Initialize e-RDS - Select (touch) [COPIER] > [Function] > [CLEAR] > [ERDS-DAT] on the Touch Panel Display. A-3.
  • Page 455 Chapter 12 Moreover, when it fails in the event waiting in the device and either of a Jam notification, an Alarm notification, and a Service call notification or an Alert notifi- cation is specified, following string is displayed. "Event Registration is Failed." In other cases error information is displayed in the form of the following.
  • Page 456 Chapter 12 Error string Cause Counter Measure E-RDS switch is set OFF You execute the communication test while the E-RDS switch is Turn ON E-RDS switch, and execute the communication OFF. test. Server schedule is not exist The e-RDS receives empty schedule data from UGW. Check setting file.
  • Page 457 Chapter 13 Maintenance and Inspection...
  • Page 459 Contents Contents 13.1 Periodically Replaced Parts ............................13-1 13.1.1 Overview....................................13-1 13.1.2 Reader Unit ....................................13-1 13.1.3 Printer Unit....................................13-1 13.2 Durables and Consumables ............................13-1 13.2.1 Outline...................................... 13-1 13.2.2 Reader Unit ....................................13-1 13.2.3 Printer Unit....................................13-1 13.3 Scheduled Servicing Basic Procedure........................13-3 13.3.1 Scheduled Servicing Basic Procedures ............................
  • Page 461 Chapter 13 13.1 Periodically Replaced Parts 13.1.1 Overview 0014-3050 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i Some parts of the machine must be replaced on a periodical basis so as to ensure a specific level of performance. They may be free of external changes or damage, but they can significantly affect the machine performance once they lose their function.
  • Page 462 Chapter 13 [10] [11] [14] [12] [13] F-13-1 13-2...
  • Page 463 Chapter 13 [10] [11] [14] [12] [13] F-13-2 13.3 Scheduled Servicing Basic Procedure 13.3.1 Scheduled Servicing Basic Procedures 0014-5602 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i - As a rule, perform scheduled servicing every 55,000 prints. - Before setting out on a scheduled visit, check with the Service Book, and take parts for which replacement is expected.
  • Page 464 Chapter 13 Item left:2.5±1.5mm margin (double-sided) leading edge:2.5±2.0mm left edge:2.5±2.0mm Laser exposure system dust-blocking glass (cleaning) Feeding system toner/feed guide fixing inlet guide Developing system developing butting spacer 4) Check the waste toner collection case. If the case is half full or more, empty it in an appropriate bag for collection. Or, replace the waste toner collection case. - When disposing of the waste toner, be sure to follow all applicable regulations of the local government.
  • Page 465 Chapter 13 Unit Location Item Inter- Remarks vals work Transfer patch image read Check 55,000 assembly sensor images Clean the part only when dirt is conspicuous. 1) Slide the sensor shutter unit [1] in the direction of the arrow. 2) Wipe after extracting firmly the cloth which wet the sensor [2] with water. Feeding Registration roller clean...
  • Page 466 Chapter 13 Unit Location Item Inter- Remarks vals work Fixing Fixing delivery guide clean assembly assembly needed [1]Fixing delivery guide assembly Clean the part only when dirt is conspicuous. Others Dust-blocking glass clean At the Clean with the glass cleaning tool. time of process unit...
  • Page 467 Chapter 14 Standards and Adjustments...
  • Page 469 Contents Contents 14.1 Scanning System ................................14-1 14.1.1 After Replacing the CIS................................14-1 14.1.2 After Replacing the Copyboard Glass ............................. 14-1 14.1.3 After Replacing the ADF Reading Glass..........................14-1 14.1.4 After Replacing the Reader Controller PCB..........................14-1 14.2 Laser Exposure System ..............................14-2 14.2.1 After Replacing the Laser Scanner Unit ..........................
  • Page 471: Scanning System

    Chapter 14 14.1 Scanning System B. Enter the value indicated by the bar code found at the upper left of the copyboard glass (copyboard sheet) using the following service mode item: 14.1.1 After Replacing the CIS COPIER>ADJUST>CCD>BOOK-RG (offset value against color displacement caused by copyboard glass) 0014-3109 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i...
  • Page 472: Laser Exposure System

    Chapter 14 COPIER>ADJUST>CCD>DF-RG c. white level adjustment COPIER>FUNCTION>CCD>DF-WLVL1 COPIER>FUNCTION>CCD>DF-WLVL2 When you have finished the foregoing adjustments, put the P-PRINT print- out [1] you have previously generated in the service book cassette to replace the old P-PRINT printout. B O O K - R G D F - R G F-14-6 14.2 Laser Exposure System...
  • Page 473: Electrical Components

    Chapter 14 14.5 Electrical Components If the value of the following was not 0 before the replacement of the reader controller PCB: COPIER>OPTION>BODY>CCD-LUT. 14.5.1 After Replacing the Reader Controller PCB Set a value other than '0' once again, and make the following adjustments us- 0014-3118 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR ing the D-10 Chart.
  • Page 474: Replacing Main Controller Pcb

    Chapter 14 - COPIER>ADJUST>DENS> C3080i SGNL-Y,M,C,K SIGG-Y,M,C,K 1. If NetSpot Accountant (NSA) Is Not Used - COPIER>ADJUST>CST-ADJ> 1) Formatting the HDD MF-A4R,A6R,A4 While holding down the 2 and 8 keys on the control panel, turn on the - COPIER>ADJUST>FEED-ADJ> power to start up. Using the HD formatting function of the SST, format REGIST all partitions.
  • Page 475 Chapter 14 adjusting plate back and forth. Moving it toward the rear of the machine will increase the margin on the image front. F-14-11 F-14-15 3) Detach the front right cover [1]. A-4) Tighten the fixing screw. - 2 screws [2] A-5) Slide in the cassette 1.
  • Page 476: Adjust The Horizontal Registration For The Manual Feed Tray

    Chapter 14 for the cassette 1 as the adjustment value for the horizontal registration of the 2nd side of the cassette 2. - COPIER > ADJUST > FEED-ADJ > ADJ-C2RE 4) Make a copy using the cassette 2 as the source of paper; then, check to make sure that the margin on the front side is 2.5 +/-2.0 mm.
  • Page 477 Chapter 14 4. Adjusting the Margin Along the Leading Edge (2nd side) Make a double-sided copy using the cassette 1 as the source of paper; then, check to see if the margin along the image leading edge for the 2nd side (L) is 4.0 +1.5/-1.0 mm.
  • Page 479 Chapter 15 Correcting Faulty Images...
  • Page 481 Contents Contents 15.1 Making lnitial Checks ..............................15-1 15.1.1 Checking the Site Environment ............................... 15-1 15.1.2 Checking the Paper .................................. 15-1 15.1.3 Checking the Durables ................................15-1 15.1.4 Checking the Units and Functional Blocks..........................15-1 15.1.5 Others ....................................... 15-1 15.2 Test Print ..................................15-2 15.2.1 Overview....................................
  • Page 483: Making Lnitial Checks

    - Check the feed guide for wear, scar, dirt, and deformation. - Check the paper for a bent leading edge, curling, waving, and moisture. - As necessary, try transparencies of a type recommended by Canon to see if the problem, if any, is corrected. 6. Machine - Check if an excess load is imposed on the drive system.
  • Page 484: Test Print

    Chapter 15 If a machine is brought in from a cold to a warm place, its inside can develop condensation, which will lead to various problems. (1) condensation on the BD sensor can cause faults associated with E100. (2) condensation on the dust-blocking glass can cause the images in sub scanning direction to be too light. (3) condensation on the contact sensor of the reader unit or the copyboard glass can lead to light images.
  • Page 485: 16-Gradation (Type=4)

    Chapter 15 15.2.4 16-Gradation (TYPE=4) 0014-3135 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i Use this test print to check gradation, fogging, white line, and uneven density at the front/rear. - Gradation If the 16-gradation[1] is not properly produced, suspect a fault in the drum unit or the laser exposure system.
  • Page 486: Grid (Type=6)

    Chapter 15 15.2.6 Grid (TYPE=6) 0014-3140 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i Use this text print to check color displacement, right angles, and straight lines. - Color Displacement If color displacement is found, suspect a scar in the ITB and a fault in the drum unit.
  • Page 487: 64-Gradation (Type=12)

    Chapter 15 15.2.8 64-Gradation (TYPE=12) 0014-3153 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i Use this test print to check the gradation of Y, M, C, and Bk at once. F-15-5 15.2.9 Full Color 16-Gradation (TYPE=14) 0014-3155...
  • Page 488 Chapter 15 15.3 Outline of Electrical Components 15.3.1 Clutch/Solenoid 15.3.1.1 Clutch/Solenoid Table 0014-0018 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i <Reader Unit> The reader unit does not have clutches or solenoids. <Printer Unit>...
  • Page 489: Motor

    Chapter 15 15.3.2 Motor 15.3.2.1 Motor Table 0014-0023 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i <Reader Unit> M501 F-15-8 T-15-3 Ref. Name Description M501 reader motor drives the carriage T-15-4 Ref.
  • Page 490 Chapter 15 <Printer Unit> F-15-9 T-15-5 Ref. Description Parts number DC controller PCB Error Drum/ IT motor FK2-2066 J210-B1 to 7/ J209-3 to 4 E012-0000/0100 Developing motor FK2-2067 J210-B8 to 12/ J209-1 to 2 E021 Fixing motor FK2-0478 J225-B11 to 14 Cassette 1 pick-up motor FM2-0388 J222-B15 to 18...
  • Page 491 Chapter 15 15.3.3 Fan 15.3.3.1 Fan Table 0014-0024 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i <Reader Unit> The reader unit does not have a fan. <Printer Unit> FM10 FM11 F-15-10...
  • Page 492 Chapter 15 15.3.4 Sensor 15.3.4.1 Sensor Table 0014-0025 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i <Reader Unit> PS508 PS507 PS506 PS502 PS501 PS504 PS505 CIS1 PS503 F-15-11 T-15-7 reader Parts...
  • Page 493 Chapter 15 <Printer Unit> PS30 PS16 PS10 PS14 PS12 PS11 PS5A PS3A PS2A PS1A PS4A PS15 PS27 PS28 PS29 PS13 PS18 PS25 PS26 PS19 PS17 PS20 PS22 PS21 PS23 PS24 F-15-12 T-15-8 Parts DC controller PCB Jam code/ error code Ref.
  • Page 494 Chapter 15 Parts DC controller PCB Jam code/ error code Ref. Description number PS16 Loop detection sensor 2 WG8-5772 J217-4 to 6 PS17 Front door sensor WG8-5772 J213-4 to 6 010D/ 020D/ 0A0D PS18 Lower right door sensor FK2-0149 J222-B8 to 10 PS19 Right door sensor WG8-5772...
  • Page 495: Switch

    Chapter 15 15.3.5 Switch 15.3.5.1 Switch Table 0014-0026 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i <Reader Unit> The reader unit does not have a switch. <Printer Unit> SW2 SW1 F-15-13 T-15-9...
  • Page 496: Lamps, Heaters, And Others

    Chapter 15 15.3.6 Lamps, Heaters, and Others 15.3.6.1 Lamp. Heaters, and Others Table 0014-0027 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i <Reader Unit> LCD1 F-15-14 T-15-10 Ref. Name Parts number Description...
  • Page 497: Pcbs

    Chapter 15 T-15-11 Ref. Description Parts number Fixing heater (100V) FK2-0496 Fixing heater (115V) FK2-2071 Fixing heater (230V) FK2-0513 Cassette heater (100V) FK2-0375 Cassette heater (230V) FK2-0376 Fixing main thermistor Fixing sub thermistor 1 FK2-3069 Fixing sub thermistor 2 Fixing thermoswitch FK2-0486 Process kit frame varistor FL2-5805...
  • Page 498 Chapter 15 <Printer Unit> [28] [18] [26] [21] [22] [19] [10] [20] [23] [25] [27] [24] [29] [30] [31] [32] [33] [34] [35] [13] [16/ 17] [14/ 15] [11/ 12] F-15-17 T-15-13 Ref. Unit number Parts number Description FM2-8263 DC controller PCB (FM2-8281) FM2-8264 DC driver PCB...
  • Page 499 Chapter 15 Ref. Unit number Parts number Description [16] UN14 FM2-2759 AC driver PCB 100V/ 120V [17] UN14 FM2-2760 AC driver PCB 230V [18] UN15 FK2-0493 Registration detection sensor PCB [19] UN16 FK2-0494 Batch detection sensor PCB [20] UN17 FK2-0495 Environment sensor PCB [21] UN18...
  • Page 500: Connectors

    Chapter 15 15.3.8 Connectors 15.3.8.1 Connectors 0014-6796 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i J5007 J5001 J5006 J5002 J5016 J5017 J501 J500 J504 J5003 J5013 J510 J5005 J511 J5009 J512...
  • Page 501 Chapter 15 J2012 J2016 J5001 J1004 J640 J1003 J202 J2110 J210 J1001 J207 J208 J1002 J214 J2111 J106 J1006 J647 J702 J1035 J218 J1004 J703 J1005 J212 J704 J217 J705 J254 J701 J201 J250 J681 J691 J4002 J692 J4001 J693 J252 J209 J251...
  • Page 502 Chapter 15 J1115 J225 J1111 J1121 J1120 J1114 J1110 J1119 J1118 J223 J1112 J1113 J1115 J1109 J1114 J1136 J1150 J1116 J1151 J1134 J1190 J1287 J1284 J1135 J1192 J1191 J1185 J1163 J1283 J222 J219 J1138 J1139 J218 J1155 J1143 J1154 J1142 J1140 J217 J1162...
  • Page 503 Chapter 15 J3904 J7431 J7423 J7433 J7432 J7424 J743 J231 J742 J741 J744 J212 J7422 J745 J213 J7421 J216 J7451 J1266 J7442 J1187 J7441 J1128 J1274 J223 J1131 J1288 J1132 J1277 J1122 J1188 J1257 J521 J1286 J221 J220 J1165 J1175 J1167 J1166 J1183...
  • Page 504: Variable Resistors (Vr), Light-Emitting Diodes (Led), And Check Pins By Pcb

    Chapter 15 J3904 J230 J229 J231 J227 J3903 J228 J3902 J232 J213 J223 J214 J3062 J3053 J2202 J2113 J3061 J2119 J2120 J3061 J2121 J3088 J3058 J2111 J1019 J1021 J1020 J2203 J2115 J1016 J502 J1017 J1023 J1018 J1014 J2110 J101 J1051 J2201 J1008 J1033...
  • Page 505: Main Controller Pcb (Main)

    Chapter 15 15.3.9.2 Main Controller PCB (main) 0014-4632 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i LED2 LED5 LED2001 F-15-23 T-15-14 Notation Description LED2001 in operation LED2 +3.3V (all-night) being supplied LED5 +3.3V (non-all night) being supplied 15-23...
  • Page 506: Main Controller Pcb (Sub R-A)

    Chapter 15 15.3.9.3 Main Controller PCB (sub R-A) 0014-4634 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i LED1 J4001 F-15-24 Code Role LED1 +3.3V (Non-all night; for ASIC drive) feed is being executed. 15.3.9.4 DC Controller PCB 0014-5159 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i...
  • Page 507 Chapter 16 Self Diagnosis...
  • Page 509 Contents Contents 16.1 Error Code Table................................16-1 16.1.1 Error code tables ..................................16-1 16.2 Error Code Details ..............................16-3 16.2.1 Table of error code details ............................... 16-3 16.2.2 E602 in Detail ..................................16-13 16.3 Error Codes (SEND) ..............................16-16 16.3.1 Self-Diagnostic Display ................................. 16-16 16.3.2 List of Error Codes without Messages...........................
  • Page 511: Error Code Table

    Chapter 16 16.1 Error Code Table 16.1.1 Error code tables 0014-6626 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i T-16-1 Code Description ***: Finisher-Z1 ****: Finisher-Y1, Saddle Finisher-Y2 *****: Puncher Unit E001 Abnormality high temperature error of the fixing unit...
  • Page 512 Chapter 16 Code Description ***: Finisher-Z1 ****: Finisher-Y1, Saddle Finisher-Y2 *****: Puncher Unit E590 ***** Puncher motor error E591 ***** Puncher dust sensor error E592 ***** Puncher side registration sensor error E593 ***** Puncher shift motor error E5F0 **** Saddle paper positioning error E5F1 **** Saddle paper folder error E5F2 ****...
  • Page 513: Error Code Details

    Chapter 16 16.2 Error Code Details 16.2.1 Table of error code details 0014-6627 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i T-16-2 Code Main Cause/Detail of Detection Countermeasures...
  • Page 514 Chapter 16 Code Main Cause/Detail of Detection Countermeasures ***: Finisher-Z1 ****: Finisher-Y1, Saddle Finisher-Y2 *****: Puncher Unit 0100 Measured density value of patch for Yellow is higher than the upper limit. Check the toner leakage from the toner buffer block within the developing assembly.
  • Page 515 Chapter 16 Code Main Cause/Detail of Detection Countermeasures ***: Finisher-Z1 ****: Finisher-Y1, Saddle Finisher-Y2 *****: Puncher Unit E243 Control panel unit error 0000 Communication between the main controller and the control panel unit is Check on connection between the main controller PCB and the abnormal.
  • Page 516 Chapter 16 Code Main Cause/Detail of Detection Countermeasures ***: Finisher-Z1 ****: Finisher-Y1, Saddle Finisher-Y2 *****: Puncher Unit *** 8001 The HP sensor fails to be ON within 2000ms after the rear adjuster plate starts Replace the rear adjuster plate HP sensor (SR4) , Replace the to move to its HP.
  • Page 517 Chapter 16 Code Main Cause/Detail of Detection Countermeasures ***: Finisher-Z1 ****: Finisher-Y1, Saddle Finisher-Y2 *****: Puncher Unit E591 ***** Puncher dust sensor error 8001 Light receiving voltage at the time of light emission is abnormal. Replace the puncher dust sensor 8002 Light receiving voltage at the time of non-light-emission is abnormal.
  • Page 518 Chapter 16 Code Main Cause/Detail of Detection Countermeasures ***: Finisher-Z1 ****: Finisher-Y1, Saddle Finisher-Y2 *****: Puncher Unit 8001 Open of the inlet cover is detected for 1 sec. or more after the host machine Replace the inlet cover switch (MS1S), Replace the front cover starts initial rotation/printing while the following sensors detect their covers switch (MS2S), Replace the delivery cover switch (MS3S) closed.
  • Page 519 Chapter 16 Code Main Cause/Detail of Detection Countermeasures ***: Finisher-Z1 ****: Finisher-Y1, Saddle Finisher-Y2 *****: Puncher Unit 0001 The status fails to be ready within 3 sec after the IPC chip starts up. Check on connection of the cable E711 IPC communication error 0001 Error is set to the error register of the IPC chip 4 times or more within 1.5 sec.
  • Page 520 Chapter 16 Code Main Cause/Detail of Detection Countermeasures ***: Finisher-Z1 ****: Finisher-Y1, Saddle Finisher-Y2 *****: Puncher Unit 0002 Incorrect MAC address is detected at start-up. Replace the Ethernet board , Replace the main controller PCB (sub LAN-bar) 0003 Incorrect network ID is detected at start-up. E743 DDI communication error (Reader side detection) 0000 The reader controller PCB detects communication error between the main...
  • Page 521 Chapter 16 Code Main Cause/Detail of Detection Countermeasures ***: Finisher-Z1 ****: Finisher-Y1, Saddle Finisher-Y2 *****: Puncher Unit 4010 Failure of the main controller PCB (Sub SJ-A/PDRM-PE-A/RO-A) or failure Disconnect and then connect the main controller PCB (Sub SJ- of the open interface PCB is detected. A/PDRM-EF-A/RO-A), Clean the terminal, Replace the main controller PCB (Sub SJ-A/PDRM-EF-A/RO-A), Disconnect and then connect the open interface PCB, Clean the terminal,...
  • Page 522 Chapter 16 Code Main Cause/Detail of Detection Countermeasures ***: Finisher-Z1 ****: Finisher-Y1, Saddle Finisher-Y2 *****: Puncher Unit 0001 The BootROM is replaced with a different type (when the PDL option is Turn OFF and back ON the main power to recover installed) .
  • Page 523: E602 In Detail

    Chapter 16 16.2.2 E602 in Detail 0014-6885 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i E602-XXYY - if XX='00' T-16-3 Description Remedial action 1.
  • Page 524 Chapter 16 - if XX='01 to FF' T-16-5 YY=10, HDD formatting YY=00, YY=11, YY=13, YY=03 YY=05 12,14,22 01,02,04 ,23,24 At time of start-up During normal operation CHK- Partition in Description formattin TYPE question Items formattin formattin g by deleted g by safe g by HD- normal Remedy Remedy Remedy Remedy Remedy Remedy...
  • Page 525 Chapter 16 Description Remedial action file system error Repair of the boot partition always calls for the use of the SST in safe mode. 1. Start up in safe mode, and execute full formatting using the SST and reinstall the system software (System, Lang, RUI);...
  • Page 526: Error Codes (Send)

    Chapter 16 16.3 Error Codes (SEND) 16.3.1 Self-Diagnostic Display 0014-6629 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i T-16-7 Cause Remedy Scanning has stopped because the size of the data for the scanned original exceeds the limit. Scanning may be possible if [Data Cmprssn] is set to [High Ratio], Resolution is lowered, or [Sharpness] is reduced.
  • Page 527: List Of Error Codes Without Messages

    The document could not be sent because there was insufficient memory available. 1. Resend the document in a lower resolution. 2. Erase unwanted documents to make memory available. 3. If this problem occurs frequently, contact your local authorized Canon dealer. # 701 The specified Department ID does not exist, or the password has changed.
  • Page 528 Chapter 16 Cause Remedy The memory for the image data is full. 1. Wait a few moments, and try again after the other send jobs are complete. 2. Erase documents stored in inboxes. If the machine still does not operate normally, turn the main power OFF, and then back ON again.
  • Page 529 Chapter 16 Cause Remedy An incorrect destination was specified for the sending of an e-mail message or I- Check the e-mail or I-fax address. fax. # 810 A POP (Post Office Protocol) server connection error occurred while receiving an Check the POP Server name in E-mail/I-Fax in Network Settings in System I-fax.
  • Page 530 Chapter 16 Cause Remedy # 841 The encryption algorithm that matches the mail server does not exist for sending 1. Set Allow SSL in Network Settings in System Settings (from the Additional e-mail or I-fax. Functions screen) to 'Off'. 2. Add the same encryption algorithm as the mail server in the mail server settings. # 842 Authentication using the client certificate was requested by the mail server for 1.
  • Page 531 Chapter 16 16-21...
  • Page 533 Chapter 17 Service Mode...
  • Page 535 Contents Contents 17.1 Outline..................................17-1 17.1.1 Construction of Service Mode ..............................17-1 17.1.2 Entering or selecting service modes ............................17-2 17.1.3 Exiting service modes ................................17-2 17.1.4 Back-up of service mode ................................. 17-2 17.1.5 Initial Screen .................................... 17-4 17.1.6 Main/intermediate Item Screen..............................17-4 17.1.7 Sub- Item Screen..................................
  • Page 537: Outline

    Chapter 17 17.1 Outline 17.1.1 Construction of Service Mode 0013-8678 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i The machine's service mode has a 3-layer screen construction: Initial screen, Level 1/2 screen, and Level 3 screen. Its mode items are grouped into those used in regular maintenance work (Level 1 items) and those used in response to faults (Level 2 items).
  • Page 538: Entering Or Selecting Service Modes

    Chapter 17 17.1.2 Entering or selecting service modes 0013-8679 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i If you want to execute a machine operation using a service mode item, be sure to disconnect all cables from an external controller or a network before starting service mode.
  • Page 539 Chapter 17 F-17-4 - Service Label for the Main Controller PCB/DC controller PCB (behind the front cover of the printer unit) 17-3...
  • Page 540: Initial Screen

    Chapter 17 17.1.5 Initial Screen 0013-8682 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i COPIER Initial item FEEDER Touch to select an item. SORTER BOARD F-17-5...
  • Page 541: Display (Status Display Mode)

    Chapter 17 Display Adjust Function Option Test Counter <ADJ-XY> < 1/3 > < READY > ADJ-X ← (yyyyy) {aaaaa to bbbbb} xxxxx Range of values that Pressing an item displays Value before change can be entered it in reverse. Entered value ADJ-X PREV NEXT...
  • Page 542 Chapter 17 COPIER>DISPLAY>VERSION Sub item Description level. OCR-KR OCR version for Korean OCR-TW OCR version for Chinese (traditional) BOOTROM BOOT-ROM version TTS-JA Voice dictionary version for Japanese TTS-EN Voice dictionary version for English WEB-BRWS Web browser version HELP Simple NAVI version WEBDAV WebDAV version TIMESTMP...
  • Page 543 Chapter 17 COPIER>DISPLAY>VERSION Sub item Description level. MEDIA-PL Display of paper brand information version in Polish. MEDIA-PT Display of paper brand information version in Portuguese. MEDIA-RU Display of paper brand information version in Russian. MEDIA-SL Display of paper brand information version in Slovenian. MEDIA-SV Display of paper brand information version in Swedish.
  • Page 544 Chapter 17 COPIER>DISPLAY>ANALOG Sub item Description level. ABS-HUM Amount of moisture (environment sensor) in grams FIX-C Temperature of the fixing roller surface (Detection temperature of the main thermistor) FIX-E Temperature of the fixing roller surface (Detection temperature of the sub thermistor ) FIX-E2 Temperature of the fixing roller surface (Detection temperature of the sub thermistor 2) TEMP2...
  • Page 545 Chapter 17 Code Type of jam 0Axx residnal jam (Power on jam) 0B00 door open jam 0B01 door open jam (detection by software) 0D91 size mismatch (paper shorter than specified size) 0D92 medium mismatch (plane paper instead of transparency) 0D93 medium mismatch (transparency instead of plane paper) - ff: Jam sensor (printer unit) T-17-6...
  • Page 546 Chapter 17 Code Jam Name / Sensor of Finisher-M1 Jam Name / Sensor of Finisher-W1/W2 1787 Saddle power on jam (Primary paper sensor / secondary paper sensor / tertiary paper sensor / vertical path paper sensor / saddle inlet sensor / delivery sensor / paper positioning plate paper sensor) 1788 Saddle door open jam (Delivery cover sensor / inlet cover sensor / front cover...
  • Page 547 Chapter 17 Jam name Code Sensor Condition Reverse outlet delay 0011 U505 Reverse outlet sensor (U505) didn't turn ON at specified amount of time after trailing edge of document passed right edge of belt's presser roller. Reverse outlet pileup 0012 U505 Reverse outlet sensor (U505) didn't turn OFF when paper was conveyed by paper delivery motor for 500 msec after trailing edge of document was detected by reverse paper delivery resist sensor (SR5).
  • Page 548 Chapter 17 - GG: Paper feed position T-17-10 Code Description Cassette 1 Cassette 2 Cassette 3 Cassette 4 Side paper deck 6 to 8 not used duplex unit manual feed tray 6. ERR a. Displays error data Display Adjust Function Option Test Counter <...
  • Page 549 Chapter 17 COPY>DISPLAY>HV-STS Sub item Description level. 1ATVC-C Primary transfer ATVC current monitor value (C) 1ATVC-K4 Primary transfer ATVC current monitor value (K of 4C) 2ATVC Secondary transfer ATVC result 8. CCD T-17-12 COPIER>DISPLAY>CCD Sub item Description level. TARGET-B Use it to check the shading target value for B. TARGET-G Use it to check the shading target value for G.
  • Page 550 Chapter 17 T-17-15 COPIER>DISPLAY>MISC Sub item Description level. ENV-TR printer internal environment display 1: Low humidity environment (5.8 g or less moisture) 2: Normal humidity environment (5.9 to 17.3 g moisture) 3: High humidity environment (17.3 g or more moisture) Y/M/C/K-DRM-LF Drum unit life (Y/M/C/Bk) Expresses how much of life has expired (as percentage).
  • Page 551 Chapter 17 Alarm location code FFFF Alarm code Waste toner conveying 0001: Waste toner box full (intermediate copy belt) 0007: Paper delivery cooling fan (FM5) alarm 0012: Manual feed cooling fan (FM6) alarm 0013: Copier exhaust heat fan (FM3) alarm Image position compensation control 0001: Incorrect data read (zero included in image position pattern read data) 0002: Incorrect data read (abnormal data in at least 8 of the 10 sets of image position patterns)
  • Page 552 Chapter 17 Alarm location code FFFF Alarm code LIPS 0001: Download overflow 0002: Insufficient work memory needed during system data processing (mainly figure processing, text processing). 0003: Translator was specified that was not mounted by LIPS emulation start command. 0004: Translator work memory overflow 0006: Configuration acquiring/management error 0007: LIPS internal memory management error 0008: LIPS internal file management error...
  • Page 553 Chapter 17 number of a data piece (higher the number, older the data piece) DATE date of data collection TIME time of data collection D + deg C machine inside temperature machine inside humidity F + deg C fixing roller surface (middle) temperature 17-17...
  • Page 554: Feeder

    Chapter 17 17.2.2 FEEDER 17.2.2.1 FEEDER Table 0013-8687 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i *1; Displayed only in the case of the machine with DADF T-17-17 FEEDER>DISPLAY (*1) Sub item...
  • Page 555 Chapter 17 17.3.2 <DC-CON> 0014-6638 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i T-17-18 Address Description Remarks P001 Cassette size detection 0 Cassette size detection 1 Cassette size detection 2 Cassette size detection 3...
  • Page 556 Chapter 17 Address Description Remarks P003 Pre-registration sensor 1: paper present 0: paper absent Cassette 1 paper sensor 1: paper absent 0: paper present Duplexing path sensor 1: paper present 0: paper absent Multi paper sensor 1: paper absent 0: paper present Inner delivery sensor 1: paper present 0: paper absent Fixing paper sticking detection (fixing inlet)
  • Page 557 Chapter 17 Address Description Remarks P005 AC power supply detection signal 1: 100/120V 0: 200V Thermistor connection detection signal 1: open 0: connected Connection of the flexible cable detection signal 0: connected Power supply fan 2 ON 1: ON 0: OFF Delivery adhesive fan half-speed control 1: ON 0: OFF Fixing exhaust fan R, F (13 V) half-speed control...
  • Page 558 Chapter 17 Address Description Remarks P007 Drum unit rear fan lock signal 0: Whirling Backup fan 3 lock signal 0: Whirling Fixing exhaust fan (F) lock signal 0: Whirling Fixing exhaust fan (R) lock signal 0: Whirling Delivery adhesive fan contact sensor signal 1: connector disconnected / broken 0: connected Waste toner shutter open / close sensor 0: Open (in operation)
  • Page 559 Chapter 17 Address Description Remarks P013 ADSEL 0 ADSEL 1 PBD signal for Bk RxD (EEPROM) LIVEWAKE signal Controller receivable signal CPRDY signal NC (IRQ0) P014 CS (IMG1 (MM1)) CS (IPC) CS (external RAM) CS (RUSTY2, RODDICK) DDI_PCTS 1: active 0: inactive PPRDY signal TxD (finisher) RxD (finisher)
  • Page 560: Feeder

    Chapter 17 Address Description Remarks P007 for R&D scanner motor drive power saving 0: ON ADF pickup motor clock interrupt input alternately 0/1 ADF motor clock interrupt input alternately 0/1 not used P008 lamp ON signal 1: ON CIS drive ON signal 1: ON for R&D P009...
  • Page 561 Chapter 17 Address Controller Description Remarks P002 SORTER punch feed motor A punch feed motor A- punch feed motor B punch feed motor B- punch feed motor current switch 0 1: ON punch feed motor current switch 1 1: ON tray 2 motor clock tray 1 motor clock P003...
  • Page 562 Chapter 17 Address Controller Description Remarks P012 SORTER gear change phase A gear change phase B gear change motor current switch 0 0: ON gear change motor current switch 1 0: ON not used for R&D P013 SORTER for R&D front alignment HP sensor 1: ON front alignment HP sensor...
  • Page 563 Chapter 17 Address Controller Description Remarks P021 STACKER not used for R&D for R&D for R&D ADF sensor interrupt input 0: ON ADF pickup motor clock interrupt input 1: closed ADF read motor clock interrupt input 1: HP copyboard open/closed sensor interrupt input 1 1: closed P022 STACKER...
  • Page 564: Mn-Cont

    Chapter 17 Address Controller Description Remarks P035 SADDLE DIPSW_1 0: ON DIPSW_2 0: ON DIPSW_3 0: ON DIPSW_4 0: ON DIPSW_5 0: ON DIPSW_6 0: ON DIPSW_7 0: ON DIPSW_8 0: ON P036 SADDLE not used punch switch 1 0: ON 5V detection signal 0: ON 24V detection signal...
  • Page 565 Chapter 17 T-17-24 Address Sign Remarks P001 I/O port for general-purpose (O-board) I/O port for general-purpose (S-board) I/O port for general-purpose (R-board) I/O port for general-purpose (P-board) Test packet issuance request to the image processing ASIC DDI-P POWER signal L:ON Delivery count (Control card, Coin machine) H:At delivery Pick-up count (Control card, Coin machine)
  • Page 566 Chapter 17 Address Sign Remarks P010 LCD Backlit switch control signal 0:ON 1:OFF USB V-bus power detection 0:OFF 1:ON SDRAM structure detection SDRAM structure detection Watch dog timer CLK Emergency night power source reset signal not used P011 not used P012 not used P013...
  • Page 567: Adjust (Adjustment Mode)

    Chapter 17 17.4 ADJUST (Adjustment Mode) 17.4.1 COPIER 17.4.1.1 COPIER Table 0013-8996 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i 1. ADJ-XY Adjust the scanner image leading edge position T-17-25 COPIER>ADJUST>ADJ-XY...
  • Page 568 Chapter 17 Original Increase the setting Decrease the setting (so that the read start (so that the read start position moves toward position moves toward the leading edge). the trailing edge). Scanning lamp CIS Unit F-17-15 Decreasing setting value (read start position moves away from you) Read start position Increasing setting value...
  • Page 569 Chapter 17 COPIER>ADJUST>CCD Sub item Description level. MTF-MG Enter the MTF correction value in the main scanning direction. Adjustment method: - When executing RAM clear for the reader controller PCB or replacing the reader controller PCB, enter the value indicated on the service label . - When replacing the CIS unit, enter the value indicated on the label attached to the CIS unit.
  • Page 570 Chapter 17 COPIER>ADJUST>CCD Sub item Description level. 100DF-RG Use it to indicate the degree of offset (color displacement; RG) for ADF mode at 100% reading. Method of Adjustment - if you have initialized the RAM on the reader controller PCB or replaced the reader controller PCB, enter the value indicated on the service label.
  • Page 571 Chapter 17 3. LASER Laser Output Adjustment T-17-27 COPIER>ADJUST>LASER Sub item Description level. LA-PWR-A Enter the laser power adjustment value for Laser A. This machine adjusts the laser power at DMAX for PCRG initialization. This item adjusts the laser power Y. This can be used to determine a cause of a density fault.
  • Page 572 Chapter 17 COPIER>ADJUST>LASER Sub item Description level. FSLUT-M5 Partial ratio adjustment for M-color images in the main scanning direction: 5 Correction value for the fifth block of partial ratio correction M When replacing the laser scanner unit, enter the value indicated on the label attached to the unit. When no value is entered, color misalignment occurs.
  • Page 573 Chapter 17 COPIER>ADJUST>LASER Sub item Description level. FSLUT-K5 Partial ratio adjustment for Bk-color images in the main scanning direction: 5 Correction value for the fifth block of partial ratio correction K When replacing the laser scanner unit, enter the value indicated on the label attached to the unit. When no value is entered, color misalignment occurs.
  • Page 574 Chapter 17 COPIER>ADJUST>IMG-REG Sub item Description level. REG-V-M Coarsely adjust the writing position (in the sub scanning direction) of the pattern for M Offset the writing position of M-color images (in the sub scanning direction) in the unit of pixel. Use this item to adjust color misalignment in the sub scanning direction in the unit of pixel.
  • Page 575 Chapter 17 COPIER>ADJUST>DENS Sub item Description level. T-SPLY-M Adjust the toner supply amount (M-color) Adjustment method: When executing RAM clear for the DC controller PCB or replacing the DC controller PCB, enter the value indicated on the service label. Adjustment range: -3 to 3 [Factory setting value/Value after RAM clear: 0] T-SPLY-C Adjust the toner supply amount (C-color)
  • Page 576 Chapter 17 6. BLANK Adjustment for the leading edge of image/margin of the rear end T-17-30 COPIER>ADJUST>BLANK Sub item Description level. BLANK-T Used to enter adjusted value of image blank width (leading edge). Adjustment method - If you have cleared the main controller PCB's RAM or replaced the SRAM PCB, enter the value on the service label. Adjustment range 0 to 1000 [Factory default/After RAM clear: +59] BLANK-L Used to enter adjusted value of image blank width (left edge).
  • Page 577 Chapter 17 T-17-33 COPIER>ADJUST>COLOR Sub item Description Level. ADJ-Y/M/C/K Adjust the color balance of Y/M/C/K colors for users. Change the default value of the color balance when the output density varies by machine. Setting a larger value increases density. Setting a smaller value decreases density. Setting range: -8 to 8 [Factory setting value/Value after RAM clear: 0] OFST-Y/M/C/K...
  • Page 578 Chapter 17 COPIER>ADJUST>HV-PRI Sub item Description Level. OFSTAC-K3 Offset value for the charging AC current at a 1/4 speed (K) When a sanded image occurs, increase the value until an appropriate image is obtained. Setting range: 0 to 5 (When incremented by 1, the value changes by 50muA.) [Factory setting value/Value after RAM clear: 0] 11.
  • Page 579 Chapter 17 COPIER>ADJUST>HV-TR Sub item Description Level. 2TR-N12 Adjust the offset for paper voltage of the secondary transfer bias on the single side or first side of plain paper (600dpi plain paper, 600dpi thin paper, 600dpi plain paper 2). (Environmental category: 2) Offset value for the paper voltage of the secondary transfer bias, First side of plain paper, Environmental category: 2 When a transfer scattering occurs, increase/decrease the value until an appropriate image is obtained.
  • Page 580 Chapter 17 COPIER>ADJUST>HV-TR Sub item Description Level. 2TR-N23 Adjust the offset for paper voltage of the secondary transfer bias on the second side of plain paper (600dpi plain paper, 600dpi thin paper, 600dpi plain paper 2). (Environmental category: 3) Offset value for the paper voltage of the secondary transfer bias, Second side of plain paper, Environmental category: 3 When a transfer scattering occurs, increase/decrease the value until an appropriate image is obtained.
  • Page 581 Chapter 17 COPIER>ADJUST>HV-TR Sub item Description Level. 2TR-O13 Adjust the offset for paper voltage of the secondary transfer bias of OHP paper. (Environmental category: 3) Offset value for the paper voltage of the secondary transfer bias, OHP paper, Environmental category: 3 When a transfer scattering occurs, increase/decrease the value until an appropriate image is obtained.
  • Page 582 Chapter 17 COPIER>ADJUST>HV-TR Sub item Description Level. 1TR-TGK1 Adjust the offset for the primary transfer ATVC target current (Bk: Black single mode) Adjustment range: -10 to 10 (Unit: 1muA) [Factory setting value/Value after RAM clear: 0] This is valid when COPIER>OPTION>BODY>PTATVCSW=1 is set (the primary transfer ATVC control is valid). Specify the offset amount of the primary transfer ATVC target current.
  • Page 583 Chapter 17 COPIER>ADJUST>FEED-ADJ Sub item Description level. ADJ-C4 Image write position adjustment in main scanning direction when sheets are fed from cassette 4 Adjustment method - When the value is incremented by 1, the image moves by 0.1 mm to the right. - Input the value given on the service label when the RAM on the DC controller circuit board has been cleared or when the DC controller circuit board has been replaced.
  • Page 584: Feeder

    Chapter 17 T-17-37 COPIER>ADJUST>CST-ADJ Sub item Description level. MF-A4R Used to enter the basic value for the manual feed tray's paper width (A4R). Adjustment method - If you have cleared the DC controller PCB's RAM or replaced the DC controller PCB, enter the value on the service label.
  • Page 585: Sorter

    Chapter 17 T-17-39 FEEDER>ADJUST (*1) Sub item Description level. DOCST Adjusting the Original Image Leading Edge Method of adjustment A higher setting will delay the image leading edge timing. Range of adjustment -50 to 50 (unit: 0.1mm) [Factory default/After RAM clear:0] LA-SPEED Adjusting the document feeding speed at the time of stream reading from the feeder The speed becomes faster (image is reduced) by increasing setting value.
  • Page 586: Function (Operation/Inspection Mode)

    Chapter 17 17.5 FUNCTION (Operation/Inspection Mode) 17.5.1 COPIER 17.5.1.1 COPIER Table 0013-9278 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i 1. INSTALL T-17-41 COPIER>FUNCTION>INSTALL Sub item...
  • Page 587 Chapter 17 COPIER>FUNCTION>INSTALL Sub item Description level. INIT-K K color toner density signal (SGNL, REF) initial value reading This is used when more than 100 sheets have passed through in error with a new CRG used in investigating image defects, etc. 2.
  • Page 588 Chapter 17 T-17-45 COPIER>FUNCTION>FIXING Sub item Description level. NIP-CHK Output for automatically measuring fixing nip width The fixing nip width automatic measurement is started, and the measurement sheet is printed. The two-sided printing operation is performed with solid magenta printed on the first side and nothing printed on the second side, and nipping is performed when the second side is fixed.
  • Page 589 Chapter 17 7. PART-CHK T-17-47 COPIER>FUNCTION>PART-CHK Sub item Description level. Used to specify clutch for operation check. Setting range: 1 to 15(5 through 10 and 13 through 15, reserved.) Operation method 1) Select this item. 2) Enter the desired clutch code on the numeric keypad. 1: Y,M,C develop sleeve clutch (CL1, CL2, CL3) 2: K develop sleeve clutch (CL4) 3: Multi feeder pick-up clutch (CL5)
  • Page 590 Chapter 17 COPIER>FUNCTION>PART-CHK Sub item Description level. MTR-ON Start the motor operation. Operation method Toner container motor (Y/M/C/K): 1)Remove the toner container, and close the front cover. 2)Select the item, and press [OK]. ON for 10 sec > OFF Horizontal registration motor: 1)Select the item, and press [OK].
  • Page 591 Chapter 17 COPIER>FUNCTION>CLEAR Sub item Description level. ADRS-BK Clears address book data. MEMO: The address book data is cleared after the main power switch is turned OFF/ON. Operation method 1) Select this item, then press the OK key. 2) Turn the main power OFF/ON. CNT-MCON Clears service counters maintained by main controller PCB (main).
  • Page 592 Chapter 17 COPIER>FUNCTION>CLEAR Sub item Description level. CA-KEY CA authentication and key deleted together. When the serviceman needs to replace or dispose of the device, the CA authentication and key can be deleted together. KEY-CLR HDD encoding board code key clear The HDD encoding board (security kit) code key is cleared to allow replacement.
  • Page 593 Chapter 17 COPIER>FUNCTION>MISC-P Sub item Description level. PJH-P-1 Prints print job history with detailed information (for 100 jobs). Prints print job history with detailed information for last 100 jobs stored in copier main unit. PJH-P-2 Prints print job history with detailed information (for all jobs). Prints print job history with detailed information for all jobs stored in copier main unit.
  • Page 594: Feeder

    Chapter 17 17.5.2 FEEDER 17.5.2.1 FEEDER Table 0013-9279 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i *1; Displayed only in the case of the machine with DADF T-17-52 FEEDER>FUNCTION (*1) Sub item...
  • Page 595: Option (Machine Settings Mode)

    5) Set the main power switch to OFF and then back to ON. Settings: XXYYZZAA XX: Country (example: JP -> Japan) YY (*): Language (example: ja -> Japanese) ZZ (*): Destination (example: 00 -> Canon) AA: Sheet size series (example: 00 -> AB series) *: This setting cannot be changed. TEMP-TBL...
  • Page 596 Chapter 17 COPIER>OPTION>BODY Sub item Description level. RUI-DSP Used to select copy function in remote UI. 0: Display copy the screen in remote UI [Factory default/After RAM clear] 1: Don't display copy screen in remote UI ADJ-LVL Sets execution mode for image stabilization control performed after preset number of sheets. Sets execution mode (adjustment set data) for forward/reverse operation of copy or print jobs and image stabilization control done between sheets.
  • Page 597 Chapter 17 COPIER>OPTION>BODY Sub item Description level. CCD-LUT Whether data is to be used for CCD gain compensation This is used to compensate for the deterioration in the images (density differences in the center joins of the images) which develops over time. Set whether or not to use the values adjusted by selecting COPIER>FUNCTION>CCD>LUT- ADJ2.
  • Page 598 Chapter 17 COPIER>OPTION>BODY Sub item Description level. TMP-TBL7 Fixing temperature regulation temperature offset (special fixing mode) Temperature adjustment of the temperature regulation for special fixing mode This improves the hot offset or fixability in case of the special fixing mode Settings -2: -10 deg C -1: -5 deg C...
  • Page 599 Chapter 17 COPIER>OPTION>BODY Sub item Description level. FN-ENTMP Fixing edge area cooling fan ON/OFF temperature Fixing edge area cooling fan ON/OFF temperature This improves the hot offset or fixability of the edge areas of standard small size paper (A4R width, LTRR width, B4 width, EXE width, K8 width, LDR width).
  • Page 600 Chapter 17 COPIER>OPTION>BODY Sub item Description level. FAXADCHK Setting the number of times for checking FAX address entry (This is provided for Mizuho Bank.) Specify "N times" for setting the number of times to check FAX address entry. Setting range 0-9 (Default: 2) Perform checking of address entry for multiple times to prevent a mistake in FAX address entry.
  • Page 601 Chapter 17 COPIER>OPTION>BODY Sub item Description level. SENS-CNF Document detection sensor layout setting Settings 0: AB system 1: Inch system [Factory setting/value after clearing RAM: 0] Attention: The value is cleared to "0" by the clearing of the RAM on the reader controller circuit board. In machines destined for inch system areas (such as North America), it must be set to "1."...
  • Page 602 Set this to "1" when using a crossover cable to connect the PC and machine while using service NAVI. MEMO: T.O.T (TUIF over TCP) A communication protocol (unique to Canon) for the presentation of built-in applications (UI) and for communicating between applications inside the machine such as COPY, SEND and BOX. CMD-PORT ON/OFF of T.O.T (TUIF over TCP/IP) non-synchronized command communication port...
  • Page 603 Chapter 17 COPIER>OPTION>BODY Sub item Description level. UISW-DSP Switch appearing on the User screen use it to enable/disable the indication of the switch used to switch between Standard Setup screen and Simplified setup screen (e.g., for self-copy shop) Setting values 0: disable indication of switch 1: enable indication of switch [Factory default/After RAM clear: 1]...
  • Page 604 [Factory setting/value after clearing RAM: 20010] MEMO: T.O.T (TUIF over TCP) A communication protocol (unique to Canon) for the presentation of built-in applications (UI) and for communicating between applications inside the machine such as COPY, SEND and BOX. CHNG-CMD Setting of T.O.T (TUIF over TCP/IP) command connection port number This sets the number of the port used for the command connection in T.O.T.
  • Page 605 Chapter 17 COPIER>OPTION>BODY Sub item Description level. MEAP-DSP Prohibition against switching from MEAP screen to standard screen (copy, send or box screen, etc.) Settings 0: Transfer to standard screen enabled. 1: Transfer to standard screen disabled. [Factory setting/value after clearing RAM: 0] MEMO: Even when this item is set to "1,"...
  • Page 606 Chapter 17 COPIER>OPTION>BODY Sub item Description level. PDF-RDCT Switches to reduction transmission for reception transfer (PDF transmission). Images received in FAX, IFAX modes are converted to PDF and then reduced for transmission as email or for file transmission. Setting values 0: Image not converted to PDF and reduced for reception transfer.
  • Page 607 Chapter 17 COPIER>OPTION>BODY Sub item Description level. UI-EPRNT Control unit expansion print screen display restriction This switch is used to select whether to display the expansion print screen (EFI print screen) on the control unit. This specification is for users who are customizing the control area so that they have the option of not displaying the screen.
  • Page 608 Chapter 17 COPIER>OPTION>BODY Sub item Description level. ORG-LDR Setting of special sheet sizes which cannot be recognized when ADF is used (when the size is mistakenly recognized as LDR) This enables images to be formed properly by setting from the service mode the special sheet sizes which cannot be recognized when documents are fed from ADF.
  • Page 609 Chapter 17 COPIER>OPTION>BODY Sub item Description level. FLYING Setting whether to initiate a flying start This is set to "1" when a flying start is not to be initiated in consideration of the service life of the fixing unit. Normally, after a job is completed, operation is controlled so that the fixing is performed and the takes of the polygons are made longer in preparation for the next job, but this control is not performed when the item is set to "1."...
  • Page 610 Chapter 17 COPIER>OPTION>USER Specification selection related to user mode Sub item Description level. COUNTER 2 Counter status verification screen soft counter 2 setting This makes it possible to change the type display of soft counter 2 on the control unit to suit the demand from users and dealers.
  • Page 611 Chapter 17 COPIER>OPTION>USER Specification selection related to user mode Sub item Description level. CNT-SW Used it to select charge counters and default display items (100-V model only) Settings 0:counter 1-101 total 1 counter2-total(black-and-white1):108. counter3-copy(full color + mono color/1):232. counter4-print(full color + mono color/1):324 1:counter1-total2:102.
  • Page 612 Chapter 17 COPIER>OPTION>USER Specification selection related to user mode Sub item Description level. FILE-OF Sets file address transmission prohibition. This setting prohibits transmission to a file address by prohibiting file address entry into the address book. Setting values 0: Do not prohibit transmission to file address. 1: Prohibit transmission to file address.
  • Page 613 Chapter 17 COPIER>OPTION>USER Specification selection related to user mode Sub item Description level. JOB-INVL Used to set job interval during interrupt. 0: Standard setting (Output next job continuously during interrupt copy job.) 1: Start output of next job after last sheet of interrupt copy job has been delivered. 2: Start output of next job after last sheet of any job has been delivered.
  • Page 614 Chapter 17 COPIER>OPTION>USER Specification selection related to user mode Sub item Description level. MEAPSAFE Switching to MEAP safe mode Settings 0: Normal mode 1: Safe mode [Factory setting/value after clearing RAM: 0] The safe mode refers to the mode in which the system is started up safely by stopping the added MEAP applications and starting only the system application which is to be started in the initial status.
  • Page 615 [Factory setting/value after clearing RAM: 0] DOM-ADD Sets domain complement for transmission destination when sending email. Sets whether to complement the domain (e.g. @canon.co.jp) programmed in the user mode to the entered account when transmitting email. Setting values 0: Do not complement Tx destination domain.
  • Page 616 Chapter 17 COPIER>OPTION>USER Specification selection related to user mode Sub item Description level. BWCL-DSP Switches Color / Black and White Selection Screen After 'Insert coins or the card.' is shown on the screen in SC mode (charged mode), whether to show 'Select a copy type (Full color or Black and White).' can be switched.
  • Page 617 Chapter 17 Compatibility Counter description Copies (large) Copies (small) Copies A (total 1) Copies A (total 2) Copies A (large) Copies A (small) Local copies (total 1) Local copies (total 2) Local copies (large) Local copies (small) Remote copies (total 1) Remote copies (total 2) Remote copies (large) Remote copies (small)
  • Page 618 Chapter 17 Compatibility Counter description Copies A (monocolor/large/two-sided) Copies A (monocolor/small/two-sided) Copies A (black and white/large/two-sided) Copies A (black and white/small/two-sided) Local copies (full-color 1) Local copies (full-color 2) Local copies (monocolor 1) Local copies (monocolor 2) Local copies (black and white 1) Local copies (black and white 2) Local copies (full-color/large) Local copies (full-color/small)
  • Page 619 Chapter 17 Compatibility Counter description Prints A (large) Prints A (small) Prints (full-color 1) Prints (full-color 2) Prints (monocolor 1) Prints (monocolor 2) Prints (black and white 1) Prints (black and white 2) Prints (full-color/large) Prints (full-color/small) Prints (monocolor/large) Prints (monocolor/small) Prints (black and white/large) Prints (black and white/small) Prints (full-color + monocolor/large)
  • Page 620 Chapter 17 Compatibility Counter description Copies + prints (monocolor/large) Copies + prints (monocolor/small) Copies + prints (full-color/large/two-sided) Copies + prints (full-color/small/two-sided) Copies + prints (monocolor/large/two-sided) Copies + prints (monocolor/small/two-sided) Copies + prints (black and white/large/two-sided) Copies + prints (black and white/small/two-sided) Scans (total 1) Scans (total 2) Scans (large)
  • Page 621 Chapter 17 Compatibility Counter description eceived prints (black and white 1) Received prints (black and white 2) Received prints (full-color/large) Received prints (full-color/small) Received prints (gray scale/large) Received prints (gray scale/small) Received prints (black and white/large) Received prints (black and white/small) Received prints (full-color + gray scale/large) Received prints (full-color + gray scale/small) Received prints (full-color + gray scale 2)
  • Page 622 Chapter 17 Compatibility Counter description Remote copy scans (color) Remote copy scans (black and white) Sent scan total 1 (color) Sent scan total 1 (black and white) Sent scan total 2 (color) Sent scan total 2 (black and white) Sent scan total 3 (color) Sent scan total 3 (black and white) Sent scan total 4 (color) Sent scan total 4 (black and white)
  • Page 623 Chapter 17 3. CST T-17-56 COPIER>OPTION>CST Sub item Description level. ENV1 Envelope cassette ENV1 registration This specifies the size of the envelope cassette. Settings 21: ISO-C5 22: COM10 23: MONARCH 24: DL 25: ISO-B5 26: Western standard No.4 [Factory setting/value after clearing RAM: 21] ENV2 Envelope cassette ENV2 registration This specifies the size of the envelope cassette.
  • Page 624 Chapter 17 T-17-57 COPIER>OPTION>ACC Sub item Description level. COIN Coin vendor switching This selects whether to establish the coin vendor control mode. Settings 0: Coin vendor not used (control cards can be used; not charged) 1: Coin vendor (charged) 2: Remote area counter (charged) 3: Charged by DA 4: Charged by iR [Factory setting/value after clearing RAM: 0]...
  • Page 625 Chapter 17 COPIER>OPTION>ACC Sub item Description level. MIC-TUN Manual tuning of microphone used for voice recognition This allows the audio intake level sensitivity to be adjusted manually for the input device connected by the user. This item is operated and the adjustment made if the sensitivity of the microphone is not increased enough with automatic tuning.
  • Page 626 Chapter 17 T-17-58 COPIER>OPTION>INT-FACE Sub item Description level. IMG-CONT Used to set connection to PS print server unit. Setting values 0: Normal mode (no PS print server unit) [Factory default] 1: Not used 2: Not used 3: PS print server unit 4: Not used 5: Not used Attention:...
  • Page 627 Chapter 17 COPIER>OPTION>LCNS-TR Sub item Description level. TR-SEND Use it to obtain the transfer license key for the SEND function when the transfer function is set invalid. Obtains the transfer license key to use the SEND function in other MFP machine. OF-SEND Use it to select whether to use the SEND function when the transfer function is set invalid.
  • Page 628 Chapter 17 COPIER>OPTION>LCNS-TR Sub item Description level. ST-HDCLR Use it to display the installation status of the HDD encryption / HDD complete deletion when the transfer function is set invalid. Setting value 0: HDD encryption / HDD complete deletion not available (not installed) 1: HDD encryption / HDD complete deletion available (installed) [Factory default/After RAM clear: 0] TR-HDCLR...
  • Page 629 Chapter 17 COPIER>OPTION>LCNS-TR Sub item Description level. ST-WTMRK Display of installation status of main unit watermark function in transfer invalidation. Displays installation status of main unit watermark function. Setting values 0: No (not installed) 1: Yes (installed) [Factory settings and after RAM clear: 0] TR-WTMRK Main unit watermark function transfer licence key acquisition in transfer invalidation Acquires transfer licence key to allow main unit watermark function to be used with another MFP.
  • Page 630 Chapter 17 COPIER>OPTION>LCNS-TR Sub item Description level. TR-AMS ACQ transfer licence key acquisition in transfer invalidation Acquires transfer licence key to allow ACQ to be used with another MFP. OF-AMS ACQ ON/ OFF in transfer invalidation. Switches ACQ ON/ OFF. Setting values 0: OFF 1: ON...
  • Page 631 Chapter 17 COPIER>OPTION>LCNS-TR Sub item Description level. TR-LIPS5 Acquisition of LIPS4 and LIPS LX transmission license key subsequent to disabling transmission This acquires the transmission license key in order for LIPS4 and LIPS LX to be used by another MFP. OF-LIPS5 ON/OFF of LIPS4 and LIPS LX subsequent to disabling transmission This selects ON or OFF for LIPS4 and LIPS LX.
  • Page 632 Chapter 17 COPIER>OPTION>LCNS-TR Sub item Description level. OF-PSPCU ON/OFF of PS, PCL and UFR subsequent to disabling transmission This selects ON or OFF for PS, PCL and UFR. Settings 0: OFF 1: ON [Factory setting/value after clearing RAM: 0] ST-LXUFR Display of installation status of LIPS LX (known as "UFR II"...
  • Page 633 Chapter 17 17.6.3 BOARD 17.6.3.1 BOARD Table 0013-9440 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i T-17-61 BOARD>OPTION Sub item Description level. SURF-OFF UFR Board function release Setting values...
  • Page 634 Chapter 17 17.7 TEST (Test Print Mode) 17.7.1 COPIER 17.7.1.1 COPIER Table 0014-6148 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i 1. PG T-17-62 COPIER>TEST>PG Sub item...
  • Page 635 Chapter 17 Entered number Description For development 16 gradations Full-sheet half tones Grid For development For development For development MCYBk horizontal stripes For development YMCBk 64 gradations For development Full-color 16 gradations 15 to 100 For development 2. NETWORK COPIER>TEST>NETWORK Sub item Description level.
  • Page 636 Chapter 17 - If the copier is connected to the network normally, "OK" is displayed (and the procedure is finished). - If "NG" is displayed, first check the connection of the network cable. If the connection is normal, go to Step 6. If there is a problem with the network cable's connection, redo the connection and redo Step 5.
  • Page 637 Chapter 17 17.8 COUNTER (Counter Mode) 17.8.1 COPIER 17.8.1.1 COPIER Table 0014-6141 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080 / iR C3080i / iR C2380i The COPIER/COUNTER screen is shown below. The items are described starting on the next page. F-17-20 Clearing counter values 1) Select the item to clear, displaying it in reverse.
  • Page 638 Chapter 17 COPIER>COUNTER>TOTAL Sub item Description level. SERVICE2 Service total counter 2 Incremented when paper is delivered outside the printer. (Incremented by 2 for large size sheets, and by 1 for small size sheets.) Returns to "00000000" after reaching "99999999". COPY Total copies counter Incremented when a copy operation is performed and paper is delivered outside the printer.
  • Page 639 Chapter 17 4. JAM T-17-66 COPIER>COUNTER>JAM Sub item Description level. TOTAL Total jam counter for copier FEEDER Total jam counter for feeder SORTER Total jam counter for finisher 2-SIDE Jam counter for two-sided unit Jam counter for multi-feeder Jam counter for cassette 1 Jam counter for cassette 2 Jam counter for cassette 3 Jam counter for cassette 4...
  • Page 640 Chapter 17 COPIER>COUNTER>DRBL-1 Sub item Description level. PT-DRM Bk photosensitive drum rotation sheet count This indicates the cumulative total number of sheets which have passed over the drum. PT-DR-Y Y photosensitive drum rotation sheet count This indicates the cumulative total number of sheets which have passed over the drum. PT-DR-M M photosensitive drum rotation sheet count This indicates the cumulative total number of sheets which have passed over the drum.
  • Page 641 Chapter 18 Upgrading...
  • Page 643 Contents Contents 18.1 Outline..................................18-1 18.1.1 System Software Type ................................18-1 18.1.2 Upgrading Overview................................18-2 18.1.3 Function/Operation Overview ..............................18-3 18.1.4 Points to Note at Time of Downloading ..........................18-6 18.2 Making Preparations ..............................18-6 18.2.1 Installing the System Software (System CD -> SST)......................18-6 18.2.2 Installing the System Software (SST ->...
  • Page 645: Outline

    Chapter 18 18.1 Outline 18.1.1 System Software Type 0013-9786 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i T-18-1 System Software Type System Software Overview Name Main Controller SYSTEM The system software comes in 2 types (one for use inside Japan and the other, outside Japan).
  • Page 646: Upgrading Overview

    Chapter 18 18.1.2 Upgrading Overview 0013-9794 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i The software for the copier and the accessories can be upgraded by the following procedures. - By download from the personal computer (hereafter PC) in which the service support tool (hereafter SST) is installed.
  • Page 647: Function/Operation Overview

    Chapter 18 18.1.3 Function/Operation Overview 0013-9997 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i When connected to a PC (to which the SST and system software have been installed) and USB device (to which system software has been copied), the machine provides the following functions: iR C - - - - PC for service work...
  • Page 648 Chapter 18 Main power on keypad, 2+8 on keypad, 1+7 switch ON Safe mode Boot ROM Boot program program SYSTEM program In service mode COPIER > FUNCTION > SYSTEM > DOWNLOAD Normal mode program Safe mode Normal mode (Download mode A) (Download mode B) F-18-2 Use safe mode for the following:...
  • Page 649 Chapter 18 * only 100V machine *1 Not all software to download may be selected for downloading while USB is in use. *2 Not when USB device is in use. 18-5...
  • Page 650: Points To Note At Time Of Downloading

    Chapter 18 Installing the System Software When downloaded, the system software is stored in the temporary storage area of the HDD. At the end of downloading, the main power switch must be turned off and then back on, thus restarting the machine and writing the system software to both system area and flash ROM from the temporary storage area. When the main power switch is turned off and then back on once again, the machine will start up using the new system software.
  • Page 651 Chapter 18 3) Start up the SST. 4) Click [Register Firmware]. Service Support Tool DLM0 (Ver.3.22E) Target Selection CONTROL Model List S e l e c t t h e t a r g e t . C l i c k a b u t t o n t o exe c u t e . S e l e c t a m o d e l t o c o n n e c t CONNECT R e g i s t e r F i r m wa r e...
  • Page 652: Installing The System Software (Sst -> Usb)

    Chapter 18 Service Support Tool DLM0 (Ver.3.22E) Registerd Firms CONTROL Found Firm C l i c k a b u t t o n t o exe c u t e . Registered fir mware F i r m wa r e r e g i s t ra t i o n c o m p l e t e d . >...
  • Page 653 Chapter 18 Service Support Tool DLM0 (Ver.3.22E) Target Selection CONTROL Export Firm Selection S e l e c t t h e t a r g e t . C l i c k a b u t t o n t o exe c u t e . S e l e c t t h e s e r i e s .
  • Page 654: Making Connections (Sst In Use)

    Chapter 18 Service Support Tool DLM0 (Ver.3.22E) Target Selection CONTROL Export Firm Selection S e l e c t t h e t a r g e t . C l i c k a b u t t o n t o exe c u t e . F i l e c o py h a s b e e n c o m p l e t e d .
  • Page 655: Making Connections (Usb Device In Use)

    Chapter 18 - Safe Mode Turn on the main power switch while holding down the keys 2 and 8. In response, the machine will start up in safe mode. 18.2.4 Making Connections (USB device in use) 0014-4493 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i [Requirements] - USB device to which the system software has been copied.
  • Page 656 Chapter 18 When formatting the HDD for all partition, there will be partitions on the HDD and all these partitions will be formatted (initialized) and the main controller will be made ready for use. All the information needed to set up the partition is found in the partition settings file (on the SST, 'HDFormat' in the folder 'iRCXXXX'). iRCXXXX FSTDEV HDFormat...
  • Page 657 Chapter 18 FSTDEV TMP_GEN TMP_PSS TMP_FAX APL_SEND APL_MEAP APL_GEN APL_KEEP APL_LOG IMG_MNG PDLDEV FSTCDEV THUMDEV BOOTDEV F-18-17 [1] Formatting not possible [2] Formatting possible in safe mode MEMO: Partition-based formatting is possible in service mode (COPIER > FUNCTION > SYSTEM > HD-CLEAR), with the exception of BOOTDEV. 18.3.3 Formatting the Partitions 0014-4496 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i...
  • Page 658 Chapter 18 4) Specify BOOTDEV partition or full partition (ALL), and click [Start]. ServiceSupportTool DLM10 (Ver.3.22E) 172.16.1.100 iRC3380 SAFE C l e a r Control HDDFormat C l i c k t h e b u t t o n o f t h e t a s k t o b e S e l e c t t h e p a r t i t i o n .
  • Page 659 Chapter 18 1) Start up the SST. 2) Select the model [1] and the batch download information file [2] ('ALL_HDF'). Service Support Tool DLM0 (Ver.3.22E) Target Selection CONTROL Model List S e l e c t t h e t a r g e t . C l i c k a b u t t o n t o exe c u t e .
  • Page 660 Chapter 18 Service Support Tool DLM0 (Ver.3.22E) Batch List BATCH CONTROL Batch Result Batch download list B a t c h d o w n l o a d r e s u l t s i R C 3 3 8 0 v 1 . 1 2 r e v . 0 C o p y / P D L - B o o t H D F o r m a t Results 1.Wait...
  • Page 661 Chapter 18 Service Support Tool DLM0 (Ver.3.22E) Batch List BATCH CONTROL Batch Result Batch download list B a t c h d o w n l o a d r e s u l t s i R C 3 3 8 0 v 1 . 1 2 r e v . 0 C o p y / P D L - B o o t H D F o r m a t Results 2.iRC3380_SYSTEM_USenXXXX...
  • Page 662 Chapter 18 ServiceSupportTool DLM10 (Ver.3.22E) 172.16.1.100 iRC3380 NORMAL C l e a r SelectableFirmware Control C l i c k t h e b u t t o n o f t h e t a s k t o b e Firmware Version S e l e c t t h e f i r m wa r e t o b e exe c u t e d .
  • Page 663 Chapter 18 Message Follow the instructions shown on the machine for shutdown process. Click [OK] button to return to Main Menu. F-18-35 If the machine is in safe mode, 5-1) Turn off and then back on the machine's main power switch. 6) When the machine starts up, it will write the system software to its HDD and flash ROM while showing the progress of writing on the control panel screen.
  • Page 664 Chapter 18 ServiceSupportTool DLM10 (Ver.3.22E) 172.16.1.100 iRC3380 NORMAL C l e a r SelectableFirmware Control C l i c k t h e b u t t o n o f t h e t a s k t o b e Firmware Version S e l e c t t h e f i r m w a r e t o b e exe c u t e d .
  • Page 665 Chapter 18 18.5 Uploading and Downloading Backup Data 18.5.1 Outline 0014-4500 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i The file MeapBack is a MEAP application and its data stored on the HDD. The file SramDCON is data stored in the SRAM of the DC controller PCB.
  • Page 666 Chapter 18 ServiceSupportTool DLM10 (Ver.3.22E) 172.16.1.100 iRC3380 SAFE C l e a r SelectableFirmware Control C l i c k t h e b u t t o n o f t h e t a s k t o b e Firmware Version S e l e c t t h e f i r m wa r e t o b e exe c u t e d .
  • Page 667 Chapter 18 Reader controller PCB Service PC EEPROM iRC ---- Printer unit Uploading/Downloading System Main controller PCB Meapback (safe mode only) SramRCON (normal mode only) SramDCON (normal mode only) DC controller PCB Meapback.bin SRAM Main controller unit F-18-44 18.5.3 Downloading Procedure 0014-4502 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i - The machine must be in normal mode for uploading/downloading the file SramDCON or SramRCON.
  • Page 668 Chapter 18 ServiceSupportTool DLM10 (Ver.3.22E) 172.16.1.100 iRC3380 SAFE C l e a r SelectableFirmware Control C l i c k t h e b u t t o n o f t h e t a s k t o b e Firmware Version S e l e c t t h e f i r m wa r e t o b e exe c u t e d .
  • Page 669 Chapter 18 Other Functions [5]: Backup Do not use it. (for use by R&D only) [6]: Restore former version (in the presence of a backup of the system software) Use it to restore the backup of the system software. [7]: Clear downloaded files Use it to remove the system software immediately before downloading (before writing).
  • Page 670 Chapter 18 18.6.3 Downloading/Writing the System Software (auto) 0014-4505 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i [1]: Upgrade (AUTO) The system software on the HDD and that in the USB device are compared. If the latter is new, it will be downloaded to the temporary storage area of the HDD. At the end of the downloading, the machine restarts on its own to write the downloaded system software to the system area of the HDD and the flash ROM.
  • Page 671 Chapter 18 <Procedure> 1) If the machine is on, go through the HDD shut-down instructions, and turn off the main power. 2) Connect the USB device to the USB port. 3) Put the machine in download mode (normal or safe). 4) Go through the instructions indicated on the control panel, and press the appropriate key.
  • Page 672: Formatting The Hdd

    Chapter 18 machine will not restart on its own at the end of downloading. When the power is turned off and then back on manually, the machine starts writing the system software. <Procedure> 1) If the machine is on, go through the HDD shut-down instructions, and turn off the main power. 2) Connect the USB device to the USB port.
  • Page 673: Downloading The System Software (All Overwriting)

    Chapter 18 2) Connect the USB device to the USB port. 3) Start up the machine in safe mode. 4) Follow the instructions on the control panel, and press the appropriate key. [4] -> [0]: go to Partition Selection screen / other that [0]: go back to Menu screen F-18-60 5) Go through the instructions on the control panel, and press the appropriate key.
  • Page 674 Chapter 18 F-18-63 5) Turn off the main power switch, remove the USB memory, and turn on the main power switch. [7]: Clear downloaded files Use it to remove the system software files that have been saved in the temporary storage area of the HDD. Use it if you want to remove the files without writing them to the HDD after downloading (menu [2] and [3]).
  • Page 675 Chapter 19 Service Tools...
  • Page 677 Contents Contents 19.1 Service Tools................................19-1 19.1.1 Special Tools.................................... 19-1 19.1.2 Solvents and Oils ..................................19-2...
  • Page 679 Chapter 19 19.1 Service Tools 19.1.1 Special Tools 0014-3037 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i In addition to the standard tooles set, the following special tools are required when servicing the machine: T-19-1 Tool name Tool No.
  • Page 680 Chapter 19 [Ctgr] A: Must be kept by each service engineer. B: Must be kept by each group of about five engineers. C: Must be kept by each warkshop. 19.1.2 Solvents and Oils 0014-3038 iR C3380i / iR C3380 / iR C2880i / iR C2880 / iR C3580 / iR C3580i / iR C3080i T-19-2 Item Uses...
  • Page 681 Feb 21 2008...

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