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Canon iR C5180 Service Manual
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Canon iR C5180 Service Manual

Canon iR C5180 Service Manual

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Service Manual
iR C5180/5180i/4580/4580i/4080/4080i/3880
CLC5151/4040/4080i
Jul 10 2006

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Summary of Contents for Canon iR C5180

  • Page 1 Service Manual iR C5180/5180i/4580/4580i/4080/4080i/3880 CLC5151/4040/4080i Jul 10 2006...
  • Page 3 Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

  • Page 4: Symbols Used

    Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
  • Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer- ence to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
  • Page 7 Contents Contents Chapter 1 Introduction 1.1 Product Specifications ..........................1- 1 1.1.1 User Maintenance ..............................1- 1 1.1.1.1 Cleaning....................................1- 1 1.1.1.2 Inspection....................................1- 2 1.1.2 Safety ..................................1- 4 1.1.2.1 CDRH Regulations................................... 1- 4 1.1.2.2 Laser safety ..................................... 1- 4 1.1.2.3 Handling the Laser Assembly ..............................
  • Page 8 Contents 2.5 Installing the Copy Tray..........................2- 23 2.5.1 Checking the Attachments (Copy Tray-N1) ......................2- 23 2.5.2 Turning Off the Host Machine ..........................2- 23 2.5.3 Installation Procedure ............................2- 24 2.6 Installing the Card Reader........................2- 25 2.6.1 Checking Contents (Card Reader-D1)........................2- 25 2.6.2 Installation Procedures ............................2- 26 2.6.3 Installation Procedure in the imageWARE Accounting Manager (henceforth: iWAM) environment ......2- 27 2.7 Installing the Key Switch Unit ........................
  • Page 9 Contents 5.4 Actions when HDD Error..........................5- 5 5.4.1 E602 Details ................................5- 5 5.5 Image Processing ............................5- 7 5.5.1 Overview of the Flow of Image Data ........................5- 7 5.5.2 Reader Input Image Processing ..........................5- 8 5.5.3 Printer Output Image Processing ..........................5- 8 5.5.4 Compression, Decompression, and Edit Processing Blocks...................
  • Page 10 Contents 6.1.2 Major Components..............................6- 1 6.1.3 Construction of the Control System .........................6- 2 6.1.4 Reader Controller PCB ............................6- 3 6.2 Basic Sequence ............................6- 4 6.2.1 Basic Sequence of Operation at Power-On ......................6- 4 6.2.2 Basic Sequence of Operation in Response to a Press on the Start Key ..............6- 4 6.3 Various Control Mechanisms ........................
  • Page 11 Contents 6.4.8.1 Preparation for Removing the ADF Open /Close Sensor ...................... 6- 21 6.4.8.2 Removing the ADF Open/Closed Sensor ..........................6- 21 6.4.9 Scanner HP Sensor............................... 6- 22 6.4.9.1 Preparation for Removing the Mirror Base Home Position Sensor..................6- 22 6.4.9.2 Removing the Mirror Base Home Position Sensor ........................
  • Page 12 Contents 8.2.2 Image Formation Process (image formation)......................8- 5 8.2.3 Image Formation Process (transfer) ........................8- 5 8.3 Basic Sequence ............................8- 6 8.3.1 At Power-On (1) ...............................8- 6 8.3.2 AtÅ@Power-OnÅi2Åj ...............................8- 7 8.3.3 During Copying/Printing Operations (normal speed) ....................8- 7 8.3.4 Making Copies/Prints (half speed) ...........................8- 8 8.3.5 After Replacing the Drum Unit (D-UNIT)........................8- 8 8.3.6 Printing Originals Containing a Color Page ......................8- 9 8.4 Driving and Controlling the Image Formation System ................
  • Page 13 Contents 8.9.2 Drum Drive Unit ..............................8- 34 8.9.2.1 Preparation for Removing the Drum Drive Unit ........................8- 34 8.9.2.2 Removing the Drum Drive Unit .............................. 8- 35 8.9.3 Drive Roller................................8- 35 8.9.3.1 Preparation for Removing the Drive Roller ..........................8- 35 8.9.3.2 Removing the Drive Roller ..............................
  • Page 14 Contents 9.1 Construction ............................... 9- 1 9.1.1 Specifications, Control Mechanisms, and Functions ....................9- 1 9.1.2 Arrangement of he Units ............................9- 1 9.1.3 Arrangement of Rollers ............................9- 1 9.1.4 Diagram of the Paper Paths.............................9- 2 9.1.5 Arrangement of Sensors ............................9- 3 9.1.6 Arrangement of the Clutches and Solenoids ......................9- 4 9.1.7 Route of Dive ................................9- 4 9.2 Basic Sequence ............................
  • Page 15 Contents 9.10.5 Re-pickup Roller ..............................9- 28 9.10.5.1 Preparation for Removing the Re-pickup Roller........................9- 28 9.10.5.2 Removing the Re-pickup Roller ............................9- 29 9.10.6 Pickup Roller................................ 9- 30 9.10.6.1 Preparation for Removing the Pickup Roller ........................9- 30 9.10.6.2 Removing the Pickup Roller..............................9- 30 9.10.7 Feed Roller ................................
  • Page 16 Contents 9.10.24.1 Preparation for Removing the Pre-Registration Motor ....................... 9- 49 9.10.24.2 Removing the Pre-Registration Motor ..........................9- 49 9.10.25 Horizontal Registration Motor..........................9- 49 9.10.25.1 Preparatiuon for Removing the Horizontal Registration Motor................... 9- 49 9.10.25.2 Removing the Horizontal Registration Motor........................9- 50 9.10.26 Registration Sensor............................9- 50 9.10.26.1 Preparation for Removing the Registration Sensor......................
  • Page 17 Contents 9.10.43.1 Preparation for Removing the Duplex Pickup Sensor ......................9- 67 9.10.43.2 Removing the Duplex Pickup Sensor..........................9- 70 9.10.44 Duplex Registration Clutch ..........................9- 70 9.10.44.1 Preparation for Removing the Duplex Registration Clutch....................9- 70 9.10.44.2 Removing the Duplex Registration Clutch.......................... 9- 71 9.10.45 Duplex Pickup Clutch............................
  • Page 18 Contents 10.2 Various Control Mechanisms........................10- 3 10.2.1 Controlling the Speed of the Fixing Roller......................10- 3 10.2.1.1 Overview ....................................10- 3 10.2.1.2 Controlling the Speed According to Paper Type ........................10- 4 10.2.1.3 Fixing Arch Control................................10- 4 10.2.2 Controlling the Fixing Roller Temperature ......................10- 6 10.2.2.1 Overview ....................................
  • Page 19 Contents 10.5.11.1 Preparation for Removing the Fixing Delivery Sensor ..................... 10- 32 10.5.11.2 Removing the Fixing Delivery Sensor ..........................10- 32 10.5.12 Fixing Belt Position Sensor Unit........................10- 32 10.5.12.1 Preparation for Removing the Fixing Belt Position Sensor Unit ..................10- 32 10.5.12.2 Removing the Fixing Belt Position Sensor Unit........................
  • Page 20 Contents 11.5.1.1 Front Cover ..................................11- 12 11.5.1.2 Upper Right Cover ................................11- 12 11.5.1.3 Right front cover................................. 11- 12 11.5.1.4 Rear Right Cover ................................11- 12 11.5.1.5 Upper Left Cover................................11- 13 11.5.1.6 Left Lower Cover................................11- 13 11.5.1.7 Upper Left Cover (small) ..............................11- 13 11.5.1.8 Left Rear Cover (Upper)..............................
  • Page 21 Contents 11.5.14.1 Preparation for Removing the Leakage Breaker ......................11- 22 11.5.14.2 Removing the Leakage Breaker............................11- 22 11.5.15 Relay PCB ............................... 11- 22 11.5.15.1 Preparation for Removing the Relay PCB........................11- 22 11.5.15.2 Removing the Relay PCB..............................11- 22 11.5.16 DC/DC Converter PCB ............................
  • Page 22 Contents 11.5.32 Fixing Heat Discharge Fan..........................11- 34 11.5.32.1 Preparation for Removing the Fixing Heat Discharge Fan....................11- 34 11.5.32.2 Removing the Fixing Heat Discharge Fan........................11- 34 11.5.32.3 Preparation for Removing the Toner Filter (Fixing Heat Discharge Fan Filter) ..............11- 34 11.5.32.4 Removing the Toner Filter (Fixing Heat Discharge Fan Filter)..................
  • Page 23 Contents 14.1.3 Printer Unit................................14- 1 14.2 Durables and Consumables ........................14- 1 14.2.1 Outline ................................. 14- 1 14.2.2 Reader Unit................................14- 1 14.2.3 Printer Unit................................14- 1 14.3 Scheduled Servicing Basic Procedure....................14- 2 14.3.1 Scheduled Servicing Basic Procedure......................... 14- 2 14.3.2 Scheduled Servicing (Reader Unit) ........................
  • Page 24 Contents 16.1.4.1 Reader Unit ..................................16- 3 16.1.4.2 Printer Unit ................................... 16- 4 16.1.5 Switch...................................16- 6 16.1.5.1 Reader Unit ..................................16- 6 16.1.5.2 Printer Unit ................................... 16- 6 16.1.6 Lamps, Heaters, and Others ..........................16- 7 16.1.6.1 Reader Unit ..................................16- 7 16.1.6.2 Printer Unit ...................................
  • Page 25 Contents 18.7.1.1 COPIER Table ................................... 18- 78 Chapter 19 Upgrading 19.1 Outline ..............................19- 1 19.1.1 Function/ Operation Overview ..........................19- 1 19.1.2 Points to Note at Downloading ..........................19- 4 19.2 Making Preparations ..........................19- 4 19.2.1 Registration of System Software (System CD to SST) ..................19- 4 19.2.2 Registration of System Software (SST to USB memory)..................
  • Page 26 Contents...

  • Page 27: Chapter 1 Introduction

    Chapter 1 Introduction...
  • Page 29 Contents Contents 1.1 Product Specifications..............................1-1 1.1.1 User Maintenance ..................................1-1 1.1.1.1 Cleaning ..........................................1-1 1.1.1.2 Inspection ........................................1-2 1.1.2 Safety ......................................1-4 1.1.2.1 CDRH Regulations......................................1-4 1.1.2.2 Laser safety ........................................1-4 1.1.2.3 Handling the Laser Assembly ..................................1-4 1.1.2.4 Safety of Toner........................................1-5 1.1.2.5 Notes when handling a lithium battery ................................1-5 1.1.2.6 Notes at Replacing/Disposing the Fixing Unit..............................1-5 1.1.2.7 Notes before it works serving ..................................1-5...

  • Page 31: Product Specifications

    Chapter 1 1.1 Product Specifications 1.1.1 User Maintenance 1.1.1.1 Cleaning 0014-3441 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 The machine has some components that must be cleaned by the user on a periodical basis (about once a month);...
  • Page 32 Chapter 1 5. Vertical Size Plate Clean the vertical size plate [1] using a cloth moistened with water or solution of middle detergent (well wrung); thereafter, dry wipe it with a soft cloth. F-1-5 1.1.1.2 Inspection 0014-3363 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 The machine is equipped with a breaker for detection of over-current and leakage current for enhanced safety, and it is important to check and see that the breaker operates properly.
  • Page 33 Chapter 1 (ON) (OFF) F-1-8 Check to be sure that the breaker switch is on the ON side. If it has stopped between the ON and OFF sides, push it back to the OFF side and then to the ON side. 6) Turn on the main power switch.

  • Page 34: Laser Safety

    Chapter 1 1.1.2 Safety 1.1.2.1 CDRH Regulations 0012-4208 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The Center for Devices and Radiological Health of the US Food and Drum Administration put into force regulations concerning laser products on August 2, 1976. These regulations apply to laser products manufactured on and after August 1, 1976, and the sale of laser products not certified under the regulations is banned within the Untied States.

  • Page 35: Safety Of Toner

    Chapter 1 F-1-11 1.1.2.4 Safety of Toner 0012-4211 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / 1. About Toner The machine's toner is a non-toxic material made of plastic, iron, and small amounts of dye. Do not throw toner into fire.

  • Page 37: Chapter 2 Installation

    Chapter 2 Installation...
  • Page 39 Contents Contents 2.1 Making Pre-Checks................................2-1 2.1.1 Points to Note....................................2-1 2.1.2 Spatial Requirements ................................... 2-2 2.1.3 Order of Installing Accessories..............................2-4 2.1.4 Checking the Contents ................................2-4 2.1.5 Checking the Contents ................................2-6 2.1.6 Checking the Contents (Color Image Reader-E1 / F1) ........................ 2-8 2.2 Unpacking and Installation ............................2-8 2.2.1 Installing the Printer Kit................................
  • Page 40 Contents 2.8.3 Installation Procedure ................................2-30 2.9 Installing the Cassette Heater ............................2-37 2.9.1 Checking the Attachments (Cassette Heater Kit-E1)......................... 2-37 2.9.2 Checking the Attachments (Cassette Heater Unit-24) ....................... 2-38 2.9.3 Turning Off the Host Machine..............................2-38 2.9.4 Installation Procedure (Cassette Heater Kit-E1)........................2-38 2.9.5 Installation Procedure (Cassette Heater Unit-24) ........................

  • Page 41: Making Pre-Checks

    COPIER > FUNCTION > INSTALL > DRY-RT 2) The outlet that meets the requirements indicated in the following table should be enabled to connect to the power supply exclusively. iR C5180 / CLC5151 iR C4580 / iR C3880 / CLC4040...

  • Page 42: Spatial Requirements

    Chapter 2 2.1.2 Spatial Requirements 0012-6110 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The dimensions indicated in the figure are minimum requirements. Try to make available as much space as possible. (a) Machine 620mm 100mm...
  • Page 43 Chapter 2 620mm 100mm 1327mm 930mm 570mm 500mm 2120mm 500mm 500mm F-2-4 (d) Machine+ Deck +Copy Tray + Fax 620mm 100mm 1327mm 520mm 570mm 500mm 1710mm 500mm 500mm F-2-5...

  • Page 44: Order Of Installing Accessories

    Chapter 2 2.1.3 Order of Installing Accessories 0012-4086 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / Be sure that the accessories, if any, are installed in the following order: (1) Cassette heater kit (to the pedestal) (2) 2-cassette pedestal, or plain pedestal (Note: Including the work to mount the main body on the pedestal.) (3) Reader unit (4) Main body...
  • Page 45 Chapter 2 Check the contents (User's Manual, CD, and others) against the following tables: User's Manual iR C4580i iR C4080i Users guide UFR II /PCL/PS Printer Guide EULA Network Quick Start Guide Release Note Universal Send Trial Kit-B1 CD, and others iR C4580i iR C4080i Manual CD-ROM...
  • Page 46 Chapter 2 2.1.5 Checking the Contents 0014-3457 CLC5151 / CLC4040 / Color Image Reader-F1 / Color Image Reader-E1 F-2-7 Drum unit (Y, M, C, Bk) 1 pc. each [7]*1 Face Seal 2 pc. Transfer cleaning unit 1 pc. Size plate 2 pc.
  • Page 47 Chapter 2 Check the contents (User's Manual, CD, and others) against the following tables: User's Manual CLC5151 CLC4040 Users guide Universal Send Trial Kit-B1 EULA CD, and others CLC5151 CLC4040 Manual CD-ROM Tutorial CD (UKE) Tutorial CD (FRE) Tutorial CD (ITA) Tutorial CD (GER) MEAP Administration software CD...

  • Page 48: Unpacking And Installation

    Chapter 2 2.1.6 Checking the Contents (Color Image Reader-E1 / F1) 0014-1508 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 F-2-10 3) Remove the reader unit joint unit [1].
  • Page 49 Chapter 2 Mount the face cover using the screws removed in step 9). 11) Mount the following as shown: - delivery rear cover - center delivery tray 2.2.2 Points to Note About Relocating the machine 0013-8519 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 Points to Note About Relocating the machine Be sure not to push the machine strongly from the front side, otherwise it can...
  • Page 50 Chapter 2 F-2-22 100 mm or more 7) Fix the wire [1] in place using the stepped screw. F-2-19 4) Using a screwdriver, fit the 2 reader unit positioning pins [1] to the reader unit [2]. Be sure that the orientation of the wire is correct. F-2-20 F-2-23 5) Lift the left side of the reader unit [1], and slide the unit in the direction of...
  • Page 51 Chapter 2 F-2-28 12) Remove the face cap [1] and the 2 screws [2]; then, detach the card reader cover [3]. F-2-25 Mount the joint cover [1]. - 2 screws (RS tightening; M4X8) [2] F-2-29 13) Remove the upper left cover [1]. - 2 screws [2] F-2-26 10) Remove the 3 mirror fixing screw [1].

  • Page 52: Mounting The Transfer Cleaning Unit

    Chapter 2 F-2-35 19) Fix the ADF power cable [1] in place using 3 clamps [2]. F-2-32 If the hook does not have a cushion area [A], The cushion [1] will not fit on the plate if the hook is moved excessively. Check to be sure that the cushion is on the plate.
  • Page 53 Chapter 2 the groove [3] in the transfer cleaning unit base.) F-2-38 3) Remove the waste toner container [1]. F-2-41 Be sure that the front cover rib [2] is not in contact with the edge [1] of the transfer cleaning unit blade. F-2-39 4) Remove the dummy transfer cleaning unit [1].

  • Page 54: Fitting The Toner Container In Place

    Chapter 2 2.2.5 Fitting the Toner Container in Place 0012-4092 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The toner containers must be fitted in their own places (viewing from the control panel side and starting at the left, Y, M, C, and Bk).
  • Page 55 Chapter 2 F-2-50 5) Turn the intermediate transfer unit release lever [1] in the direction of the arrow. F-2-51 6) Turn the open/close lever [1] of the drum unit cover to the left by 90 deg to open the drum unit cover [2]. F-2-53 8) Hold the protective cover [2] horizontally, and push in the drum unit (Y) [2].

  • Page 56: Fitting The Secondary Transfer Outside Roller Unit In Place

    Chapter 2 F-2-55 10) Fit the remaining drum units in the same way (M, C, Bk). 11) Close the drum unit cover; then, turn the open/close lever to the right by 90 deg to fix it in place. 12) Holding the waste toner box in place, shift the intermediate transfer unit release lever back into its initial position.

  • Page 57: Cassette Setup

    Chapter 2 F-2-60 F-2-63 5) Close the fixing feeding unit. 4) Attach the cassette size label [2] to the cassette size plate [1]. 2.2.8 Cassette Setup 0012-9696 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / 1) Pull out the upper cassette, and remove the tape and the lifting plate retainers [1].

  • Page 58: Dealing With Power Code Mount

    Chapter 2 F-2-69 <Face Seal> (Included in the package) 1) Affix the 2 face seal [2] at two positions [1] in the chart of the rear cover. F-2-66 <Cleaning Position Label> (Included in the reader) 1) Attach the Cleaning Position Label [1] whose text is in the appropriate language while positioning it as shown on the front cover.
  • Page 59 Chapter 2 F-2-75 7) Remove the 4 screws [1], and slide the DC power supply unit [2] slightly toward the front. F-2-72 3) Remove the rear left cover [1] of the host machine. - 2 screws [2] F-2-76 8) Remove the 3 screws [1], and pull out the power supply cord mount slightly to the front.

  • Page 60: Connecting The Power Cord

    Chapter 2 Select COPIER > FUNCTION > FIXING > FX-LHP-S > OK 4) Check that 'FX- LHP -S is OK (It will take for about 5 minutes.) 2.2.14 Checking the Image Margin 0013-2810 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / 1) Place the test chart on the copyboard glass, make a copy by picking up paper from the cassette (1,2), and check the image.

  • Page 61: Adjustment Of The Margin Along Leading Edge Of Image

    Chapter 2 F-2-84 F-2-88 [1] If the adjusting plate is moved to the right, [2] the margin of the front edge of the paper narrows. 7) Attach the cover etc., by the reverse procedure to detach them. - handle - front right cover - pickup vertical path cover - cassette 2.2.16 Adjustment of the Margin along Leading Edge of...

  • Page 62: Checking The Connection To The Network

    Chapter 2 7) Service Mode; Select COPIER > OPTION > BODY > PASCAL. 8) Check that the setup value is '1'. 9) Press [RESET] twice and get out from the service mode. 10) Press [Registration]. 11) Select [Adjustment / Cleaning] > [Automatic Gradation Adjustment] > [Plain]or [Heavy] > [Full Adjust] > [Test Print 1]. In a response, test print 1 will be printed.

  • Page 63: Troubleshooting The Network

    Chapter 2 2.4 Troubleshooting the Network 2.4.1 Summary 0013-2558 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / Perform the following procedures only when connecting the machine to the network. When connecting to the network fails, the possible causes are as follows: - Fault of the machine's TCP/IP settings.

  • Page 64: Installation Procedure

    Chapter 2 2.5.3 Installation Procedure 0012-6061 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the mounting screw [2] from the card reader cover [1] of the host machine. (The removed screw will no longer be used.) F-2-92 2) Bend the top [1] of the tray base in the direction of the arrow;...

  • Page 65: Installing The Card Reader

    Chapter 2 F-2-95 4) While moving down the tray base [1] slightly, match the protrusion [2] on either side of the delivery tray against the hole [3] in the tray base, and fix it in place. F-2-96 5) Lower the mounted delivery tray, and attach the 2 face stickers [1] over the screws. F-2-97 When detaching the delivery tray, be sure to do so while keeping the tray up.

  • Page 66: Installation Procedures

    Chapter 2 F-2-98 Card Reader 1 pc. panhead screw (small) 1 pc. screw (B tightening; M3X10) 4 pc. 2.6.2 Installation Procedures 0013-0605 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / 1) Remove the face cap [1] and the 2 screws [2], and then detach the card reader cover [3].

  • Page 67: Installation Procedure In The Imageware Accounting Manager (Henceforth: Iwam) Environment

    Chapter 2 When attaching the card reader, be sure to attach it with its label indicating the direction to insert the card on the surface. F-2-102 4) Attach the grounding wire [1] with the truss head screw [2] included in the package, and then connect the card reader connector [3] with the main body connector. F-2-103 5) Attach the card reader cover with the screws removed in the step 1.
  • Page 68 Chapter 2 F-2-104 Key Switch Unit 1 pc. Control Key 1 pc. Screw (binding,; M4x6) 1 pc. 2.7.2 Installation Procedures 0012-4176 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / 1) Detach the center copy tray [1]. - 2 screws [2] F-2-105 2) Slide the manual feeding tray out, and detach the center right cover [1].

  • Page 69: Checking After The Installation

    Chapter 2 F-2-107 4) Cut off the [A] area of the upper right cover detached in the step 3 using nippers etc,. F-2-108 5) Attach the key switch unit to the cut-off of the upper right stay in the direction of the arrow. F-2-109 6) Fix the key switch unit [1] with the screw (binding;...

  • Page 70: Installing The Reader Heater

    Chapter 2 4) Turn on the main power supply switch. 5) Check that the message 'Set the control key' is displayed on the control panel screen. 6) Insert the Control Key and check that making a copy is possible. 2.8 Installing the Reader Heater 2.8.1 Checking the Attachments (Reader Heater Unit-F1) 0012-7757 / / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1...
  • Page 71 Chapter 2 When detaching the copyboard glass, take care not to touch the glass surface and the white plate on its back. If soiled, clean the area using lint-free paper. F-2-113 4) Hold the bend [A] of the mirror stay, and move the No. 1 mirror base [1] to the right until it stops. F-2-114 5) Fit the front side of the mirror heater [1] under the cable guide, and connect the connectors [2];...
  • Page 72 Chapter 2 F-2-116 7) Move back the No. 1 mirror base [1] to the left until it stops. F-2-117 8) Fit the cable clamp [1] into the hole [2] of the frame. F-2-118 9) Mount the lens heater [1]. - 1 connector [2] - 1 cable clamp [3] - 1 screw (RS tightening;...
  • Page 73 Chapter 2 F-2-120 10) If the cable [1] is slack, fit the cable clamp [2] in the hole of the frame to take up the slack. F-2-121 If there is a vertical side sensor, check to be sure that the cable is fixed in place using 2 clamps [A]. F-2-122 11) Mount the copyboard glass and the glass retainer by reversing the steps used to remove them.
  • Page 74 Chapter 2 F-2-123 2) Remove the rear cover [1] of the host machine. - 10 screws [2] (Remove) - 2 screws [3] (Unfasten) F-2-124 3) Pull out the fixing feeder unit [1] and open the pickup vertical path cover [2]. F-2-125 4) Remove the right rear cover [1] of the host machine.
  • Page 75 Chapter 2 F-2-126 5) Cut off the right rear cover [1] of the host machine using nippers. Be sure not to leave burrs on the area [A] that has been cut. F-2-127 6) Open the clamp [1], free the harness [2], and then close the clamp [1]. F-2-128 7) While lifting the harness [1], push in the reader heater switch PCB [2] to fix it in place with a screw (binding;...
  • Page 76 Chapter 2 F-2-129 8) Connect the 2 connectors [1] to the reader heater switch PCB [2]. F-2-130 9) Route the harness [1] through the clamp [2], and close the clamp [2]. F-2-131 If the harness is too long, loop the harness around the clamp [2] as shown. F-2-132 10) Attach the covers using the steps used to detach them but in reverse.

  • Page 77: Installing The Cassette Heater

    Chapter 2 - manual feed unit - pickup vertical path cover - rear cover (of the host machine) Fit the 10 claws [1] of the upper rear cover of the host machine in place. If they are not firmly in place, the cover will fail to remain in place. F-2-133 F-2-134 11) Fix the reader communication cable and the reader power supply cable with 4 clamps.
  • Page 78 Chapter 2 F-2-136 Heater PCB unit FM2-8200-000 1 pc. Screw XB3-6400-805 2 pc. (RS, tightening; M4X8) 2.9.2 Checking the Attachments (Cassette Heater Unit-24) 0012-7954 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 There must be a separately available Cassette Heater Kit-E1 for the installation of the heater unit.
  • Page 79 Chapter 2 F-2-138 MEMO: If the heater PCB unit cover is to be removed, pull on the stop [1] found on the cover while moving the cover upward. F-2-139 3) Attach the heater PCB unit [2] with 2 screws (RS, tightening; M4X8) [1]; then, connect the 2 connectors [3]. F-2-140 MEMO: If a Cassette Heater Unit-24 is to be installed next, skip steps 4) and 5).
  • Page 80 Chapter 2 F-2-141 MEMO: If the heater PCB unit cover is to be removed, pull on the stop [1] found on the cover while moving the cover upward. F-2-142 3) Connect the connector [1] of the heater unit and the connector [2] of the heater PCB unit. F-2-143 4) Fit the 3 hooks [2] of the heater unit [1] on the slits in the base plate, and fix it in place using a screw (binding;...

  • Page 81: Installing The Voice Guidance Kit

    Chapter 2 F-2-145 5) Shift the switch [1] of the heater PCB unit to the ON side. F-2-146 6) Attach the heater PCB unit cover. 7) Put the cassettes back in place. 2.10 Installing the Voice Guidance Kit 2.10.1 Checking Contents (Voice Guidance Kit-A2) 0012-7365 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / [10]...
  • Page 82 Chapter 2 Screw (Binding; M3X6) 2 pc. [10] Screw (Binding; M4X6) 1 pc. [11] Screw (Binding; M4X40) 2 pc. [12]* Screw (Binding; M3X16) 1 pc. [13]* Screw (Binding; M4X16) 1 pc. [14] Ferrite core 1 pc. [15]* Clamp 1 pc. [16] User's Guide 1 pc.
  • Page 83 Chapter 2 F-2-150 4) Detach the controller box cover [1]. - 14 screws [2] Do not drop the screws. F-2-151 5) Mount the voice board face plate [2] to the voice board [1] with the 2 screws (Binding; M3X6) [3]. F-2-152 6) Slide the slide switch SW1 on the voice board to 66MHz from 33MHz of the factory setting.
  • Page 84 Chapter 2 66MHz F-2-153 The slide switch SW1 on the voice board is mounted to switch between 33MHz and 66MHz in accordance with the transfer speed of PCI bus. If the position of the switch does not match the transfer speed, the voice is not correctly played such as the interruption. If you move the switch by mistake, be sure to return it to the correct position.
  • Page 85 Chapter 2 J1052 J1052 F-2-156 F-2-157 9) Go through the following steps to attach the removed parts. - Controller box cover - Rear upper cover 10) Fix the reader communication cable with the clamp. 11) Connect the reader power supply cable and then fix it with the clamp. 12) Remove the blanking labels [1] of the host machine.
  • Page 86 Chapter 2 F-2-158 13) Mount the speaker unit (lower) [1] on the upper right cover of the host machine with the 2 screws (Binding; M4X40) [2]. F-2-159 14) Mount the speaker unit (upper) [1] on the speaker unit (lower) that has been mounted in step 13, and fix them with the screw (Binding; M4X6) [2] from underneath.
  • Page 87 Chapter 2 F-2-161 16) Remove the released paper from the cord guide [1] and attach the guide to the host machine as shown in the figure. Be careful not to cover the screw hole [2] entirely or partially with the cord guide [1]. On the right ...
  • Page 88 Chapter 2 F-2-164 18) Route the cable [1] through the cord guide [2] and slide in the cord guide cover [3]. On the right ... 1 location F-2-165 Put the cable through under the reader power supply cable [4]. On the back ... 3 locations F-2-166 19) Attach the ferrite core [1] to the cable.
  • Page 89 Chapter 2 F-2-167 20) Connect the cable [1] to the terminal [2] of the voice board. F-2-168 21) Plug the power cable (for socket) of the host machine into the outlet. 22) Turn on the main power switch. 23) Check to be sure that the voice board is recognized. 24) Enter the Service mode.

  • Page 91: Chapter 3 Basic Operation

    Chapter 3 Basic Operation...
  • Page 93 Contents Contents 3.1 Construction ...................................3-1 3.1.1 Functional Construction................................3-1 3.2 Basic Sequence ................................3-1 3.2.1 Basic Sequence When the Power Is ON ............................. 3-1 3.2.2 Basic Sequence of Operations ..............................3-2...

  • Page 95: Functional Construction

    Chapter 3 3.1 Construction 3.1.1 Functional Construction 0012-4123 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The machine can roughly be divided into the following functional blocks: Original exposure system Reader control system Printer control General control...

  • Page 96: Basic Sequence Of Operations

    Chapter 3 STBY SREADY HP Sensor HP (Shading position) HP (Shading position) In the iR C5180 and 230 U-model, it starts when the main power switch is turned ON. WMUP WMUPR PSTBY IH Heater F-3-2 3.2.2 Basic Sequence of Operations...
  • Page 97 Chapter 3 SCFW STBY STBY SCRW SREADY (iRC5180:1.65, iRC4560/3880:1.45) PSTBY PINTR PRINT LSTR PSTBY (M2 M5)(Y,M,C,Bk) (M20 23)(Y,M,C,Bk) (M12 15)(Y,M,C,Bk) (M1) (M6) (SL3) (M9) (M8) (M24) IH Heater(H1) (H2) 1 : iRC5180,IRC4580/3880 230V F-3-3 1. Monochrome monochrome, A4, 2 copies continuous, 100%, cassette 1 T-3-4 Interval Name Definition of Interval...
  • Page 98 Chapter 3 SCFW STBY STBY SCRW SREADY (iRC5180:1.65, iRC4560/3880:1.45) PSTBY PINTR PRINT LSTR PSTBY (Bk) (M5) ITOP Signal (Bk) (M23) (Bk) (M15) (M1) (M6) (SL3) (M9) (M8) (M24) IH Heater(H1) (H2) F-3-4...

  • Page 99: Chapter 4 Basic Operations (As A Printer)

    Chapter 4 Basic Operations (As a Printer)
  • Page 101 Contents Contents 4.1 Construction of the Electrical Circuitry .........................4-1 4.1.1 Configuration of Main PCBs ............................... 4-1 4.1.2 DC Controller PCB 1 (IMG)................................ 4-1 4.1.3 DC Controller PCB 2 (MAISY) ..............................4-2 4.2 Basic Sequence ................................4-3 4.2.1 Basic Sequence of Operations ..............................4-3 4.2.2 Basic Sequence of Operations ..............................

  • Page 103: Construction Of The Electrical Circuitry

    Chapter 4 4.1 Construction of the Electrical Circuitry 4.1.1 Configuration of Main PCBs 0012-4219 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / [28] J1607 J210 [29] J1611 J210 [23] J1014 J301 J1015 J511...

  • Page 104: Dc Controller Pcb 2 (Maisy)

    Chapter 4 J205 J204 J203 J202 IC13 IC17 IC20 IC16 IC12 IC10 IC14 IC18 IC19 IC15 IC11 IC24 BATTERY J215 F-4-2 T-4-1 IC No. ASIC Name Main Function IMG(Y) 1. Image processing Receives the image data from the controller. IMG(M) Send the image data to the PM1100 (PWMIC).
  • Page 105 Chapter 4 J106 J103 J107 J105 J120 J118 J100 F-4-3 T-4-2 IC No. ASIC Name Main Function TREAD IH Control, Halogen Heater Control, AD Control (Thermistor temperature, temperature sensor), Stepping Motor Control (fixing), Cartridge Memory Control, Fixing Motor Control, Safety Circuit of the Fixing Assembly, I/O (mainly Fan Motor Control) I/O (Everything that can be controlled with the digital values.) Input of each sensor, Fan Motor Control, Solenoid/Clutch Control, High-Voltage Control (Excludes the...

  • Page 106: Full Color

    Chapter 4 In the iR C5180 and 230 U-model, it starts when the main power switch is turned ON. WMUP WMUPR PSTBY IH Heater F-4-4 4.2.2 Basic Sequence of Operations 0012-4223 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / 1.
  • Page 107 Chapter 4 (iRC5180:1.65, iRC4560/3880:1.45) PSTBY PINTR PRINT LSTR PSTBY (M2 M5)(Y,M,C,Bk) (M20 23)(Y,M,C,Bk) (M12 15)(Y,M,C,Bk) (M1) (M6) (SL3) (M9) (M8) (M24) IH Heater(H1) (H2) 1 : iRC5180,IRC4580/3880 230V F-4-5 1. Monochrome monochrome, A4, 2 copies continuous, 100%, cassette 1 T-4-5 Interval Name Definition of Interval PSTBY(Print Standby State)
  • Page 108 Chapter 4 (iRC5180:1.65, iRC4560/3880:1.45) PSTBY PINTR PRINT LSTR PSTBY (Bk) (M5) ITOP (Bk) (M23) (Bk) (M15) (M1) (M6) (SL3) (M9) (M8) (M24) (H1) (H2) F-4-6...

  • Page 109: Chapter 5 Main Controller

    Chapter 5 Main Controller...
  • Page 111 Contents Contents 5.1 Construction ...................................5-1 5.1.1 Configuration/Functions ................................5-1 5.2 Construction of the Electrical Circuitry .........................5-1 5.2.1 Main Controller Circuit Board (MAIN) ............................5-1 5.2.2 SRAM Circuit Board ................................... 5-2 5.3 Start-Up Sequence................................5-3 5.3.1 Overview...................................... 5-3 5.3.2 Start-Up Sequence ..................................5-3 5.4 Actions when HDD Error ..............................5-5 5.4.1 E602 Details....................................
  • Page 112 Contents 5.7.10 Image Memory (SDRAM)............................... 5-21 5.7.10.1 Preparation for Removing the Image Memory (SDRAM) ......................... 5-21 5.7.10.2 Removing the Image Memory (SDRAM) PCB............................5-21 5.7.11 HDD......................................5-22 5.7.11.1 Preparation for Removing the HDD ................................5-22 5.7.11.2 Removing the HDD ....................................5-22 5.7.11.3 When Replacing the HDD ..................................

  • Page 113: Main Controller Circuit Board (Main)

    Chapter 5 5.1 Construction 5.1.1 Configuration/Functions 0012-3401 / / / / iR C4580i / / / iR C4080i / / / The Main Controller primarily has the following configuration and functions. T-5-1 PC Board Name Function Main Controller Circuit Board (MAIN) System control, memory control, and printer output image processing control Main Controller Circuit Board (SUB R-A) Color space conversion, rotation for electronic sorting, binarization, resolution conversion...

  • Page 114: Sram Circuit Board

    Chapter 5 The main jacks of the Main Controller Circuit Board (MAIN) are shown below. J1010 J1051 J1008 J1011 J1052 J1012 J1013 J1034 J1024 J1003 J1001 J1002 F-5-2 T-5-2 J No. Function J1001 Image memory (1GB DDR-SDRAM standard) J1002 Image memory (512 MB DDR-SDRAM) *1 J1003 SRAM circuit board connector slot J1008...

  • Page 115: Start-Up Sequence

    Chapter 5 F-5-4 T-5-3 IC No. Function IC1,2(SRAM) Saves image data management information, service mode settings data, and user mode settings data saved on the HDD 5.3 Start-Up Sequence 5.3.1 Overview 0012-3408 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The system software used to control the operation of the machine is stored on the HDD.
  • Page 116 Chapter 5 F-5-6 System software Main controller PCB (main) : access to the program at time of execution. : flow of system program operations. F-5-7...

  • Page 117: Actions When Hdd Error

    Chapter 5 : access to the program at time of execution. F-5-8 5.4 Actions when HDD Error 5.4.1 E602 Details 0012-3413 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / E602-XXYY - When XX=00 CHK-TYPE = COPIER>FUNCTION>SYSTEM>CHK-TYPE (Specifies the partitions to be formatted by HD-CLEAR)
  • Page 118 Chapter 5 T-5-4 Description Remedy 1. Turn the Main Power Switch OFF and check the HDD cable connection. After confirmation, turn the Main Power Switch ON. HDD cannot be recognized. Boot 2. After turning the Main Power Switch ON, check that the HDD spins up and that 5 V/12 V power is being partition (BOOTDEV) not found during supplied.

  • Page 119: Image Processing

    Chapter 5 Contents Remedy Write Abort (during startup) 1. Enter CHK-TYPE for the partition, execute HDD-CHECK (may take anywhere from several minutes to several tens of minutes), and then turn the power OFF and then ON again. 2. If the above does not restore the system, enter CHK-TYPE for the partition, execute HDD-CLEAR, and turn the Main Power Switch OFF and then ON again.

  • Page 120: Reader Input Image Processing

    Chapter 5 Other iR machine Original Copy Scan • SEND • • PullScan • E-Mail • BOX • PDL Print Image data Print output F-5-9 5.5.2 Reader Input Image Processing 0012-3416 / / / / iR C4580i / / / iR C4080i / / / The image data (RGB data) collected by the CCD is processed by the main controller PCB (sub SJ-A, sub R-A, sub PDRM-PE-A).

  • Page 121: Compression, Decompression, And Edit Processing Blocks

    Chapter 5 Reader unit Main controller PCB (main + sub (R-A)/ (sub PDRM-PE-A) Here, the Bk signal is generated if an ACS session identifies the original as being black-and-white. Image area (Otherwise, it is let through.) signal - Background removal - Bk generation In color mode, the Bk signal is generated here.

  • Page 122: Flow Of Image Data For Copier Functions

    Chapter 5 Reader unit 4 Image area signal Main controller PCB (main + sub) JPEG compression JPEG Resolution conversion decompression Magnification processing Rotation PDL input Color conversion JPEG Binary processing compression JPEG decompression DDR-SDRAM F-5-12 5.6 Flow of Image Data 5.6.1 Flow of Image Data for Copier Functions 0012-3419 / / / / iR C4580i / / / iR C4080i / / /...

  • Page 123: Flow Of Image Data For Send Functions

    Chapter 5 Reader unit Main controller PCB (main) + (sub SJ-A) + (sub R-A) + (sub PDRM-EF-A) Image area signal DC controller PCB Resolution JPEG conversion decompression JPEG Rotation compression DDR-SDRAM F-5-14 5.6.3 Flow of Image Data for SEND Functions 0012-3421 / / / / iR C4580i / / / iR C4080i / / / The following shows the flow of image data when a SEND function is used:...

  • Page 124: Flow Of Image Data For Fax Reception Functions

    Chapter 5 Reader unit Main controller PCB (main) + (sub SJ-A) + (sub R-A) + (sub PE-A) Image area signal JPEG compression Resolution conversion JPEG decompression Rotation MMR compression Binary processing SDRAM Fax unit F-5-16 5.6.5 Flow of Image Data for Fax Reception Functions 0012-3423 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The following shows the flow of image data when a fax reception function is being used:...

  • Page 125: Main Controller Pcb

    Chapter 5 Direct Print Expansion Kit DISPLAY LIST data LIPS LX LIPS data LIPS V/PS Expansion Kit PS Print Server PS data Unit Main controller PCB Main controller PCB (sub LAN-bar-A) (sub R0-B) Main controller PCB (main + sub) DC controller PCB JPEG compression JPEG decompression DDR-SDRAM...

  • Page 126: Parts Replacement Procedure

    Chapter 5 3) Remove the left rear cover (upper).(page 11-13)Reference[Removing the Left Rear Cover (Upper)] 5.7 Parts Replacement Procedure 4) Remove the main controller box. 5.7.2.2 Removing the Main Controller PCB (main) 5.7.1 Main Controller Box 0012-4228 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image 5.7.1.1 Preparation for Removing the Main Controller Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the main controller PCB (sub R-A) [3] together with its mounting...
  • Page 127 Chapter 5 F-5-24 Points to Note When Removing the HDD Take care to avoid static damage when removing the HDD. It is also important to protect the HDD from impact. F-5-27 5) Remove the HDD [3]. - 1 clamp [1] - 6 screws [2] Points to Note When Mounting the Main Controller PCB (sub RB-A)

  • Page 128: Removing The Main Controller Pcb (Sub R-A)

    Chapter 5 9) Press the PCB release button [1] to detach the boot ROM PCB [2]. 1) Remove the main controller box cover [3]. - 1 harness (free from wire saddle [1]) - 15 screws [2] F-5-31 10) Remove the SRAM PCB [1]. F-5-34 2) Remove the main controller PCB (sub R-A) [3] together with its mounting plate.

  • Page 129: Removing The Main Controller Pcb (Sub Sj-A)

    Chapter 5 - 15 screws [2] - 1 harness (free from wire saddle [1]) - 15 screws [2] F-5-37 F-5-40 2) Remove the main controller PCB (sub PDRM-A) [3] together with its mounting plate. 2) Remove the main controller PCB (sub SJ-A) [3] together with its mounting plate.
  • Page 130 Chapter 5 - 1 harness (free from wire saddle [1]) - 15 screws [2] F-5-46 F-5-43 Points to Note When Removing the HDD 2) Remove the main controller PCB (sub LAN-A) [4] together with its Take care to avoid static damage when removing the HDD. mounting plate.
  • Page 131 Chapter 5 F-5-51 Points to Note When Removing the HDD F-5-49 Take care to avoid static damage when removing the HDD. It is also important to protect the HDD from impact. 2) Remove the HDD [4]. Points to Note When Mounting the Main Controller PCB (sub - 1 clamp [1] RB-A) - 2 connectors [2]...

  • Page 132: When Replacing The Sram Pcb

    Chapter 5 F-5-54 5.7.8.3 When Replacing the SRAM PCB 0012-4240 F-5-55 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 Points to Note When Removing the HDD Take care to avoid static damage when removing the HDD.

  • Page 133: Removing The Image Memory (Sdram) Pcb

    Chapter 5 F-5-60 3) Remove the 2 HDD mounting plates [2]. F-5-58 - 2 screws each [1] 5.7.10 Image Memory (SDRAM) 5.7.10.1 Preparation for Removing the Image Memory (SDRAM) 0013-2076 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the rear upper cover.(page 11-14)Reference[Removing the Rear Upper Cover]...

  • Page 134: Preparation For Removing The Hdd

    Chapter 5 5.7.11 HDD 1) Set the following in service mode: Select the following : COPIER >FUNCTION >INSTALL >CARD; then, enter the number of the first card, and press [OK]. 5.7.11.1 Preparation for Removing the HDD (For instance, if cards No. 1 through No. 1000 are used for group control, 0012-4250 enter '1') CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image...

  • Page 135: Chapter 6 Original Exposure System

    Chapter 6 Original Exposure System...

  • Page 137: Table Of Contents

    Contents Contents 6.1 Construction ...................................6-1 6.1.1 Specifications, Control Mechanisms, and Functions ........................6-1 6.1.2 Major Components..................................6-1 6.1.3 Construction of the Control System............................. 6-2 6.1.4 Reader Controller PCB ................................6-3 6.2 Basic Sequence ................................6-4 6.2.1 Basic Sequence of Operation at Power-On..........................6-4 6.2.2 Basic Sequence of Operation in Response to a Press on the Start Key ..................
  • Page 138 Contents 6.4.6.1 Preparation for Removing the CCD Unit ..............................6-19 6.4.6.2 Removing the CCD Unit....................................6-20 6.4.6.3 After Replacing the CCD Unit..................................6-20 6.4.7 Scanner Motor.................................... 6-20 6.4.7.1 Preparation for Removing the Scanner Motor .............................. 6-20 6.4.7.2 Removing the Scanner Motor ..................................6-20 6.4.7.3 Attaching the Scanner Motor ..................................

  • Page 139: Construction

    Chapter 6 6.1 Construction 6.1.1 Specifications, Control Mechanisms, and Functions 0012-4413 / / / / iR C4580i / / / iR C4080i / / / The following shows major specifications, control mechanisms, and functions of the machine's original exposure system: T-6-1 Item Description...

  • Page 140: Construction Of The Control System

    Chapter 6 Scanner motor Original size sensor Signal size sensor (inch-configuration sensor) (A/B-configuration) Reader controller Interface CCD unit Reader cooling fan open/closed sensor 1 Inverter PCB Scanner HP sensor open/closed sensor 2 Original scanning lamp Anti-condensation sensor F-6-1 Image HP leading edge Stream reading position Size detection...

  • Page 141: Reader Controller Pcb

    Chapter 6 Scanner motor Scanner motor drive control To ADF Reader controller Interface To printer (main controller) CCD unit Reader cocling FAN open/closed Scanner sensor 1 HP sensor Inverter PCB Original scanning lamp Original scanning lamp open/closed activation control sensor 2 F-6-4 6.1.4 Reader Controller PCB 0012-4416...

  • Page 142: Basic Sequence

    Chapter 6 Jack No Description J209 not used J210 not used T-6-3 Description CPU (stores boot program) ASCI (built-in RAM) flash RAM (stores firmware) EEPROM (backs up service mode settings) 6.2 Basic Sequence 6.2.1 Basic Sequence of Operation at Power-On 0012-4428 / / / / iR C4580i / / / iR C4080i / / / STBY...

  • Page 143: Various Control Mechanisms

    Chapter 6 Original size detection Start Shading position position position Stop position Image leading edge 1. HP positioning 2. move to shift shading start position 3.move to shift shading 4.fixed shading - white plate dust detection shading correction 5.Start position move to shift 6.Original scann 7.HPposition move to shift...

  • Page 144: Controlling The Scanner Motor

    Chapter 6 The following shows the arrangement of the components associated with the drive of the scanner: Reader Interface drive Scanner motor Light-blocking plate forward Scanning lamp reverse Scanner HP sensor No. 2 mirror ADF open/closed base No. 1 mirror base sensor 1 ADF open/closed sensor 2...

  • Page 145: Enlargement/Reduction

    Chapter 6 Start position Image trailing edge Image leading edge Stop Acceleration Normal speed Deceleration Shift speed Shift length 1. Acceleration Zone: accelerates to suit the selected mode 2. Approach Zone: moves for speed stabilization. 3. Image Read Zone: reads the image at a specific speed. (if black-and-white/SEND mode, twice as fast as in full-color mode) 4.

  • Page 146: Scanning Lamp

    Chapter 6 6.3.3.2 Scanning Lamp 0012-4436 / / / / iR C4580i / / / iR C4080i / / / The machine's scanning lamp is a xenon lamp, which uses xenon gas sealed inside. On the outside of the glass tube, 2 electrodes are arranged in parallel with the tube;...

  • Page 147: Overview Of Operation

    Chapter 6 Original size border line Near 13 mm 1A:additional point of detection Near 4 mm 1B:conventional point if detection Original size border line F-6-18 T-6-5 Result of measurement Result of detection original absent original present original present original present Note: Changes in the Signal (from ADF open to close) change: no...
  • Page 148 Chapter 6 Xenon lamp Original sensor Point of detection 1 Point of detection 2 Copyboard Point of detection 3 glass Reader unit Point of detection 4 Original detection position F-6-20 2) ADF Opened No.1 mirror base: moves to original detection position xenon tube: off original sensor: off (external...

  • Page 149: Dirt Sensor Control

    Chapter 6 AB-Configuration Inch-configuration Point of CCD Point of CCD Original Original detection detection Original Original size size sensor 3 sensor 1 11"x17" LTRR STMTR STMT absent :unchanged :changed absent F-6-26 6.3.5 Dirt Sensor Control 6.3.5.1 Stream Reading Dust Detection Control 0012-4442 / / / / iR C4580i / / / iR C4080i / / / The machine checks the stream reading glass and the ADF platen roller for the presence/absent of dust.

  • Page 150: White Plate Dust Detection Control

    Chapter 6 0.5mm 0.5mm 0.5mm 0.5mm At time of a job pattern 1 pattern 2 pattern 3 pattern 4 pattern 5 At the start of a job F-6-28 If it finds dust at all 5 points (A, B, C, D, E), then it will indicate an alarm when an original is placed in the ADF, prompting the user for cleaning. To reset, press [close].

  • Page 151: Image Processing

    Chapter 6 Start key SCAN SCAN Dust detection Dust detection F-6-29 2. Particulars of Control (1) White Plate Dust Detection The machine compares the shading coefficient obtained from shift shading and the shading coefficient obtained from fixed shading to identify the presence/ absence of dust and, if any, coordinates and width of the area.

  • Page 152: Ccd Drive

    Chapter 6 The following shows the functions of the PCBs associated with the image processing system: CCD/AP PCB: CCD drive, analog image processing, A/D conversion reader controller PCB: shading correction The machine performs image processing for every RGB line using the reader controller PCB, and the major functions involved are as follows: (1) Analog Image processing (a) CCD drive (b) CCD output gain correction, offset correction...

  • Page 153: Outline Of Shading Correction

    Chapter 6 6.3.6.5 Outline of Shading Correction 0012-4457 / / / / iR C4580i / / / iR C4080i / / / The output of the CCD may not always be uniform because of the following reasons even when the density of the original in question is uniform: - variation in the sensitivity among individual pixels of the CCD.

  • Page 154: Parts Replacement Procedure

    Chapter 6 6.4.2.2 Removing the Scanning Lamp 0012-4258 6.4 Parts Replacement Procedure CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 6.4.1 Copyboard Glass 1) Remove the cable [2] from the cable guide [3].

  • Page 155: Reader Controller Pcb

    Chapter 6 6.4.3 Reader Controller PCB 6.4.3.2 Removing the Reader Controller PCB 0012-4261 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image 6.4.3.1 Preparation for Removing the Reader Controller Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the reader controller PCB [4].

  • Page 156: Interface Pcb

    Chapter 6 Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the interface PCB cover [3]. - 4 RS tightening screws [1] - 2 binding screws [2] F-6-47 820686679349 2) Remove the interface PCB unit [4]. - 7 connectors [1] - 2 flat cables [2] - 5 screws [3] W-PLT-X...

  • Page 157: Points To Note When Attaching The Interface Pcb

    Chapter 6 F-6-50 F-6-52 6.4.4.3 Points to Note When Attaching the Interface PCB 6.4.5.2 Removing the Inverter PCB 0012-9828 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image 0012-4267 Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image...

  • Page 158: Removing The Ccd Unit

    Chapter 6 F-6-57 6.4.6.3 After Replacing the CCD Unit F-6-54 0012-4270 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image 3) Remove the Original Size Sensor Unit. Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 3-1) Remove the original size detection unit [2].

  • Page 159: Attaching The Scanner Motor

    Chapter 6 Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 When attaching the scanner motor, be sure that the timing belt [3] is securely attached to the scanner pulley [1] and the motor shaft [2]. F-6-63 F-6-59 2) Remove the 2 harness retainers [2] from the back of the cover [1] to remove the cover.

  • Page 160: Scanner Hp Sensor

    Chapter 6 F-6-66 F-6-69 2) Remove the ADF open/closed sensor cover [2]. 2) Remove the sensor mounting plate [2]. - 4 screws [1] - screw [1] F-6-70 3) Remove the home position sensor [1]. - connector [1] F-6-67 3) Remove the ADF open/closed sensor (1, 2). - hook [1] F-6-71 6.4.10 Original Sensor...

  • Page 161: Removing The Original Size Sensor

    Chapter 6 F-6-75 6.4.11 Cooling Fan 6.4.11.1 Preparation for Removing the Cooling Fan 0012-9834 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the Reader Rear Cover.

  • Page 162: Removing The Scanner Drive Cable

    Chapter 6 F-6-80 When attaching it, be sure to hold down both ends of the leaf spring [A] with your fingers. (Take care not to bend the leaf spring.) Be sure to attach it while forcing the left glass retainer [B] against the reading glass [C].
  • Page 163 Chapter 6 F-6-85 7) Remove the interface PCB unit [4]. - 7 connectors [1] - 2 flat cables [2] - 5 screws [3] F-6-82 4) Remove the ADF right screw cover [2]. -screw [1] F-6-86 Reference:How to Remove the Flat Cable Move the lock lever [1] in the direction of the arrow to release;...
  • Page 164 Chapter 6 9) Disconnect the reader communication cable [1]. - snap-open band [2] - Open the 2 wire saddles [2]. F-6-93 F-6-89 15) Remove the ADF open/closed sensor base [3]. 10) Open the 3 wire saddles [1], and disconnect the connector [2]. - harness [1] (From the wire saddle) 11) Remove the motor cover [4] together with the harness.

  • Page 165: Attaching The Scanner Drive Cable

    Chapter 6 F-6-96 F-6-98 6.4.12.3 Attaching the Scanner Drive Cable 6.4.12.4 ñ|ñÛâ”èädžÇËAdjusting the Position of the No. 0012-9843 1/No. 2 Mirror Base CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 0012-9844 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image...
  • Page 166 Chapter 6 F-6-100 3) Insert the pins of the mirror positioning tool (front [2]; rear [3]) of the mirror positioning tool into the holes [1] of the No. 1 mirror base, No. 2 mirror base, and rail. F-6-101 F-6-102 4) Fully secure the ends of the cable (you have temporarily fixed to the hooks of the reader frame previously).

  • Page 167: Chapter 7 Laser Exposure

    Chapter 7 Laser Exposure...
  • Page 169 Contents Contents 7.1 Construction ...................................7-1 7.1.1 Specifications, Control Mechanisms, and Functions ........................7-1 7.1.2 Major Components..................................7-1 7.1.3 Construction of the Control System............................. 7-2 7.2 Basic Sequence ................................7-3 7.2.1 Basic sequence of operation................................. 7-3 7.3 Various Control................................7-4 7.3.1 Controlling the Laser Activation Timing............................. 7-4 7.3.1.1 ON/OFF Control ......................................7-4 7.3.1.2 Controlling Synchronization in Main Scanning Direction..........................7-6 7.3.1.3 Controlling Synchronization in Sub Scanning Direction..........................7-7...

  • Page 171: Construction

    Number of laser beams 4 Beams T-7-2 Scanner motor Type of motor DC brush-less Number of revolutions iR C5180 : ca. 37000rpm iR C4580/4040 : ca. 33000rpm iR C3880/4080 : ca. 29000rpm Type of bearing T-7-3 Polygon mirror Number of facets...

  • Page 172: Construction Of The Control System

    Chapter 7 Guide mirror Polygon mirror Laser driver Corrective lens (front) Displacement correction motor (rear) Photosensitive drum F-7-1 BD detection PCB BD mirror F-7-2 7.1.3 Construction of the Control System 0012-3457 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The laser exposure system is controlled mainly by the DC controller PCB2(MAICY).

  • Page 173: Basic Sequence

    Chapter 7 Laser scanner motor control signal control ON/OFF Main scanning direction control J206(Y,M) DC controller sync control J208(C,Bk) PCB 2(MAISY) IC for PWMIC control (IMG) Image data control DC controller PCB 1(IMG) Main controller PCB J118 J717 Laser shutter control Front cover Manual feed unit Fixing feeder unit...

  • Page 174: Various Control

    Chapter 7 Image formation Print request signal ready timing (Start key ON) PSTBY PINTR PRINT LSTR PSTBY For stabilization Polygon mirror motor of rotation*1 Y,M,C,Bk PTOP signal Y-TOP signal Laser Y activation M-TOP signal Laser M activation C-TOP signal Laser C activation Bk-TOP signal Laser Bk activation *1iRC5180:1.6s,IRC4580/3880:1,4s...
  • Page 175 Chapter 7 J206A :J206A :J206B :J208A :J208B DC controller PCB 1(IMG) F-7-5 Print request signal Image formation (Start key ON) ready timing PSTBY PINTR PRINT Polygon mirror motor (Y ,M,C,K) PTOP signal Y-TOP signal Laser Y activation BD/APC control activation for laser A BD/APC control activation for laser B...

  • Page 176: Controlling Synchronization In Main Scanning Direction

    Chapter 7 1200DPI 600DPI beam beam beam beam Laser Driver Drum F-7-7 [1] 1 pixel 7.3.1.2 Controlling Synchronization in Main Scanning Direction 0012-3462 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The control of synchronization in main scanning direction is based on the BD signal.

  • Page 177: Controlling Synchronization In Sub Scanning Direction

    Chapter 7 BD detection PCB Clock signals/sync signals based on the BD signal are generated. J210 PWMIC IC for control (IMG) PWMIC-A PWMIC-B PWMIC-C PWMIC-D FIFO Image signal for Beam A Image signal for Beam B J202*1 Image signal for Beam C Image signal for Beam D DC controller PCB1(IMG) Video signals are...

  • Page 178: Controlling The Intensity Of Laser Light

    Chapter 7 7.3.2 Controlling the Intensity of Laser Light 7.3.2.1 APC Control 0012-3464 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The machine uses the photodiode mounted on the laser driver PCB to monitor the intensify of laser light so as to ensure that it remains at a specific level. 7.3.2.2 PWM Control 0012-3465 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / /...

  • Page 179: Dc Controller Pcb 1(Img)

    Chapter 7 BD signal J211 J1607 J1611 J1615 J1619 Control IC DC controller PCB 1(IMG) F-7-11 7.3.3.2 Laser Scanner Motor Speed Change Control 0012-9305 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / In the case of iRC4580/iRC3880, the Processing Speed varies among Mono, Color, and Transparency modes, ie., 185, 163, and 105 mm/sec.

  • Page 180: Controlling The Laser Shutter

    Chapter 7 7.3.4 Controlling the Laser Shutter 7.3.4.1 Laser shutter control 0012-3467 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / When any of the following covers is opened (possibly causing leakage of laser light), the laser is turned off. - front cover - manual feeder unit - fixing/feeding unit...

  • Page 181: Timing Of Color Displacement Detection/Correction

    Chapter 7 Detecting displacement in color • Forms an image position correction pattern on the transfer belt (direct transfer). • Reads the individual pattern (of different colors) using the pattern reader photo sensors. • Identifies displacement in color with reference to the pattern signals in the DC controller.

  • Page 182: Detecting/Correcting The Angle In Main Scanning Direction

    Chapter 7 For C For Bk rear For C For Bk Correct position Too early front F-7-15 Displacement in sub scanning direction F-7-16 7.3.5.4 Detecting/Correcting the Angle in Main Scanning Direction 0012-3471 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The Bk pattern is used as the reference.

  • Page 183: Detecting/Correcting Color Displacement In Main Scanning Direction

    Chapter 7 F-7-18 If the machine detects any angle, it turns on the main scanning direction angle correction motor located inside the laser unit. F-7-19 7.3.5.5 Detecting/Correcting Color Displacement in Main Scanning Direction 0012-3472 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The Bk pattern is used as the reference.

  • Page 184: Detecting/Correcting Changes In The Reproduction Ratio In Main Scanning Direction

    Chapter 7 Displacement in main scanning direction F-7-20 F-7-21 7.3.5.6 Detecting/Correcting Changes in the Reproduction Ratio in Main Scanning Direction 0012-3473 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The Bk pattern is used as the reference. The machine copies the center line of the Bk image correction pattern (rear) and the center line of the individual image position correction patterns (rear), and identifies the difference between the two as the change in the reproduction ratio in main scanning direction.

  • Page 185: Parts Replacement Procedure

    Chapter 7 Change in reproduction ratio in main scanning direction F-7-24 2) Remove the connectors [1], [2], and the wire guide [3]. F-7-25 PWMIC 7.4.1.2 Removing the Laser Unit Video signal for laser A 0012-4286 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 Video signal for laser B Video signal for laser C...

  • Page 186: After Replacing The Laser Unit

    Chapter 7 - 1 face cap [1] 6) Remove the laser unit [3]. - 1 screw [2] - 2 connector[1] - 4 screws [2] F-7-28 F-7-32 MEMO: When detaching the inside upper cover [2], push the top middle of the cover When attaching the laser unit, tighten the screws in diagonal sequence for to free the hook [1].

  • Page 187: Chapter 8 Image Formation

    Chapter 8 Image Formation...
  • Page 189 Contents Contents 8.1 Construction ...................................8-1 8.1.1 Specifications, Control Mechanisms, and Functions ........................8-1 8.1.2 Major Components of the Image Formation System ........................8-2 8.1.3 Charging Specifications ................................8-3 8.2 Image Formation Process...............................8-4 8.2.1 Image Formation Process (general) ............................. 8-4 8.2.2 Image Formation Process (image formation) ..........................8-5 8.2.3 Image Formation Process (transfer).............................
  • Page 190 Contents 8.8.2 Controlling the Transfer Bias..............................8-29 8.8.2.1 Transfer Bias Control....................................8-29 8.8.3 Cleaning ..................................... 8-31 8.8.3.1 Intermediate Transfer Belt (ITB) .................................. 8-31 8.8.3.2 Secondary External Roller .................................... 8-31 8.8.3.3 Waste Toner Collection Mechanism................................8-32 8.8.4 Separation Mechanism................................8-32 8.8.4.1 Separation ........................................8-32 8.9 Parts Replacement Procedure ............................
  • Page 191 Contents 8.9.17.2 Removing the Waste Toner Feedscrew Case..............................8-51 8.9.18 Pattern Reader Unit.................................. 8-51 8.9.18.1 Preparation for Removing the Pattern Reader Unit ............................8-51 8.9.18.2 Removing the Pattern Reader Unit ................................8-51 8.9.19 Auto Registration Sensor PCB..............................8-52 8.9.19.1 Preparation for Removing the Auto Registration Sensor PCB ........................8-52 8.9.19.2 Removing the Auto Registration Sensor PCB ............................8-53 8.9.20 SALT Sensor....................................

  • Page 193: Construction

    Chapter 8 8.1 Construction 8.1.1 Specifications, Control Mechanisms, and Functions 0012-3474 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / T-8-1 Photosensitive drum Drum unit Type of drum (D-UNIT) Diameter of drum 30.6 mm Cleaning mechanism Cleaner-less...

  • Page 194: Major Components Of The Image Formation System

    Chapter 8 Toner volume iRC5180 Y : 550g M : 550g C : 550g Bk : 550g iRC4580 Y : 490g M : 470g C : 470g Bk : 530g iRC3880 Y : 490g M : 470g C : 470g Bk : 530g T-8-7 Others...

  • Page 195: Charging Specifications

    Chapter 8 Toner container (Bk) Developing cylinder D-UNIT(Bk) Developing Primary assembly charging roller Intermediate transfer belt Auxiliary brushes Photosensitive drum D-UNIT(Y) D-UNIT(M) D-UNIT(C) Intermediate transfer unit Primary transfer rollers Secondary transfer internal roller F-8-1 8.1.3 Charging Specifications 0012-3476 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / Drum unit (high voltage) T-8-10 Photosensitive drum charging...

  • Page 196: Image Formation Process

    Chapter 8 T-8-13 Primary transfer Method of transfer Roller transfer Object of transfer Transfer belt (ITB) DC component rating use range 0 to +1400 V Voltage control factor environment sensor, print mode* T-8-14 Secondary transfer Method of transfer roller Object of transfer paper (transfer media) DC component rating use range -2500 to +7000 V...

  • Page 197: Image Formation Process (Image Formation)

    Chapter 8 Photosensitive drum 2.Laser beam exposure 1.Primary Charging 10.Toner collection 9.Charging roller cleaning 3.Development 8.Auxiliary charging 4.Primary 4.Primary 4.Primary 4.Primary transfer transfer transfer transfer 7.ITB cleaning 5.Secondary Delivery Fixing 6.Separation Pickup transfer F-8-3 8.2.2 Image Formation Process (image formation) 0012-3478 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / Toner not charged to a negative...

  • Page 198: Basic Sequence

    (Y) Upstream auxiliary (AC) Scraping off toner bias (Y) by auxiliary brush Downstream auxiliary (DC) bias (Y) Primary transfer Cleaning by second- bias (Y) ary transfer roller Secondary transfer bias iR C5180 iR C4580/2880 230V 0sec iR C5180 F-8-6...

  • Page 199: During Copying/Printing Operations (Normal Speed)

    Primary transfer Cleaning by second- bias (Y) ary transfer roller Secondary transfer bias iR C5180 iR C4580/2880 230V 0sec iR C5180 F-8-7 8.3.3 During Copying/Printing Operations (normal speed) 0012-3482 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / /...

  • Page 200: Making Copies/Prints (Half Speed)

    (Y) ary transfer roller Secondary transfer bias iR C5180 F-8-9 *1ÅFLSTR is done for the following conditions. -cumulative output (number of pages) is 100 or more -cumulative output (number of pages) is 100 or more from Image position correction ÅEcumulative output (number of pages) is 100 or more from SALT- Dmax control...

  • Page 201: Printing Originals Containing A Color Page

    Primary transfer Cleaning by second- bias (Y) ary transfer roller Secondary transfer bias iR C5180 iR C4580/2880 230V 0sec iR C5180 F-8-10 8.3.6 Printing Originals Containing a Color Page 0012-3485 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / /...

  • Page 202: Image Stabilization Control

    Chapter 8 (For details, see the appropriate sections.) Primary charging Developing roller cylinder Photosensitive drum Downstream auxiliary brush Upstream auxiliary brush Secondary transfer external roller (1 for YM; 1 (1 each for for CBk) YMCBk) Secondary High-voltage unit transfer high-voltage unit HV: high-voltage PCB F-8-12 8.5 Image Stabilization Control...
  • Page 203 Chapter 8 SALT-Dmax image position SALT-Dhalf time required discharge Operation ATVC control ATR control current control control correction control [sec] toner receptacle replacement When the toner supply screw revolution reaches the threshold and the ATR sensor value is lower than specified. *8 ca.
  • Page 204 Chapter 8 When the cumulated output is 100 to 99th 105th next job *1 under 200 sheets continuous job control by last rotation of the control in the initial rotation last sheet of the job (>100 sheets) of the next job as well *2 When the cumulated output is 199th...

  • Page 205: Atr Control

    Chapter 8 F-8-15 *13:When the image stabilization control is carried out as the Bk counter's count reached the specified value, image position correction is not carried out. Service Mode: COPIER > OPTION > BODY > INTROT-1 Use it to change the intervals between sessions of execution of image stabilization control (adjustment set-1) for initial/last rotation in terms of the number of pages. Default (at shipment/upon RAM initialization): 100 COPIER >...

  • Page 206: Discharge Current Level Control

    Chapter 8 SALT sensor F-8-17 8.5.4 Discharge Current Level Control 0012-3491 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / - The machine controls the level of discharge current so as to ensure the optimum level in keeping with changes in temperature/humidify. (The term "discharge current"refers to the current that occurs between the primary charging roller and the photosensitive drum.) The current is controlled to a level that enables prevention of faulty images in a high humidity environment and, at the same time, permits collection of toner remaining from transfer to the developing assembly.

  • Page 207: Salt-Dmax Control (Development Characteristics Correction)

    Chapter 8 It shows 64 gradations expressed by means of screening with a high number of lines, which is suitable for the achievement of a high resolution and is, therefore, used when priority is placed on PDL resolution. Test Print F-8-18 8.5.7 SALT-Dmax Control (development characteristics correction) 0012-3494...

  • Page 208: Auto Gradation Control

    Chapter 8 Forms a sample patch of a gradation pattern stored in the main controller on the ITB. Uses the SALT sensor to take a reading. Performs density conversion (performs computation using the measurement taken). Prepares an image correction table B/C (data processing). - Non-AutomaticThe mechanism is executed when 'full correction'or 'quick correction' is under way in user mode.

  • Page 209: Drum Unit

    Chapter 8 Full correction Quick correction SALT-Dmax control SALT-Dmax control (determines developing DC, charging (determines developing DC, charging DC, primary current levels) DC, and primary transfer levels) PASCAL control (prepares image correction table A) Image position correction Image position correction SALT-Dhalf control SALT-Dhalf control (prepares image correction table B)

  • Page 210: Drum Unit (D-Unit) Drive Control

    Chapter 8 Detected voltage V > specified voltage v Drum unit DC controller PCB2 (MAICY) A/D conversion detected voltage V primary charging roller current i rectification I/V conversion circuit Drum HV1 PCB HV1-SUB PCB F-8-23 8.6.1.3 Drum Unit (D-UNIT) Drive Control 0012-3499 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / T-8-25...

  • Page 211: Controlling The Developing Bias

    Chapter 8 Component Toner stirring screw - stirs the toner and the developer inside the developing assembly (thus, charging the toner to a negative potential). ATR sensor - detects the amount (concentration of toner) inside the developing assembly. Developing cylinder Developing assembly Toner stirring screw...

  • Page 212: Auxiliary Brush

    Chapter 8 a-2. Route of the Developing Cylinder Control Signal Environment SALT sensor sensor DC controller PCB J131-A J109 J131-B DEV_AC_CTRLT_Y,M DEV_CLK-A DEV_AC_CTRLT_C,K DEV_DC_CTRL_Y,M DEV_CLK-B DEV_DC_CTRL_C,K DEV_MODE_Y,M DEV_CLK-C DEV_MODE_C,K High-voltage HV2-SUB unit DEV_CLK-A DEV_CLK-B DEV_CLK-C HV1-SUB DEV_AC_CLK1_Y DEV_DC_CTRL_K DEV_AC_CLK2_Y DEV_VIN DEV_VIN DEV_VIN DEV_VIN...

  • Page 213: Controlling The Auxiliary Bias

    Chapter 8 Downstream auxiliary brush Upstream auxiliary brush F-8-28 8.6.3.2 Controlling the Auxiliary Bias 0012-3503 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / T-8-28 AC Component: level of output suited to the reading of the environment sensor. (upstream auxiliary brush) DC Component: level of output suited to the reading of the environment sensor.

  • Page 214: Environment Sensor

    Chapter 8 Environment sensor DC controller PCB J115-A J115-B SUB_UP_DC_CTRL_Y.M SUB_UP_DC_CTRL_K.C SUB_UP_AC_CTRL_Y.M SUB_UP_AC_CTRL_K.C High-voltage HV1-SUB unit SUB_UP_DC_CTRL_Y.M SUB_UP_DC_CTRL_K.C SUB_UP_AC_CTRL_Y.M SUB_UP_AC_CTRL_K.C J73YM J73CK HV4(Y,M) HV4(C,Bk) HV1(Y) HV1(M) HV1(C) HV1(Bk) control signal. F-8-30 c-1. Route of the Downstream Auxiliary Brush Bias 8-22...
  • Page 215 Chapter 8 DC power supply unit High-voltage unit HV2-SUB HV1-SUB HV1(Y) HV1(M) HV1(C) HV1(Bk) DC bias for downstream auxiliary brush +24V -1kV F-8-31 c-2. Route for the Downstream Auxiliary Brush Bias Control Signal Environment sensor DC controller PCB J115-A J115-B SUB_LO_DC_CTRL_Y,M SUB_LO_DC_CTRL_C,K High-voltage...

  • Page 216: Charging Mechanism

    Chapter 8 8.6.4 Charging Mechanism 8.6.4.1 Construction of the Charging Mechanism 0012-3504 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / Outline and Uses 1. charging the photosensitive drum 2. controlling the polarity of residual toner by the cleaning sheet T-8-29 thus preventing the adhesion of toner to the primary changing roller...
  • Page 217 Chapter 8 HV2-SUB HV1-SUB HV1(Y) HV1(M) HV1(C) HV1(Bk) AC/DC +24V -1kV F-8-34 d-2. Route for the Primary Charging Bias Control Signal 8-25...

  • Page 218: Toner Container

    Chapter 8 SALT J115-A J114 J115-B CHRG_DC_CTRL CHRG_DC_CTRL _Y,M _C,K CH_CLK CHRG_AC_CTRL CHRG_AC_CTRL _Y,M _C,K HV2-SUB CHRG_AC_CLK HV1-SUB CHRG_DC_CTRL CHRG_AC CHRG_AC CHRG_AC CHRG_AC CHRG_AC_CTRL _CLK _CLK _CLK _CLK _Y_SND _M_SND _C_SND _K_SND HV1(Y) HV1(M) HV1(C) HV1(Bk) F-8-35 8.7 Toner Container 8.7.1 Outline of the Toner Container 0012-3507 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / /...

  • Page 219: Controlling The Toner Container Drive

    Chapter 8 8.7.3 Controlling the Toner Container Drive 0012-3508 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / T-8-31 Part Source of drive Remarks Stirring blade Toner container motor (M20 to 23) driven through gars Toner feedscrew Toner container motor (M20 to 23)

  • Page 220: Controlling The Supply Of Toner

    Chapter 8 DC controller PCB J124 J126 J125 J129 ATR_CTRL_Y,M ATR_CTRL_Y,M PATCH_P T-CRG_PULSE_Y,M,C,K ATR_SIG_Y,M ATR_SIG_Y,M PATCH_S Feedscrew rotation sensor SALT sensor sensor : control signal. F-8-38 8.7.5 Controlling the Supply of Toner 0012-3510 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / 1.

  • Page 221: Transfer Unit Drive Control

    Chapter 8 feed guide Intermediate transfer unit ITB cleaning blade Waste toner feedscrew Secondary transfer internal roller Primary transfer roller Feed guide Transfer lower front guide Attraction Secondary transfer external roller Static eliminator plate Secondary transfer unit F-8-40 8.8.1.2 Transfer Unit Drive Control 0012-3513 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / T-8-33...
  • Page 222 Chapter 8 environmental sensor DC controller PCB 1 DC power supply unit J114 1_TR_CTRL_Y,M,C,K high- voltage HV2-SUB unit TR1_CTRL_Y,M,C,K DC bias for primary transfer primary transfer roller : +24V : +1kV : control signal F-8-42 f. Secondary transfer bias / bias control signal flow path 8-30...

  • Page 223: Cleaning

    Chapter 8 environmental sensor DC controller PCB 1 DC power supply unit J114 TR2_SEL TR2_CTRL_P,N high- voltage unit HV2-SUB NCTL PCTL secondary PSEN transfer high voltage unit T801 : +24V secondary transfer DC bias for : +1kV outside roller secondary transfer : control signal F-8-43 8.8.3 Cleaning...

  • Page 224: Waste Toner Collection Mechanism

    Chapter 8 Description of Control A bias is applied to the secondary transfer external roller alternately using the polarity used for image formation and the polarity opposite it for longer than the time it takes the roller to make a single rotation, thereby returning the toner remaining on the roller to the ITB. Timing of Control 1.
  • Page 225 Chapter 8 The eccentric arrangement of the 2 rollers causes the paper to separate by taking advantage of the rigidity of paper (curvature separation). Paper Feed guide Attraction plate Secondary transfer external roller Feed guide Attraction plate Static eliminator F-8-46 8-33...

  • Page 226: Parts Replacement Procedure

    Chapter 8 10) Remove the drum ITB motor base [3]. 8.9 Parts Replacement Procedure - 2 connectors [1] - 3 screws [2] 8.9.1 Drum ITB Motor 8.9.1.1 Preparation for Removing the Drum ITB Motor 0012-4287 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Open the front cover and pull out the drum unit.(page 12)Reference[Removing the Front Cover]...

  • Page 227: Removing The Drum Drive Unit

    Chapter 8 - 3 screws [2] F-8-54 16) Remove the developing drive unit [4]. - 6 wire saddles [1] - 1 connector [2] F-8-51 - 7 screws [3] 13) Remove the lattice connector mount [4]. - 2 clamps [1] - 2 screws [2] - 6 connectors [3] F-8-55 8.9.2.2 Removing the Drum Drive Unit...

  • Page 228: Removing The Drive Roller

    Chapter 8 - 1 screw [1] F-8-57 1-4) Release the U-turn lever [1], and fix it with the tape [2], etc. Unless the pressure release lever is fixed, the release lever will fall down, which may cause a flaw on ITB. F-8-59 2) At the front, remove the following: E-ring [1], washer [2], bearing [3], E- ring [4], washer [5], spring [6], washer [7], bearing [8], grounding plate...

  • Page 229: Secondary Transfer Unit

    Chapter 8 F-8-63 2) Remove the wire saddle [1] and connector [2]. F-8-62 8.9.4 Developing Motor (Bk/Y/M/C) 8.9.4.1 Preparation for Removing the Developing Motor 0013-3791 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the rear fan cover.(page 11-14)Reference[Removing the Rear Fan Cover]...

  • Page 230: Removing The Secondary Transfer Unit

    Chapter 8 F-8-69 8.9.6 Intermediate Transfer Unit 8.9.6.1 Preparation for Removing the Intermediate Transfer Unit 0012-4313 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Pressure release of the intermediate transfer unit.

  • Page 231: Transfer Cleaning Unit

    Chapter 8 F-8-72 F-8-76 1) While picking the tabs at the front and the rear, slide out the intermediate transfer unit [1]; then, remove it by holding it by the indicated area [2]. 8.9.7.2 Removing the Transfer Cleaning Unit 0012-4317 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the transfer cleaning unit [2].

  • Page 232: Removing The Intermediate Transfer Belt

    Chapter 8 F-8-79 F-8-82 Removing intermediate transfer unit.(page 4) Pull out the link plate (rear) [2]. 38)Reference[Removing the Intermediate Transfer Unit] - 4 screws [1] at the rear 8.9.8.2 Removing the Intermediate Transfer Belt 0012-4319 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the belt cover [2].
  • Page 233 Chapter 8 F-8-88 8) After bending the transfer frame, pull out the transfer belt [1] upward. F-8-85 6) Be sure that the rear link plate [1] is on the opposite of the middle right cover so that the intermediate transfer unit will not fall down. F-8-89 When pulling out the belt, be careful not to break it by pressing it against the unit.

  • Page 234: Intermediate Transfer Belt Tension Roller

    Chapter 8 F-8-92 3) Be careful so that the rib [2] in the belt [1] does not run into the tension F-8-95 roller [3]. 2) Remove the intermediate transfer unit. (page 8-38)Reference[Removing the Intermediate Transfer Unit] 3) Remove the intermediate transfer belt. (page 8-40)Reference[Removing the Intermediate Transfer Belt] 8.9.9.2 Removing the Intermediate Transfer Belt Tension Roller...

  • Page 235: Removing The Primary Transfer Roller

    Chapter 8 F-8-97 1-4) Release the U-turn lever [1], and fix it with the tape [2], etc. F-8-100 2) Check that the edge of the sheet [1] is on the inner side of the rib [2]. Unless the pressure release lever is fixed, the release lever will fall down, which may cause a flaw on ITB.

  • Page 236: Secondary Transfer Internal Roller

    Chapter 8 F-8-102 Points to Note When Attaching the Secondary Transfer Roller 1) If the white spacer [2] of the secondary transfer roller [1] becomes soiled with toner or the like, the roller can fail to rotate, causing lines. Be sure to check that the spacer moves.

  • Page 237: Removing The Secondary Transfer Internal Roller

    Chapter 8 F-8-107 F-8-110 Removing intermediate transfer unit.(page 38)Reference[Removing the Intermediate Transfer Unit] 3) Remove the intermediate transfer belt.(page 8-40)Reference[Removing Points to Note When Attacing the Secondary Transfer Internal the Intermediate Transfer Belt] Roller When Attaching the bushing at the front, be sure to fit the bushing [2] while 8.9.12.2 Removing the Secondary Transfer Internal avoiding the spring [1] found on the inner side of the frame.

  • Page 238: Removing The Toner Container Drive Unit

    Chapter 8 F-8-113 2) Remove the rear fan cover. (page 11-14)Reference[Removing the Rear Fan Cover] 3) Remove the rear upper cover. (page 11-14)Reference[Removing the Rear Upper Cover] 4) Remove the rear lower cover.(page 11-14)Reference[Removing the F-8-115 Rear Lower Cover] 8.9.14 Waste Toner Detection PCB 5) Remove the rear left cover (upper).(page 11-14)Reference[Removing the Rear Left Cover (Upper)] 6) Remove the left rear cover (upper).(page 11-13)Reference[Removing...

  • Page 239: Removing The Waste Toner Detection Pcb

    Chapter 8 8.9.14.2 Removing the Waste Toner Detection PCB 0012-4330 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the waste toner detection PCB cover [2].
  • Page 240 Chapter 8 F-8-125 2) Remove the rear fan cover. (page 11-14)Reference[Removing the Rear Fan Cover] 3) Remove the rear upper cover. (page 11-14)Reference[Removing the Rear Upper Cover] 4) Remove the rear lower cover.(page 11-14)Reference[Removing the Rear Lower Cover] F-8-127 5) Remove the rear left cover (upper). (page 11-14)Reference[Removing the Rear Left Cover (Upper)] 6) Remove the left rear cover (upper).

  • Page 241: Removing The Feedscrew Rotation Sensor

    Chapter 8 F-8-133 2) Remove the rear fan cover. (page 11-14)Reference[Removing the Rear Fan Cover] F-8-130 3) Remove the rear upper cover. (page 11-14)Reference[Removing the Rear Upper Cover] 4) Remove the rear lower cover.(page 11-14)Reference[Removing the 8.9.15.2 Removing the Feedscrew Rotation Sensor Rear Lower Cover] 5) Remove the rear left cover (upper).

  • Page 242: Removing The Toner Container Motor

    Chapter 8 F-8-138 8.9.16.2 Removing the Toner Container Motor F-8-135 0012-4339 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 Points to Note When Attaching the Toner Container Drive Assem- 1) Remove the gear [2] that is engaged with the gear [1] found at the tip of bly Upper Plate...

  • Page 243: Removing The Waste Toner Feedscrew Case

    Chapter 8 toner feedscrew case[3]. F-8-141 1-2) Remove the waste toner container [1]. F-8-145 8.9.18 Pattern Reader Unit 8.9.18.1 Preparation for Removing the Pattern Reader Unit 0012-4342 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Pressure release of the intermediate transfer unit.

  • Page 244: Auto Registration Sensor Pcb

    Chapter 8 1) Remove the pattern reader unit [5]. - 2 connectors [1] - 1 screw [2] - 1 plate [4] from the hook of the upper right stay [3] F-8-151 8.9.19 Auto Registration Sensor PCB 8.9.19.1 Preparation for Removing the Auto Registration Sensor PCB F-8-148 0012-4344...

  • Page 245: Removing The Auto Registration Sensor Pcb

    Chapter 8 F-8-154 F-8-157 4) Remove the pattern reader unit.(page 8-51)Reference[Removing the Pattern Reader Unit] 8.9.20 SALT Sensor 8.9.19.2 Removing the Auto Registration Sensor PCB 8.9.20.1 Preparation for Removing the SALT Sensor 0012-4345 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image 0012-4346 Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image...

  • Page 246: Removing The Salt Sensor

    Chapter 8 F-8-160 F-8-163 4) Remove the pattern reader unit.(page 8-51)Reference[Removing the Pattern Reader Unit] 8.9.20.2 Removing the SALT Sensor 0012-4347 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the plate from the rear of the pattern reader unit [2].

  • Page 247: Chapter 9 Pickup/Feeding System

    Chapter 9 Pickup/Feeding System...
  • Page 249 Contents Contents 9.1 Construction ...................................9-1 9.1.1 Specifications, Control Mechanisms, and Functions ........................9-1 9.1.2 Arrangement of he Units................................9-1 9.1.3 Arrangement of Rollers................................9-1 9.1.4 Diagram of the Paper Paths................................9-2 9.1.5 Arrangement of Sensors................................9-3 9.1.6 Arrangement of the Clutches and Solenoids..........................9-4 9.1.7 Route of Dive ....................................
  • Page 250 Contents 9.10.3 Pre-registration Roller................................9-26 9.10.3.1 Preparation for Removing the Pre-registration Roller ..........................9-26 9.10.3.2 Removing the Pre-registration Roller ................................. 9-26 9.10.4 Registration Upper Roller ................................ 9-27 9.10.4.1 Preparation for Removing the Registration Lower Roller.......................... 9-27 9.10.4.2 Remove the Registration Lower Roller ..............................9-27 9.10.5 Re-pickup Roller..................................
  • Page 251 Contents 9.10.22.1 Preparation for Removing the Manual Feed Pickup Solenoid........................9-47 9.10.22.2 Removing the Manual Feed Pickup Solenoid ............................9-47 9.10.23 Registration Motor ................................. 9-48 9.10.23.1 Preparation for Removing the Registration Motor............................9-48 9.10.23.2 Removing the Registration Motor................................9-48 9.10.24 Pre-Registration Motor ................................9-49 9.10.24.1 Preparation for Removing the Pre-Registration Motor ..........................9-49 9.10.24.2 Removing the Pre-Registration Motor ..............................9-49 9.10.25 Horizontal Registration Motor ...............................
  • Page 252 Contents 9.10.41.1 Preparation for Removing the Duplex Registration Sensor........................9-66 9.10.41.2 Removing the Duplex Registration Sensor............................... 9-66 9.10.42 Duplex Horizontal Registration Sensor ..........................9-66 9.10.42.1 Preparation for Removing the Duplex Horizontal Registration Sensor ....................9-66 9.10.42.2 Removing the Duplex Horizontal Registration Sensor..........................9-67 9.10.43 Duplex Pickup Sensor................................

  • Page 253: Construction

    Chapter 9 9.1 Construction 9.1.1 Specifications, Control Mechanisms, and Functions 0012-3519 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The major specifications, control mechanisms, and functions of the pickup feeder system are as follows: T-9-1 Item Description...

  • Page 254: Diagram Of The Paper Paths

    Chapter 9 [23] [22] [21] [20] [19] [18] [17] [16] [15] [10] [11] [12] [13] [14] F-9-2 T-9-3 [1] Face-down delivery roller 1 [13] Pickup roller [2] Face-down delivery roller 2 [14] Separation roller [3] Delivery vertical path roller 1 [15] Feed roller [4] Delivery vertical path roller 2 [16] Pickup vertical path roller...

  • Page 255: Arrangement Of Sensors

    Chapter 9 Face-down delivery (center delivery tray) Face-down delivery (copy tray) Pickup from manual feeder Face-up delivery (side delivery tray) Pickup from cassette 1 Pickup from paper deck Pickup from cassette 2 Pickup from cassette 3 Pickup from cassette 4 F-9-3 9.1.5 Arrangement of Sensors 0012-3524...

  • Page 256: Arrangement Of The Clutches And Solenoids

    Chapter 9 [5] Fixing feeder unit open/closed sensor (PS5) [19] Caste 1 paper sensor (PS7) [6] Fixing arch sensorÅiPS47Åj [20] Cassette 1 retry paper sensor (PS16) [7] Fixing delivery sensor (PS25) [21] Pickup vertical path cover open/closed sensor (PS11) [8]fixing wrap sensor ÅiPS29Åj [22] Manual feed last paper sensor (PS9) [9] Fixing inlet sensor (PS27) [23] Manual fed unit open/closed sensor (PS28)

  • Page 257: Basic Sequence

    Chapter 9 F-9-6 T-9-6 duplex registration clutch delivery vertical path motor duplex pickup clutch face-down delivery motor drum ITB motor fixing motor cassette 1 pickup motor duplex feeder motor caste 2 pickup motor manual feed pickup solenoid registration motor caste 1 pickup solenoid pre-registration motor cassette 2 pickup solenoid 9.2 Basic Sequence...

  • Page 258: Detecting Jams

    Chapter 9 Print start PRINT LSTR 2.76sec (approx.) 1.3sec (approx.) Cassette pickup solenoid (SL3) Cassette 1 pickup motor (M6) Cassette retry paper sensor (PS16) Registration sensor (PS26) Pre-registration sensor (M9) Registration motor (M8) F-9-8 9.3 Detecting Jams 9.3.1 Delay Jams 9.3.1.1 Delay Jam in the Cassette Pickup Assembly 0013-4118 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1...

  • Page 259: Stationary Jams

    Chapter 9 9.3.2 Stationary Jams 9.3.2.1 Stationary Jams 0012-3532 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / A stationary jam will be identified if the sensor N does not go OFF within a specific period of tie after the sensor N has gone ON. Start key ON or print start INTR...

  • Page 260: Detecting The Level Of Paper

    Chapter 9 Paper size slide guide Cassette size detecting switch Size detecting actuator Cassette open Cassette closed Cassette F-9-12 T-9-11 4-in-a-row actuator Rear Front Paper size Bit3 Bit2 Bit1 Bit0 STMT R LTR R 11X17*1 A5 R A4 R B5 R 12X18*2 no cassette ON: actuator pressed (i.e...
  • Page 261 Chapter 9 F-9-13 T-9-12 [1] Flag [6] Paper level sensor flag [2] Cassette paper sensor [7] Lifter gear [3] Gear [8] Tray [4] Cassette paper level sensor (A) [9] Paper [5] Cassette paper level sensor (B)

  • Page 262: Cassette Pick-Up Unit

    Chapter 9 View from the Front of the Machine If the cassette is full of paper Cassette paper Cassette paper level sensor (B) level sensor (A) Paper If the cassette is half full of paper Paper Cassette paper Cassette paper level sensor (B) level sensor (A) OFF ON...

  • Page 263: Basci Sequence Of Operations

    Chapter 9 [10] [11] F-9-15 T-9-14 [1] Vertical path guide [7] Holding plate [2] Caste retray paper sensor [8] Lifter plate [3] Pickup vertical path roller [9] Retard guide [4] Feed roller (roller B) [10] Separation ton roller (roller C) [5] Pickup roller (roller A) [11] Retard spring [6] Cassette paper sensor...

  • Page 264: Basic Sequence Of Operations

    Chapter 9 F-9-17 T-9-15 [1] Paper tray [6] Manual feeder separation roller [2] Side guide plate [7] Registration multi frame [3] Paper flag [8] Last paper pick roll [4] Manual feed feeder roller [9] Lifter [5] Pickup guide plate 9.6.2 Basic Sequence of Operations 0012-3542 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / Print start...

  • Page 265: Detecting The Presence/Absence Of Paper

    Chapter 9 Variable resistor Manual feed tray Slide guide (rear) Slide guide (front) F-9-19 9.6.4 Detecting the Presence/Absence of Paper 0012-3544 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / When paper is placed, its weight pushes down the paper detecting flag, thus enabling the manual feed paper sensor (PS10) to detect the presence of paper. 9-13...

  • Page 266: Detecting The Last Paper

    Chapter 9 Paper detecting Paper flag Manual feed paper sensor (PS10) Paper Manual feed paper Paper detecting sensor (PS10) flag F-9-20 9.6.5 Detecting the Last paper 0012-3545 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / When the last paper pickup roll rotates, the slit in the roll cuses the output of the last paper sensor (PS9) to beocme wave-form pusles.

  • Page 267: Registration Unit

    Chapter 9 Last paper Manual feed last paper sensor (PS9) Last paper detecting roll Last paper If 4 or more output pulses are detected, the paper is identified as being the last. Manual feed lsat paper sensor (PS9) Last paper detecting roll F-9-21 9.7 Registration Unit 9.7.1 Outline...

  • Page 268: Duplex Feeding Unit

    Chapter 9 When fitted to the machine Area of upper Upper guide guide to be Upper registration locking arm locked in place roller Lower registration Machine rail Upper guide preasure Mobile rail roller spring When the multi upper guide is shifted up Registration Nip Released The shape of the cam causes the registration upper roller...

  • Page 269: Controling Horizontal Registration

    Chapter 9 [10] [11] [12] [13] [14] [15] F-9-24 T-9-16 [1] Reversing sheet [9] Delivery cooling duct [2] Reversing rollre [10] Arching assembly [3] Reversing sheet [11] Duplex roller 2 [12] Duplex horizontal registration sensor [4] Face-up delivery roller (PS22) [5] Cross path flapper [13] Duplex roller 3 [6] Duple roller 1...

  • Page 270: Face-Down Delivery, A4, 5 Sheets In Circulation

    Chapter 9 Horizontal registration motor (M25) Duplex horizontal registration sensor (PS22) Paper Home Detection start position position Paper 10 mm (approx.) F-9-25 9.8.3 Face-Down Delivery, A4, 5 Sheets in Circulation 0012-3549 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The number on a white backgoudn and the nbuer on a black background indicated the 1s side and the 2nd side, respse3ctively.
  • Page 271 Chapter 9 duplex pre-registration check on horizontal registration F-9-27 in wait for re-pickup (6) with 2 sheets inside duplex unit F-9-28 F-9-29 9-19...

  • Page 272: Face-Down Delivery, A3, 3 Sheets In Cirucilation

    Chapter 9 (10) thereafter, repeats (7) through (10) F-9-30 (11) (12) F-9-31 (14) (13) F-9-32 9.8.4 Face-Down Delivery, A3, 3 Sheets in Cirucilation 0012-3550 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The nbuemr on a white background and the nbuemr on a black backgrdoun indicated the 1st side and he 2nd side, respectively.
  • Page 273 Chapter 9 1 point of reversal F-9-33 duplex pre-registration check on horizontal registration F-9-34 point of reversal in wait for re-pickup F-9-35 9-21...

  • Page 274: Delivery

    Chapter 9 point of reversal in wait for re-pickup F-9-36 (10) F-9-37 9.9 Delivery 9.9.1 Delivery 0012-3551 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The machine uses any of the following 3 types of delivery (paper apths): face-deown delivery (center delivery tray) face-down delivery (copy tray) face-up device r(side delivery tray)

  • Page 275: Movement In The Direction Of Face-Down Delivery

    Chapter 9 Face-down delivery (center delivery tray) Face-down delivery (copy tray) Face-up delivery (side delivery tray) F-9-38 9.9.2 Movement in the Direction of Face-Down Delivery 0012-3552 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / After moving thtough the fixing unit, the paper moves along the FU/FD switching flapper now facing downawar;...

  • Page 276: Movement For Centertray Delivery

    Chapter 9 FU/FD switching flapper Face-up delivery (side delivery tray) Cross path flapper F-9-40 9.9.4 Movement for CenterTray delivery 0012-3554 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The paper moves while pushing down the plastic sheet, and then moves ahead for center tray delivery. Center tray delivery Paper Plastic sheet...

  • Page 277: Parts Replacement Procedure

    Chapter 9 Paper tray delivery Plastic sheet Paper F-9-44 Paper tray delivery movement 4) Remove the pickup vertical path cover [3]. - screw [2] (remove the pickup vertical path lower cover [1]) reverse If the machine is equipped with a pedestal, remove the pedestal right cover; then, detach the pickup vertical path lower cover in advance.

  • Page 278: Removing The Cassette Size Detection Unit

    Chapter 9 - 1 screw [1] 1-1) Slide out the cassette. - 1 stopper plate [2] 9.10.2.2 Removing the Cassette Size Detection Unit 0012-4351 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the machine's lower left cover [2].

  • Page 279: Registration Upper Roller

    Chapter 9 1-1) Remove the 2 E-rings [1], 1 gear [2], 1 parallel pin [3], and 1 bearing [4]. F-9-57 2) Remove the manual feeder unit cover. 2-1) Remove the manual feeder unit cover [4]. - 2 screws [1] - 3 claws [2] F-9-54 - 3 snap-ons [3] 1-2) Remove the bearing [1];...

  • Page 280: Re-Pickup Roller

    Chapter 9 [1] [3] F-9-61 2) Remove the 2 E-rings [1], spring [2], and bearings [3] [4] found at the rear. F-9-65 6) Remove the registration lower roller [1]. F-9-62 F-9-66 3) Remove the 2 gears [1] found at the front. 9.10.5 Re-pickup Roller 9.10.5.1 Preparation for Removing the Re-pickup Roller 0013-4296...

  • Page 281: Removing The Re-Pickup Roller

    Chapter 9 - 3 claws [2] - 3 snap-ons [3] F-9-69 F-9-73 2) Remove the 3 screws [1], and detach the guide [2]. F-9-70 3) Remove the motor cover. 3-1) Remove the motor cover [2] found at the rear. -Å@1 screw [1] F-9-74 3) Remove the 2 screws [1], and detach the guide [2].

  • Page 282: Pickup Roller

    Chapter 9 9.10.6 Pickup Roller 1) Remove the cassette. MEMO: 9.10.6.1 Preparation for Removing the Pickup Roller The cassette 1/2 and the pick-up unit 1/2 may also be removed in the same 0012-4352 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image way.

  • Page 283: Cassette Retry Paper Sensor

    Chapter 9 3) Remove the rear right cover. The rear right cover is engaged with the protrusion of the lower rear cover. Shift it in the direction shown to detach. 3-1) Slide out the manual feeder tray [1], and detach the rear right cover [2] of the machine.

  • Page 284: Removing The Cassette Retry Paper Sensor

    Chapter 9 F-9-90 F-9-87 2) Attach the bushing [1] to the frame; then, attach the gear shaft [2]. 6-2) Remove the sensor mounting plate [5]. - connector [1] - screw [2] - cassette pickup solenoid [3] - 5 screws [4] Points to Note When Mounting the Sensor Mounting Plate Any of the gears can drop off.

  • Page 285: Removing The Cassette Paper Sensor

    Chapter 9 MEMO: The cassette 1/2 and the pick-up unit 1/2 may also be removed in the same way. 1-1) Slide out the cassette. 2) Remove the front right cover. 2-1) Slide out the manual feed unit, and open the pickup vertical path cover. 2-2) Remove the machine’s front right cover [2].

  • Page 286: Points To Note When Mounting The Pickup System Sensor Mounting Plate

    Chapter 9 4) Attach the gear [1] and the E-ring [2]. F-9-100 9.10.11.3 Points to Note When Mounting the Pickup F-9-104 System Sensor Mounting Plate 5) Turn the gears to see that the movement is smooth. 0012-4366 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image 9.10.12 Cassette Paper Level Sensor (A/B) Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 9.10.12.1 Preparation for Removing the Cassette Paper...

  • Page 287: Removing The Cassette Paper Level Sensor (A/B)

    Chapter 9 4) Remove the pickup vertical path cover [3]. - 1 screw [2] (remove the pickup vertical path lower cover [1]) F-9-107 F-9-110 5) Remove the pickup unit [3]. - connector [1] 9.10.12.2 Removing the Cassette Paper Level Sensor (A/ - 4 screws [2] 0012-4368 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image...

  • Page 288: Slide Resistor

    Chapter 9 F-9-113 3) Fit the 6 locations [A] indicated in the figure firmly into the holes of the mounting plate; then, secure the sensor mounting plate [2] in place. F-9-116 MEMO: When attaching the upper cover [1] and the lower cover [2], match the mark- ings [A] found on the side, and move them into place.

  • Page 289: Cassette Pickup Solenoid

    Chapter 9 4) Remove the pickup vertical path cover [3]. - 1 screw [2] (remove the pickup vertical path lower cover [1]) F-9-119 F-9-122 5) Remove the pickup unit [3]. 9.10.14 Cassette Pickup Solenoid - connector [1] - 4 screws [2] 9.10.14.1 Preparation for Removing the Cassette Pickup Solenoid 0012-4372...

  • Page 290: Removing The Manual Feed Tray Unit

    Chapter 9 F-9-125 F-9-128 1-2) Remove the manual feed unit cover [4]. - 2 screw [1] 2) Remove the motor cover [2]. - 3 claws [2] - 1 screw [1] - 3 snap-ons [3] F-9-129 3) While opening the face plate [2], shift the manual feed tray [3] 90 deg or more to detach it upward.

  • Page 291: Manual Feed Roller

    Chapter 9 F-9-134 2) Remove the manual feed unit cover. F-9-131 2-1) Remove the manual feed unit cover [4]. 2) Remove the manual feed unit [3]. - 2 screw [1] - screw [1] - 3 claws [2] - stopper plate [2] - 3 snap-ons [3] F-9-132 F-9-135...

  • Page 292: Manual Feed Separation Roller

    Chapter 9 F-9-140 F-9-137 2) Remove the bushing [2]. When attaching the bushing and the gear at the front, check to be sure that - gear [1] at the front the claw is hooked on the groove of the roller. (For both gear and the bushing, free the claw fitted in the groove of the roller for detachment.) F-9-138...
  • Page 293 Chapter 9 F-9-143 2) Remove the manual feed unit cover. 2-1) Remove the manual feed unit cover [4]. F-9-147 - 2 screw [1] - 3 claws [2] 4-2) Remove the bushing [2]. - 3 snap-ons [3] - gear [1] at the front (For both gear and the bushing, free the claw fitted in the groove of the roller for detachment.) F-9-148...

  • Page 294: Removing The Manual Feed Separation Roller

    Chapter 9 F-9-150 F-9-153 2) Remove the rear guide [1] and the middle guide [2]. (Free the snap-in When attaching the bushing and the gear at the front, check to be sure that claw.) the claw is hooked on the groove of the roller. F-9-154 3) Pick the tab [A] of the manual feed separation roller [2], and pull it out in the direction of the arrow.

  • Page 295: Removing The Manual Feed Last Paper Sensor

    Chapter 9 F-9-156 1-2) Remove the manual feed unit [3]. - screw [1] F-9-159 - stopper plate [2] 3) Remove the manual feed tray upper cover/lower cover. 3-1) Spread the side guide [1] of the manual feed tray unit, and separate it into the upper cover [2] and the lower cover [3] (for detachment).

  • Page 296: Manual Feed Sensor

    Chapter 9 F-9-165 F-9-162 2) Remove the manual feed unit cover. 2) Remove the manual feed last paper sensor [2]. 2-1) Remove the manual feed unit cover [4]. - connector [1] - 2 screw [1] - 3 claws [2] - 3 snap-ons [3] F-9-163 9.10.20 Manual Feed Sensor F-9-166...

  • Page 297: Removing The Manual Feed Sensor

    Chapter 9 the roller for detachment.) F-9-169 3-3) Push in the bearing [1] found at the rear to detach. F-9-172 4) Remove the motor cover. 4-1) Remove the motor cover [2] at the rear. - screw [1] F-9-173 5) Remove the manual feeder tray unit.(page 9-38)Reference[Removing the Manual Feed Tray Unit] F-9-170 9.10.20.2 Removing the Manual Feed sensor...

  • Page 298: Transparency Sensor (Front/Rear)

    Chapter 9 9.10.21 Transparency Sensor (Front/Rear) 9.10.21.1 Preparation for Removing the Transparency Sensor (front/rear) 0012-4385 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the manual feed unit.

  • Page 299: Manual Feed Pickup Solenoid

    Chapter 9 F-9-182 F-9-185 9.10.22 Manual Feed Pickup Solenoid 9.10.22.1 Preparation for Removing the Manual Feed Pickup Solenoid 0012-4387 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the manual feed unit.

  • Page 300: Registration Motor

    Chapter 9 F-9-189 F-9-192 9.10.23 Registration Motor 9.10.23.1 Preparation for Removing the Registration Motor 0012-4389 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the manual feed unit.

  • Page 301: Pre-Registration Motor

    Chapter 9 9.10.24 Pre-Registration Motor 9.10.24.1 Preparation for Removing the Pre-Registration Motor 0012-4391 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the manual feed unit.

  • Page 302: Removing The Horizontal Registration Motor

    Chapter 9 F-9-205 - When mounting to the horizontal registration motor support plate [1], be sure that the area [A] of the horizontal registration motor support plate is in firm contact with the ground spring [2] found at the bottom of the guide plate.

  • Page 303: Removing The Registration Sensor

    Chapter 9 F-9-211 F-9-208 9.10.27 Fixing/Feeder Unit 1-2) Remove the manual feed unit [3]. - screw [1] 9.10.27.1 Preparation for Removing the Fixing/Feeder - stopper plate [2] Unit 0012-4397 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the fixing unit.

  • Page 304: Removing The Vertical Path Roller

    Chapter 9 F-9-213 F-9-216 3) Remove the rear right cover. 6) Remove the pick-up system sensor mounting plate. 6-1) Remove the bracket [2]. - 3 screws [1] at the rear The rear right cover is engaged with the protrusion of the lower rear cover. Shift it in the direction shown to detach.

  • Page 305: Points To Note When Mounting The Pickup System Sensor Mounting Plate

    Chapter 9 F-9-222 3) Fit the 6 locations [A] indicated in the figure firmly into the holes of the mounting plate; then, secure the sensor mounting plate [2] in place. F-9-219 2) Free the claw [A] of the bushing [1] at the front; move the vertical path roller [2] to the rear and then pull it upward to remove.

  • Page 306: Fixing/Feeder Unit Open/Closed Sensor

    Chapter 9 F-9-225 2) Remove the E-ring[1] and the bushing [2] at the front; then, remove the gear [3] and the bushing [4] at the rear. F-9-228 2) Remove the center delivery tray [2]. - 2 screws [1] F-9-226 3) Free the internal delivery roller [1] from the cut-off of the frame at the front;...

  • Page 307: Removing The Fixing/Feeder Unit Open/Closed Sensor

    Chapter 9 9.10.30.2 Removing the Fixing/Feeder Unit Open/Closed 3-4) Remove the delivery path unit [4]. (The delivery path unit will no longer be used.) Sensor - 2 concoctors [1] 0012-4404 - 1 concoctors [3] CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image - 4 screws [2] Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the fixing/feeder open/closed sensor [1].

  • Page 308: Removing The Fixing Feeding Unit Open/Closed Sensor 2

    Chapter 9 9.10.30.4 Removing the Fixing Feeding Unit Open/Closed Sensor 2 0013-3955 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the fixing feeding unit open/closed sensor 2 mounting plate [4].

  • Page 309: Pickup Vertical Path Cover Open/Closed Sensor

    Chapter 9 F-9-245 2) Remove the Fixing Arching Sensor. F-9-248 4) Remove the pickup vertical path cover [3]. - 1 screw [2] (remove the pickup vertical path lower cover [1]) F-9-246 9.10.32 Pickup Vertical Path Cover Open/Closed Sensor 9.10.32.1 Preparation for Removing the Pickup Vertical Path Cover Open/Closed Sensor 0012-4405 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image...

  • Page 310: Fixing/Feeder Unit Open/Closed Detecting Switch

    Chapter 9 F-9-251 2) Remove the sensor flag [2]. - spring [1] F-9-254 2) Remove the center delivery tray [2]. - 2 screws [1] F-9-252 3) Remove the pickup vertical path cover open/closed sensor [1]. F-9-255 3) Remove the delivery vertical path unit (New). 3-1) Slide out the fixing/feeding unit.

  • Page 311: Removing The Fixing/Feeder Unit Open/Closed Detecting Switch

    Chapter 9 3-4) Remove the delivery path unit [4]. (The delivery path unit will no longer be used.) - 2 concoctors [1] - 1 concoctors [3] - 4 screws [2] To remove the delivery vertical path unit, lift the unit and then pull it out to- ward the front.

  • Page 312: Removing The Disconnecting The Drawer Connector (Manual Feed Unit)

    Chapter 9 9.10.35 Drawer Connector (fixing/feeder unit) 9.10.35.1 Preparation for Removing the Drawer Connector (fixing feeder unit) 0012-4544 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the fixing unit.
  • Page 313 Chapter 9 - 3 screws [1] 1) Open the cover of the fixing feeder unit [1]. F-9-268 2) Remove the duct [2]. - 2 screws [1] F-9-272 4-2) Remove the gear mounting plate [2]. - 2 screws [1] F-9-269 3) Remove the fixing feeding unit cover. 3-1) Release the link [4].

  • Page 314: Duplex Roller 2

    Chapter 9 10) Remove the duplexing roller [1]. F-9-279 Points to Note When Attaching the Duplex Roller (1) Be sure that the longer side [A] of the D-cut in the roller shaft [1] is toward the front. F-9-275 7) Remove the 2 duplex auxiliary guides [1] of the duplex roller. F-9-276 F-9-280 8) Remove the delivery path switching solenoid 2 [3] together with the base.

  • Page 315: Removing The Duplex Roller 2

    Chapter 9 F-9-285 3) Detach the duplexing registration clutch [3] in the upward direction, and detach it together with the roller shaft. - 1 connector [1] F-9-282 - 1 clutch stop [2] 9.10.37.2 Removing the Duplex Roller 2 0013-4316 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the 2 E-rings [1].

  • Page 316: Removing The Duplex Roller 3

    Chapter 9 F-9-291 4) Remove the duplexing roller 3 together with the duplexing pickup clutch and the roller shaft. 5) Remove the duplexing roller 3 [5]. - 1 E-ring [1] - 1 clutch [2] - 2 bearings [3] - 1 gear [4] F-9-288 9.10.38.2 Removing the Duplex Roller 3 0013-4318...

  • Page 317: Duplex Roller 4

    Chapter 9 9.10.39 Duplex Roller 4 9.10.39.1 Preparation for Removing the Duplex Roller 4 0013-4319 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the fixing unit.

  • Page 318: Duplex Registration Sensor

    Chapter 9 (2) When mounting the motor, check to be sure that the belt [2] is hooked on Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 to the gear [1]. 1) Remove the duplex registration sensor [4]. - connector [1] - 2 claws [2] - sensor base [3] F-9-300...

  • Page 319: Removing The Duplex Horizontal Registration Sensor

    Chapter 9 F-9-308 F-9-305 4) Remove the horizontal registration motor support plate [3]. Be sure to mach the protrusion [B] of the harness guide found behind the - connector [1] guide plate against the area [A] marked on the flat cable [1] coming from the - 2 screws [2] duplex horizontal registration sensor.
  • Page 320 Chapter 9 F-9-314 F-9-311 6) Remove the front cover. 3) Remove the inside cover (lower) [3]. - 1 screw [1] - 1 connector [1] - 2 hinge pins [2] - 4 screws [2] F-9-315 7) Remove the rear right cover. F-9-312 4) Remove the cassette.
  • Page 321 Chapter 9 High-Voltage Unit 2] 19) Remove the drum ITB motor mount. - 2 Connectors [1] - 3 Screws [2] F-9-317 10) Remove the pickup unit [3]. F-9-320 - connector [1] - 4 screws [2] Points to note when removing the drum ITB motor mount When removing it, insert a hand from the inside of the pulled out manual feed unit.

  • Page 322: Removing The Duplex Pickup Sensor

    Chapter 9 F-9-326 4) Remove the lower guide plate [2]. - 2 screws [1] F-9-323 9.10.43.2 Removing the Duplex Pickup Sensor 0012-4556 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the rail support plate [2] of the manual feed unit.

  • Page 323: Removing The Duplex Registration Clutch

    Chapter 9 Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 When attaching it, fit it while turning the duplex roller 2 [2] so as not to bend the sheet [1] of the duplex guide plate. (Do not shift up the sheet by hand.) 1) Remove the fixing unit.

  • Page 324: Removing The Duplex Pickup Clutch

    Chapter 9 in the direction of [B]. Then, remove it. - 1 connector [2] (Open sheet [1].) F-9-339 4) Remove the connector of the duplex pickup clutch. 4-1) Remove the 3 screws [1]. 4-2) Pull the plate [2] in the direction of the arrow, and pull out the connector [3] located the inner of the plate.

  • Page 325: Delivery Vertical Path Unit

    Chapter 9 F-9-343 Make sure that the front side of the roller shaft is in contact with the leaf spring [1]. F-9-346 9.10.46.2 Removing the Delivery Vertical Path Unit 0012-4564 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 For the new delivery vertical path unit to function, the version of the DC con- troller must be 3.06 or later.

  • Page 326: Removing The Delivery Vertical Path Cover

    Chapter 9 9.10.46.3 Removing the Delivery Vertical Path Cover 0013-2531 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Using a flat-blade screwdriver, remove the slip-stop [2] from the delivery vertical path cover [1];...

  • Page 327: Face-Down Delivery Roller 1

    Chapter 9 F-9-354 F-9-357 9.10.47 Face-Down Delivery Roller 1 3-2) Remove the delivery vertical path cover [3] from the machine. - screw [1] 9.10.47.1 Preparation for Removing the Face-Down - delivery inside cover [2] Delivery Roller 1 0012-4565 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the upper left cover.
  • Page 328 Chapter 9 F-9-360 F-9-363 Points to Note When Attaching the Delivery Sensor Mounting Plate When attaching the sensor mounting plate, secure it in place with screws first 9.10.47.2 Removing the Face-Down Delivery Roller 1 and then route the wire to facilitate the work. 0012-4566 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image 5) Remove the face-down delivery sensor flag.

  • Page 329: Face-Up Delivery Roller

    Chapter 9 3-2) Remove the fixing/feeder unit cover[3]. - screw [1] at the front - cover fixing pin [2] F-9-366 3) Remove the face-down delivery roller 1 [5]. F-9-369 - E-ring [1] - bushing [2] - 1 gear [3] - 1 bushing [4] found to the rear of the face-down delivery roller 1 F-9-370 4) Remove the inside delivery roller.

  • Page 330: Removing The Face-Up Delivery Roller

    Chapter 9 9.10.48.2 Removing the Face-Up Delivery Roller 4) Remove the lower guide [2]. - 3 screws [1] 0012-4569 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the lower guide 2 [2].
  • Page 331 Chapter 9 F-9-383 4) Remove the face-down delivery sensor 2. 4-1) Remove the face-down delivery motor mounting plate [5]. F-9-380 - harness [2] from the wire saddle [1] - 1 connectors [3] 2) Remove the center delivery tray [2]. - 2 screws [4] - 2 screws [1] F-9-381 F-9-384...

  • Page 332: Removing The Delivery Vertical Path Roller 1

    Chapter 9 9.10.49.2 Removing the Delivery Vertical Path Roller 1 0012-4571 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the delivery vertical path roller 1 [6].

  • Page 333: Removing The Delivery Vertical Path Roller 2

    Chapter 9 9.10.50.2 Removing the Delivery Vertical Path Roller 2 0012-4573 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the gear [1], the belt [2] and the bushing [3].

  • Page 334: Removing The Face-Down Delivery Motor

    Chapter 9 F-9-399 3) Remove the delivery vertical path unit. F-9-402 3-1) Slide out the fixing/feeding unit. 3-2) Remove the delivery vertical path cover [3] from the machine. 9.10.52 Delivery Vertical Path Motor - 1 screw [1] - 1 delivery inside cover [2] 9.10.52.1 Preparation for Removing the Delivery Vertical Path Motor 0012-4576...

  • Page 335: Removing The Delivery Vertical Path Motor

    Chapter 9 F-9-405 F-9-408 3-3) Remove the delivery path unit [4]. (The delivery path unit will no longer 2) Remove the center delivery tray [2]. be used.) - 2 screws [1] - 2 concoctors [1] - 1 concoctors [3] - 4 screws [2] To remove the delivery vertical path unit, lift the unit and then pull it out to- ward the front.

  • Page 336: Removing The Face-Down Delivery Sensor 1

    Chapter 9 F-9-411 9.10.53.2 Removing the Face-Down Delivery Sensor 1 0012-4579 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 F-9-414 1) Press down the flag retainer [1] in the direction of [A] and pull up the 2) Remove the face-down delivery sensor 1 [2].

  • Page 337: Removing The Center Delivery Tray Full Sensor

    Chapter 9 F-9-417 F-9-420 3) Remove the delivery vertical path unit. 3-1) Slide out the fixing/feeding unit. 9.10.55 Face-Down Delivery Sensor 2 3-2) Remove the delivery vertical path cover [3] from the machine. - 1 screw [1] - 1 delivery inside cover [2] 9.10.55.1 Removing the Face-Down Delivery Sensor 2 0012-4582 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image...
  • Page 338 Chapter 9 F-9-426 F-9-423 3) Remove the motor mount [2]. 3-3) Remove the delivery path unit [4]. (The delivery path unit will no longer - 4 Screws [1] be used.) - 2 concoctors [1] - 1 concoctors [3] - 4 screws [2] To remove the delivery vertical path unit, lift the unit and then pull it out to- ward the front.

  • Page 339: Delivery Vertical Path Cover Open/Closed Sensor

    Chapter 9 F-9-432 F-9-429 3-3) Remove the delivery path unit [4]. (The delivery path unit will no longer be used.) - 2 concoctors [1] 9.10.56 Delivery Vertical Path Cover Open/Closed Sensor - 1 concoctors [3] - 4 screws [2] 9.10.56.1 Preparation for Removing the Delivery Vertical Path Cover Open/Closed Sensor 0012-4584 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image...
  • Page 340 Chapter 9 F-9-435 F-9-438 9.10.57 Delivery Path Switching Solenoid 1 3-3) Remove the delivery path unit [4]. (The delivery path unit will no longer be used.) 9.10.57.1 Preparation for Removing the Delivery Path - 2 concoctors [1] Switching Solenoid 1 - 1 concoctors [3] 0012-4586 - 4 screws [2]...

  • Page 341: Face-Down Delivery Roller 1 Drive Belt

    Chapter 9 9.10.58 Delivery Path Switching Solenoid 2 9.10.58.1 Preparation for Removing the Delivery Path Switching Solenoid 2 0013-7323 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the fixing unit.
  • Page 342 Chapter 9 F-9-446 9.10.59.2 Removing the Face-Down Delivery Roller 1 Drive Belt 0012-4591 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Free the protrusion [1] of the belt pulley (upper or lower) from the groove of the shaft, and move it;...

  • Page 343: Chapter 10 Fixing System

    Chapter 10 Fixing System...
  • Page 345 Contents Contents 10.1 Construction ................................10-1 10.1.1 Specifications, Control Mechanisms, and Functions ....................... 10-1 10.1.2 Major Components................................... 10-1 10.1.3 Control system composition ..............................10-3 10.2 Various Control Mechanisms.............................10-3 10.2.1 Controlling the Speed of the Fixing Roller..........................10-3 10.2.1.1 Overview ........................................10-3 10.2.1.2 Controlling the Speed According to Paper Type ............................10-4 10.2.1.3 Fixing Arch Control ....................................10-4 10.2.2 Controlling the Fixing Roller Temperature ..........................
  • Page 346 Contents 10.5.8 Pressure Heater ..................................10-31 10.5.8.1 Preparation for Removing the Pressure Heater............................10-31 10.5.8.2 Removing the Pressure Heater.................................. 10-31 10.5.9 Fixing Inlet Lower Guide............................... 10-31 10.5.9.1 Preparation for Removing the Fixing Inlet Lower Guide......................... 10-31 10.5.9.2 Removing the Fixing Inlet Lower Guide ..............................10-31 10.5.10 Fixing Inlet Sensor................................

  • Page 347: Construction

    Chapter 10 10.1 Construction 10.1.1 Specifications, Control Mechanisms, and Functions 0012-3556 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The fixing system has the following principal functions: T-10-1 Item Description Fixing method by twin belt Fixing heater...
  • Page 348 Chapter 10 Ref. Component Notatio Description [28] Fixing belt position sensor 1 PS33 detects fixing belt position [29] Fixing belt position sensor 2 PS34 [30] Fixing belt position sensor 3 PS35 [31] Fixing belt HP sensor PS31 detects fixing belt home position [32] Pressure belt position sensor 1 PS36...

  • Page 349: Control System Composition

    Chapter 10 [10] [23] [19] [20] [12] [14] [11] [21] [22] [13] F-10-2 10.1.3 Control system composition 0012-3558 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The following shows the major components of the fixing system: 7 10 1 4 6 J300 J108A...

  • Page 350: Controlling The Speed According To Paper Type

    CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The machine controls the speed of the fixing roller according to the paper type . T-10-3 Mode Paper type Productivity/fixing (process) speed iR C5180 iR C4580 iR C3880 Normal speed mode plain paper 51/210...
  • Page 351 Chapter 10 F-10-5 10-5...

  • Page 352: Controlling The Fixing Roller Temperature

    The machine also drives the fixing motor while it starts up to rotate the fixing belt and the pressure belt at 32 mm/sec. The pressure belt is not in contact with the fixing belt (i.e., away). Note 1: The condition of setup completion varies depending on the environment and model (iR C5180, iR C4580, or iR C3880). See the following: WMUP...
  • Page 353 Chapter 10 T-10-5 iR C5180 iR C4580/3880 100V 120V 230V Target temperature (deg C) fixing belt pressure belt Start-up end temperature (deg C) fixing belt pressure belt 3. Temperature Table (high-temperature environment: room temperature >/= 27 deg C) T-10-6 iR C5180...

  • Page 354: At Power-On(Fixing Belt 100Deg C Or More)

    Chapter 10 10.2.2.3 At Power-On(Fixing belt 100deg C or more) 0012-3579 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / In fixing start-up sequence (fixing belt 100 deg C or more), turn on IH heater and pressure heater at power on, control the temperatures of the fixing/pressure belts so that they reach their target temperatures.
  • Page 355 The target temperatures of the fixing belt and the pressure belt in the standby sequence are shown in the following table. 1. Temperature Table (Normal: 27 deg C > Room temperature >/= 18 deg C) T-10-10 Time passed from 'ready' (sec) *1 0 to 899 900 to iR C5180 Fixing belt 200 deg C 200 deg C Standby Pressure belt...

  • Page 356: Print Mode

    *2: The rotation speed of the belt varies depending on the paper type. *3: The target temperature during printing varies depending on the environment. *4: The indicated target temperature is for the iR C5180. (27 deg C > room temperature >/= 18 deg C) F-10-9 1.

  • Page 357: Temperature Rise At End

    If either the pressure sub-thermistor 1 (TH5) or the pressure sub-thermistor 2 (TH6) detects 215 deg C or higher, the pressure heater is turned to off. If both the pressure sub-thermistor 1 (TH5) and the pressure sub-thermistor 2 (TH6) are less than 215 deg C, the temperature in print mode is controlled. *1: Only for iR C5180 and iR C4580/3880 (230 V) T-10-18...

  • Page 358: Detecting The Passage Of Paper

    Chapter 10 T-10-20 Model Mode Item iRC 5180 iRC 45180 iRC 3880 Power save mode Fixing belt temperature control (deg C) 110/140*1 90/130*1 (-10%) Pressure heater 140*2 Recovery time (sec) 170sec or less 230/200/170sec or less *3 Power save mode Fixing belt temperature control (deg C) (-25%) Pressure heater...

  • Page 359: Belting Inclined Control

    Chapter 10 PS29 DC controller PCB2(MAICY) PS25 PS27 DC controller PCB2(MAICY) F-10-10 10.2.4 Belting inclined Control 10.2.4.1 Belt Displacement Control 0012-9364 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / Purpose Control the fixing / pressure belt position in order to prevent the belt damage that is caused by the displacement of the fixing belt and the pressure belt to one side.
  • Page 360 Chapter 10 PS35 PS34 PS33 F-10-11 The figure shows the case of the fixing belt. The position of the belt is detected with the fixing (pressure) belt position sensor, and the rotational directions of the fixing (pressure) displacement control motors (M28/M29) are determined by the detected position and the shifting direction of the belts.
  • Page 361 Chapter 10 <0 to +1.5 Level 1 control ON> à it still tilts toward front. <+1.5 to +2.5 Level 2 control ON> à the belt shifts toward the center. <Sensor state changes from +2.5 to +1.5 No controlling> <Sensor state changes from +1.5 to 0 No controlling> *1 *1: When passing the specified time after the value becomes 0, return the belt unit to the horizontal level.
  • Page 362 Chapter 10 SEN1 SEN2 SEN3 SEN1 SEN3 SEN2 SEN1 SEN3 SEN2 F-10-13 10-16...

  • Page 363: Belt Full Displacement Temporary Escape Mode

    Chapter 10 SEN2 SEN3 SEN1 F-10-14 Error Codes Relevant to Fixing/Pressure Belt Displacement Control E007 Fixing belt displacement error 0001: Upper belt displacement fault. (Either the upper belt full displacement or the belt displacement sensor fault.) 0002: Lower belt displacement fault. (Either the lower belt full displacement or the belt displacement sensor fault.) 0101: Upper belt HP detection error.
  • Page 364 Chapter 10 When the belt returns to the center position, start-up sequence is performed, the pressure belt is pressured and printing is started again. *1 The belt is displaced most when applying pressure to the pressure belt. So, it shifts to the center by releasing the pressure of the pressure belt at the 2 level positions.

  • Page 365: Checking Life

    Chapter 10 06-0004 Fixing assembly belt lifetime alarm (Occurred when torque was increased) The cause can be identified by seeing Service Mode > COPIER > ALARM-2. 10.2.5 Checking Life 10.2.5.1 Lifetime Detection of Fixing Assembly Belt Unit 0014-0436 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 The lifetime of the fixing assembly is estimated by the following three values.

  • Page 366: Belt Pressurizing Mechanism

    Chapter 10 The total rotation time of the fixing unit is cleared (closing the alarm code) when executing the following service mode. COPIER > FUNCTION > FIXING > FX-UHP-S > FX-LHP-S If the mode is not executed, the following symptoms will occur. -The alarm code is not closed.
  • Page 367 Chapter 10 The contact of thermo-switch does not recover once opened. Replace it instead of re-using it. The machine is equipped with the following protective mechanisms to detect overheating of the fixing assembly, thus cutting off the power to the heater: 1.DC controller (CPU) 2.ASIC 3.thermal switch...

  • Page 368: Parts Replacement Procedure

    Chapter 10 10.5 Parts Replacement Procedure 10.5.1 Fixing Drive Unit 10.5.1.1 Removing the Fixing Drive Unit 0013-1993 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Slide out the fixing/feeding unit [1].

  • Page 369: Fixing Unit

    Chapter 10 F-10-27 1) Move the harness guide [3]. - 2 connectors [1] - 2 screws [2] F-10-24 10.5.3 Fixing Unit 10.5.3.1 Preparation for Removing the Fixing Unit 0014-3091 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the fixing drive unit.(page 10-22)Reference[Removing the Fixing Drive Unit]...
  • Page 370 Chapter 10 F-10-33 6) Remove the belt displacement control motor unit [3]. The component left behind is the fixing unit (service part). - 1 spring [1] - 4 screws [2] F-10-30 4) Remove the harness guide [1]ÅiMove it to the side, and detach it by freeing it from the pinÅj.

  • Page 371: Replacing The Fixing Unit (Service Parts)

    Chapter 10 F-10-37 3) Remove the 2 screws [1]. The removed screws will be used during mounting work. F-10-38 4) Remove the spring [1]. The removed spring will be used during mounting work. F-10-35 10.5.3.3 Replacing the Fixing Unit (Service Parts) 0014-3093 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1...

  • Page 372: Procedure At Replacing The Fixing Unit

    Chapter 10 6) Remove the harness from the harness guide [2]. fixing drive unit and belt displacement control motor unit. - 2 connectors [1] Points to Note at Applying Grease éwíËǵǾå¬èäÇÃÉMÉAà»äOÇ…ÇÕÉXÅ[ÉpÅ[ÉãÅ[ÉuÉOÉäÅ[ÉXÇšì hïzǵǻǢDZÇýÅB åÃè·ÇÃå¥àˆÇýÇ»ÇÈDZÇýǙdžÇËNjDzÅB a. Applying Grease to the Fixing Drive Unit The portions to apply grease are as follows.

  • Page 373: Ih Unit

    Chapter 10 ¦ê¹Åj - 1 screw [1] ÅEåšä²ÇŠÇÍǾíËíÖÉÜÉjÉbÉgÇÃíþéZâÒì]éûä‘Ç™ÉÅÉbÉZÅ[ÉWËáílÇ …íBǵǃǢǻǢÇÃÇ…ÅAíþéZâÒì]éûä‘Ç™ÉÅÉbÉZÅ[ÉWËáílÇ…íB ǵǾÇýã@äBÇÕåÎîFǵÉÅÉbÉZÅ[ÉWÇšï\é¶Ç²ÇÈÅB NjǾÅAê›íuéûÅAíËíÖÉÜÉjÉbÉgåšä²éûà»äOÇÝñ{ÉÇÅ[ÉhÇšé¿çsÇÕé¿ç sǵǻǢDZÇýÅBíËíÖÉÜÉjÉbÉgÇ™é€ñ¾Ç…íBǵǃLJÉGÉâÅ[Ç™ï\é ¶ÇŠÇÍǻǢèÍçáǙdžÇÈÅB 10.5.4 IH Unit 10.5.4.1 Preparation for Removing the IH Unit 0013-1998 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the fixing drive unit.(page 10-22)Reference[Removing the Fixing Drive Unit]...

  • Page 374: Fixing Displacement Drive Unit

    Chapter 10 F-10-54 2) Remove the connector [1]. F-10-52 - Take care not to trap the felt extension [A] of the IH unit [1] in the gap between the IH unit and the fixing belt unit [2], making sure that the extension is on top of the belt unit.

  • Page 375: Fixing Delivery Lower Unit

    Chapter 10 F-10-57 F-10-60 When moving the sensor unit, take care not to remove the screws glued in place. Points to Note When Mounting the Belt Displacement Control Motor Unit 5) Remove the fixing belt position sensor unit [2]. Be sure that tip of the arms of the 2 sensor flags [1] [2] is positioned at the - 2 screws [1] top [A] of the holder of the tensioners [3] [4].
  • Page 376 Chapter 10 Fixing Drive Unit] 2) Remove the fixing assembly.(page 10-22)Reference[Removing the Fixing Assembly] 10.5.6.2 Removing the Fixing Delivery Lower Unit 0013-2002 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the fixing delivery lower unit [4].
  • Page 377 Chapter 10 - 3 screws [1] - 2 holders [2] of the pressure heater F-10-67 F-10-70 5) Remove the harness guide [2]. - 3 screws [1] Points to Note When Mounting the Pressure Heater Be sure that the white wire is to the front of the machine and the black wire is to the rear.

  • Page 378: Removing The Fixing Inlet Sensor

    Chapter 10 Points to Note When Mounting the Spring Be sure to fit the middle [A] of the spring and the bend of the spring end on the hook found in the fixing delivery lower unit. F-10-72 10.5.10 Fixing Inlet Sensor 10.5.10.1 Preparation for Removing the Fixing Inlet F-10-75 Sensor...
  • Page 379 Chapter 10 F-10-81 - When disconnecting the connector,Be sure to match the color of the connector to the color indicated by the marking on the sensor mounting plate (W being white [1]; K being black [2]; and B being blue [3]). F-10-78 2) Remove the harness guide [1] (Move it to the side, and detach it by freeing it from the pin).
  • Page 380 Chapter 10 F-10-86 10.5.15 Fixing Motor Unit 10.5.15.1 Preparation for Removing the Fixing Motor Unit 0013-2045 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the fixing drive unit.(page 10-22)Reference[Removing the Fixing Drive Unit] 10.5.15.2 Removing the Fixing Motor Unit...
  • Page 381 Chapter 10 10.5.17 Fixing Belt Displacement Control Motor Unit 2) Remove the fixing assembly.(page 10-22)Reference[Removing the Fixing Assembly] 3) Remove the IH unit.(page 10-27)Reference[Removing the IH Unit] 10.5.17.1 Preparation for Removing the Fixing Belt 4) Remove the belt displacement control motor unit.(page Displacement Control Motor Unit 28)Reference[Removing the Belt Displacement Control Motor Unit] 0013-2057...

  • Page 383: Chapter 11 Externals And Controls

    Chapter 11 Externals and Controls...
  • Page 385 Contents Contents 11.1 Control Panel................................11-1 11.1.1 Outline...................................... 11-1 11.1.2 LCD Processing ..................................11-1 11.1.3 LCD Contras Adjustment ................................ 11-1 11.1.4 Functions of the Control Panel CPU............................11-1 11.2 Counters ..................................11-1 11.2.1 Outline...................................... 11-1 11.2.2 Signal-Sided Print and 2nd Side of a Double-Sided Print ....................... 11-2 11.2.3 Side of a Duplex Print (duplex model only) ..........................
  • Page 386 Contents 11.5.1.11.1 Removing the Rear Upper Cover..............................11-14 11.5.1.12 Rear Lower Cover....................................11-14 11.5.1.12.1 Removing the Rear Lower Cover ..............................11-14 11.5.1.13 Rear Left Cover (Upper)..................................11-14 11.5.1.13.1 Removing the Rear Left Cover (Upper) ............................11-14 11.5.1.14 Inside Cover (Upper) ....................................11-14 11.5.1.14.1 Removing the Inside Cover (Upper)...............................
  • Page 387 Contents 11.5.16 DC/DC Converter PCB................................ 11-22 11.5.16.1 Preparation for Removing the DC/DC Converter PCB (38V)1......................11-22 11.5.16.2 Removing the DC/DC Converter PCB (38V)1 ............................11-23 11.5.16.3 Preparation for Removing the DC/DC Converter PCB (38V)2......................11-23 11.5.16.4 Removing the DC/DC Converter PCB (38V)2 ............................11-23 11.5.16.5 Preparation for Removing the DC/DC Converter PCB (3.3V/5V/12V)....................11-23 11.5.16.6 Removing the DC/DC Converter PCB (3.3V/5V/12V) ..........................11-23 11.5.17 AC Driver PCB ..................................
  • Page 388 Contents 11.5.33 Power Supply Exhaust Fan ..............................11-34 11.5.33.1 Preparation for Removing the Power Supply Exhaust Fan 1 ......................... 11-34 11.5.33.2 Removing the Power Supply Exhaust Fan 1 ............................11-35 11.5.33.3 Preparation for Removing the Power Supply Exhaust Fan 2 ......................... 11-35 11.5.33.4 Removing the Power Supply Exhaust Fan 2 ............................

  • Page 389: Control Panel

    Chapter 11 11.1 Control Panel 11.1.1 Outline 0012-3584 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The machine's control panel consists of PCBs, LCD, and touch panel as shown below; the control panel is associated with the following functions: - LCD indication - contrast adjustment - touch switch input...

  • Page 390: Signal-Sided Print And 2Nd Side Of A Double-Sided Print

    Chapter 11 Model Counter 1 Counter 2 Counter 3 Counter 4 Counter 5 Counter 6 Counter7 Counter8 120V (*2Åj Total 1 Total (B&W 1) Copy Copy Print Print (disabled at (disabled at (full color + (full color (full color + (full color default) default)

  • Page 391: Side Of A Duplex Print (Duplex Model Only)

    Chapter 11 Condition Sensor Finisher present finisher delivery sensor 11.2.3 Side of a Duplex Print (duplex model only) 0012-3590 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The machine identifies the end of printing on the 1st side of a double-sided print and increments the counter reading when the duplex pickup sensor (PS24) goes ON. 11.3 Fans 11.3.1 Outline 0012-3592...

  • Page 392: Fan Sequence

    Chapter 11 FM13 FM11 FM12 FM10 FM14 F-11-2 11.3.2 Fan Sequence 0012-3593 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The fan sequence of the main body is shown below. When the control panel power switch is pressed to get in the sleep mode, the LCD on the 11-4...

  • Page 393: Power Supply

    Chapter 11 13V 5 (FM1,10) 13V 1 13V 1 24/13V 3 24/13V 13V 1 5 13V 1 5 (FM2) (FM4) 24V 4 (FM5) 24/13V*2 24/13V*2 (FM3) (FM8) (FM6) (FM7) IH Power Supply Cooling Fan (FM9) (FM13) ITB Cooling Fan (FM11) (FM12,13) F-11-3 11.4 Power Supply...

  • Page 394: Power Supply Path To Reader Unit

    Chapter 11 DADF-M1 PS Print Server Unit H1 Outlet1 Outlet2 Inlet F-11-5 11.4.1.3 Power Supply Path to Reader Unit 0012-3597 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The I/F PCB generates the following DC voltages based on DC24V and DC13V supplied from the printer unit. - DC5V (for sensor drive) - DC3.3V (for IC drive) - DC2.5V (for IC drive)

  • Page 395: Power Supply Path In Pedestal (Accessory)

    Chapter 11 DC/DC Converter PCB 1/2 (38V) - Generate 38V from DC power supply 24V. - Overcurrent / overvoltage protection - Distribute DC power supply to each load. AC Driver PCB IH Drive 12VB 3.3V_AN 3.3V_AN 13VB 12VB 13VA (FM10) +5VA DC Controller PCB 2...

  • Page 396: Rated Output Of Dc Power Supply Pcb

    Chapter 11 -Generate DC power supply from AC power supply -Overcurrent / overvoltage protection -Distribute DC power supply to accessories (paper deck, finisher) Outlet Inlet AC Driver PCB F-11-8 11.4.2 Rated Output of DC Power Supply PCB 11.4.2.1 Rated Output of DC Power Supply PCB 0012-3600 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / Rated Output of DC Power Supply PCB...

  • Page 397: Protection Function

    Chapter 11 Output Name 24VA Tolerance +/-5V +7/-5% 11.4.3 Protection Function 11.4.3.1 Protective Mechanisms 0012-3602 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / The machine's power supply PCB and the power supply PCBs of its accessories are equipped with an overcurrent/voltage protective mechanisms that prevent dam- age to the power supply circuit by automatically cutting off the output voltage in the event of an overcurrent/voltage caused, for example, by a short-circuit in any of its loads.

  • Page 398: Snmp Setup

    Chapter 11 Description: The power used by the machine is reduced to enable the machine to remain in a state that satisfies the standards under Energy Star.The power supplied to the reader unit will remain ON except the +24V power, which the reader unit uses to generate internal power. (All operations remain at rest.) The printer unit keeps the temperature of the fixing unit to a specific level (190 deg C) which is lower than when the machine is in normal operating mode.
  • Page 399 Chapter 11 F-11-9 2) Remove the check mark from 'SNMP Status Enabled'. 11-11...

  • Page 400: Parts Replacement Procedure

    Chapter 11 11.5.1.2 Upper Right Cover 11.5.1.2.1 Removing the Upper Right Cover 0012-4644 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the manual feeder unit.

  • Page 401: Upper Left Cover

    Chapter 11 - 2 screws [3] F-11-14 11.5.1.5 Upper Left Cover 11.5.1.5.1 Removing the Upper Left Cover 0012-4645 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 F-11-17 1) Open the delivery vertical path cover [1].

  • Page 402: Rear Fan Cover

    Chapter 11 11.5.1.12 Rear Lower Cover 11.5.1.12.1 Removing the Rear Lower Cover 0012-4647 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the rear lower cover [3].

  • Page 403: Reader Rear Cover

    Chapter 11 F-11-27 F-11-24 4) Remove the cleaner fan cover [2]. - 1 screw [1] 4) Remove the cleaner fan cover [2]. - 1 screw [1] F-11-28 F-11-25 5) Remove the inner cover (lower) [3]. - 1 connector [1] 5) Remove the inner cover (upper). - 4 screws [2] 5-1) Open the drum unit cover.

  • Page 404: Removing The Developing Drive Unit

    Chapter 11 F-11-30 2) Remove the reader controller communication cable. 3) Remove the reader rear cover [2]. - 5 screws [1] F-11-32 11.5.3 High-Voltage Unit 11.5.3.1 Preparation for Removing the High-Voltage Unit1 0013-2420 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the rear fan cover.(page 11-14)Reference[Removing the Rear Fan Cover]...

  • Page 405: Removing The High-Voltage Unit

    Chapter 11 Rear Lower Cover] 2) Remove the secondary transfer high-voltage unit [3]. 4) Remove the IH power supply unit.(page 11-17)Reference[Removing - 1 wire saddle [1] - 3 screws [2] (include 1 screw for the ground wire.) the IH Power Supply Unit] 11.5.3.4 Removing the High-Voltage Unit 2 0012-4660 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image...

  • Page 406: Removing The Control Panel

    Chapter 11 4) Remove the left rear cover (lower).(page 11-13)Reference[Removing the Left Rear Cover (Lower)] 5) Remove the IH power supply unit.(page 11-17)Reference[Removing the IH Power Supply Unit] 11.5.6.2 Removing the DC Power Supply Unit 0012-4665 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the DC power supply unit connector cover [2].

  • Page 407: Removing The Control Panel Lcd Unit

    Chapter 11 11.5.9.2 Removing the DC Controller Box2 0013-3817 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the DC controller PCB cover [2].
  • Page 408 Chapter 11 Rear Upper Cover] 3) Remove the DC controller box2.(page 11-19)Reference[Removing the DC Controller Box2] 11.5.9.4 Removing the DC Controller Box1 0013-3820 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the connectors, wire saddles, and clamps of the DC controller box1.

  • Page 409: Removing The Main Power Supply Pcb

    Chapter 11 11.5.12 All-Night Power Supply PCB COPIER>ADJUST>CST-ADJ>MF-A4R Use it to adjust the paper width basic value for the manual feed tray. COPIER>ADJUST>CST-ADJ>MF-A6R 11.5.12.1 Preparation for Removing the All-Night Power Use it to adjust the paper width basic value for the manual feed tray. Supply PCB COPIER>ADJUST>CST-ADJ>MF-A4 Use it to adjust the paper width basic value for the manual feed tray.

  • Page 410: Removing The Leakage Breaker

    Chapter 11 F-11-57 2) Remove the IH power-supply PCB [3]. - 4 connectors [1] - 7 screws [2] F-11-60 11.5.15 Relay PCB 11.5.15.1 Preparation for Removing the Relay PCB 0013-2470 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the rear fan cover.(page 11-14)Reference[Removing the Rear Fan Cover]...

  • Page 411: Removing The Dc/Dc Converter Pcb (38V)1

    Chapter 11 Rear Lower Cover] 3) Remove the IH power supply unit.(page 11-17)Reference[Removing the IH Power Supply Unit] 4) Remove the DC power supply unit.(page 11-18)Reference[Removing the DC Power Supply Unit] 11.5.16.2 Removing the DC/DC Converter PCB (38V)1 0013-2475 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the DC power supply unit cover [2].

  • Page 412: Removing The Relay Pcb 1

    Chapter 11 F-11-68 11.5.18 Relay PCB 1 11.5.18.1 Preparation for Removing the Relay PCB 1 F-11-70 0012-4682 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image 11.5.19 Control Panel CPU PCB Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 11.5.19.1 Preparation for Removing the Control Panel 1) Remove the rear fan cover.(page 11-14)Reference[Removing the Rear...

  • Page 413: Control Panel Key Switch Pcb

    Chapter 11 F-11-76 11.5.20.2 Removing the Control Panel Key Switch PCB 0012-4690 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the control panel key switch PCB [2].

  • Page 414: Removing The Control Panel Inverter Pcb

    Chapter 11 1) Pressure release of the intermediate transfer unit. 1-1) Open the front cover, and turn the intermediate transfer unit pressure release lever to release it. 1-2) Slide the manual feeding unit out. 1-3) Remove the right middle cover [2]. - 1 screw [1] F-11-79 5) Remove the control panel back plate [6].

  • Page 415: Manual Feed Unit Open/Closed Sensor

    Chapter 11 Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the manual feeder unit open/close sensor [2]. - 1 connector [1] F-11-85 2) Free the claw [2] at the sensor mount to detach the environment sensor [2]. - 1 connector [1] F-11-88 11.5.24 Front Cover Open/Closed Sensor...

  • Page 416: Removing The Front Cover Open/Closed Sensor

    Chapter 11 F-11-90 7) Remove the DC controller mounting. 7-1) Remove all connectors from the PCB, and free all harnesses from the cable clamps; then, remove the 7 screws [1], and remove the DC F-11-93 controller PCB [2] together with its base. 3) Remove the sensor cover [2].

  • Page 417: Removing The Main Power Switch

    Chapter 11 3) Remove the left rear cover (upper).(page 11-13)Reference[Removing the Left Rear Cover (Upper)] 4) Remove the controller box cover. 4-1) Remove the main controller cover [4]. - 1 connector J1512 [1] from the power distribution PCB - harness from the wire saddle [2] - 6 screws [3] F-11-96 11.5.25.2 Removing the Main Power Switch...

  • Page 418: Removing The Manual Feed Unit Open/Close Switch

    Chapter 11 the main controller PCB. F-11-102 F-11-106 6-2) Remove the 9 screws [1] of the main controller box. 7) Remove the DC controller mounting. 7-1) Remove all connectors from the PCB, and free all harnesses from the cable clamps; then, remove the 7 screws [1], and remove the DC controller PCB [2] together with its base.
  • Page 419 Chapter 11 7) Remove the DC controller mounting. 7-1) Remove all connectors from the PCB, and free all harnesses from the cable clamps; then, remove the 7 screws [1], and remove the DC controller PCB [2] together with its base. F-11-109 11.5.27 Front Cover Open/Closed Detecting Switch 11.5.27.1 Preparation for Removing the Front Cover...
  • Page 420 Chapter 11 F-11-118 2) Remove ITB fan [2]. - 1 connector [1] F-11-115 4) Remove the front cover open/close switch [2]. - 1 screw [1] F-11-119 11.5.28.3 Removing the ITB Cooling Fan Filter 0013-5331 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Open the front cover.

  • Page 421: Cleaner Fan

    Chapter 11 F-11-123 F-11-121 11.5.30.2 Removing the Cleaner Fan 11.5.29.3 Preparation for Removing the Face-Down Tray 0012-4706 Cooling Fan CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 0013-5335 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image...

  • Page 422: Removing The Fixing Heat Discharge Fan

    Chapter 11 - 2 screws [1] - 1 connector [2] F-11-126 11.5.32 Fixing Heat Discharge Fan F-11-128 11.5.32.1 Preparation for Removing the Fixing Heat Discharge Fan 11.5.32.3 Preparation for Removing the Toner Filter 0012-4709 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image (Fixing Heat Discharge Fan Filter) Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 0013-3768...
  • Page 423 Chapter 11 11.5.33.2 Removing the Power Supply Exhaust Fan 1 0013-5342 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the power supply exhaust fan cover [2].
  • Page 424 Chapter 11 11.5.37 Delivery Vertical Path Cooling Fan 11.5.37.1 Preparation for Removing the Delivery Vertical Path Cooling Fan 0013-5347 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Remove the upper left cover.(page 11-13)Reference[Removing the Upper Left Cover]...
  • Page 425 Chapter 11 F-11-140 2) Remove the exhaust vertical path exhaust fan [3]. - 1 connector [1] - 2 screws [2] F-11-142 6) Remove the high voltage unit 2.(page 11-17)Reference[Removing the High-Voltage Unit 2] 7) Remove drum ITB motor base [3]. - 2 connectors [1] - 3 screws [2] F-11-141...
  • Page 426 Chapter 11 F-11-145 11.5.39.2 Removing the Drum Unit Drive Belt 0012-4727 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 Never remove the screws [1] (identified by a red marking) used to secure the belt tension plate in place.

  • Page 427: Chapter 12 Meap

    Chapter 12 MEAP...
  • Page 429 Contents Contents 12.1 MEAP..................................12-1 12.1.1 Overview....................................12-1 12.1.2 MEAP Counter..................................12-1 12.1.3 Construction of the MEAP Platform............................12-1...

  • Page 431: Meap Counter

    Chapter 12 12.1 MEAP 12.1.1 Overview 0013-8728 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 The term MEAP stands for Multifunctional Embedded Application Platform, and is used to generically refer to a platform for software built into MFPs and periph- eral equipment.
  • Page 432 Chapter 12 installed as part of the system software [5] MEAP System Services (includes SDL/SSO) installed as part of MEAP content [6] Device Control Class Library installed as part of MEAP content [7] internally developed application [8] externally developed application 12-2...
  • Page 433 Chapter 13 RDS...
  • Page 435 Contents Contents 13.1 RDS ....................................13-1 13.1.1 Application operation mode..............................13-1 13.1.2 Service Center URL and Port Specification ..........................13-1 13.1.3 Communication test ................................. 13-1 13.1.4 Communication log.................................. 13-1 13.1.5 Detailed Communication log ..............................13-1 13.1.6 SOAP communication function ............................... 13-1 13.1.7 Resend at SOAP transmission error............................

  • Page 437: Rds

    Chapter 13 13.1 RDS 13.1.1 Application operation mode 0013-8731 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 Serviceman selects the operation mode of OFF/ON by the setting in e-RDS setting screen of the service mode.

  • Page 438: Resend At Soap Transmission Error

    Chapter 13 Content of transmission Transmission timing Application log When the log file size exceeds 10kbytes Transmission of alert code When the state of the device is changed. When Jam occurs Alarm When Alarm occurs Error When Error occurs Confirmation whether there is processing that e- Every 6 hours RDS executes 13.1.7 Resend at SOAP transmission error...
  • Page 439 Chapter 13 Item(meaning) Explanation COM-TEST Execution of Communication test (Communication Test) Communication test starts when you select (touch) this and press the [OK] key. e-RDS tries the connection with the host, and displays the result by "OK!" or "NG!". (NG: No Good, the communication test is failed) COM-LOG The result of communication test...

  • Page 440: Sleep Operation

    Chapter 13 Log detailed screen F-13-3 Detailed information of individual communication test error is displayed. Refer to the displayed message to "Error message list". It shifts to "Log list screen" by the [OK] button pressing. Maximum length of error information: 128 characters (not include NULL) 13.1.9 Sleep operation 0013-8739 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1...

  • Page 441: Trouble Shoot

    Chapter 13 A-2. Initialize e-RDS - Select (touch) [COPIER] > [Function] > [CLEAR] > [ERDS-DAT] on the Touch Panel Display. A-3. Display Menu screen of e-RDS - Select (touch) [COPIER] > [Function] > [INSTALL] => Menu screen F-13-4 B. Set 1 in [E-RDS]. C.
  • Page 442 Chapter 13 "[*] [Error string]: [Method name] [Server side detailed error]" The enclosed character string by [] is replaced as follows. [*]: *(asterisk) is added to the head of the string only at the communication test. [Error string]: As for number 1 and 2 of the following Error string lists, only the Error string is displayed. Besides, it is displayed as "[*] [Error string]: [Method name] [Server side detailed error]".
  • Page 443 Chapter 13 Detailed error information returned from UGW is displayed for "Server response error". However, only the first 128 characters are displayed by the entire error information. Nothing is displayed here at other errors. 13-7...

  • Page 445: Chapter 14 Maintenance And Inspection

    Chapter 14 Maintenance and Inspection...
  • Page 447 Contents Contents 14.1 Periodically Replaced Parts ............................14-1 14.1.1 Periodically Replaced Parts ..............................14-1 14.1.2 Reader Unit ....................................14-1 14.1.3 Printer Unit....................................14-1 14.2 Durables and Consumables ............................14-1 14.2.1 Outline...................................... 14-1 14.2.2 Reader Unit ....................................14-1 14.2.3 Printer Unit....................................14-1 14.3 Scheduled Servicing Basic Procedure........................14-2 14.3.1 Scheduled Servicing Basic Procedure .............................

  • Page 449: Periodically Replaced Parts

    Chapter 14 14.1 Periodically Replaced Parts 14.1.1 Periodically Replaced Parts 0013-6177 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 Some parts of the machine must be periodically replaced to ensure a specific level of product performance (i.e., they may not show wear but can significantly affect the machine performance once they fail).

  • Page 450: Scheduled Servicing Basic Procedure

    Chapter 14 T-14-2 Parts Name Replacement Parts Number Quantity Timing Waste Toner Box FM2-5383 10,000 Sheet Condition for Replacement Low duty output Worst condition (less than 2% duty) 30,000 Sheet Condition for Replacement Japanese market MCV 7,000 sheets, color Rate: 30% Duty: 5% for each color Intermediate Transfer Unit *1 FM2-5365...

  • Page 451: Scheduled Servicing (Reader Unit)

    Chapter 14 - As a rule, provide scheduled servicing every 40,000 prints. - Before paying a scheduled visit, check the Service Record, and take any parts likely to need replacement. - If the machine's power plug remains connected to a wall outlet for a long time in a site where there is much dust, moisture, or oil smoke, it can collect these elements and trigger insulation failure or fires.

  • Page 452: Scheduled Servicing (Printer Unit)

    Chapter 14 14.3.3 Scheduled Servicing (Printer Unit) 0013-6293 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 Do not use solvents or oils that are not indicated herein. T-14-4 Maintenance intervals Unit name...
  • Page 453 Chapter 14 Face-down delivery roller 1 Intermediate Face-down transfer belt (ITB; when delivery roller 2 replacing it) Drive roller Reversing roller (when replacing the ITB) Tension roller (when replacing the ITB) Pre-registration roller Reversing roller Pickup vertical External delivery path roller roller Internal delivery roller...

  • Page 455: Chapter 15 Standards And Adjustments

    Chapter 15 Standards and Adjustments...
  • Page 457 Contents Contents 15.1 Image Adjustments ..............................15-1 15.1.1 Standards for Image Position ..............................15-1 15.1.2 Checking the Image Position ..............................15-1 15.1.3 Adjusting the Left/Right Margin (Cassette) ..........................15-1 15.1.4 Adjusting the Left/Right Margin (Manual Feed Tray) ......................15-2 15.1.5 Adjusting the Left/Right Margin (Side Paper Deck) ....................... 15-2 15.2 Scanning System ................................15-2 15.2.1 After Replacing the CCD Unit..............................

  • Page 459: Image Adjustments

    Chapter 15 15.1 Image Adjustments 3) left-right non-image width adjustment (CCD read start cell position adjustment) 4) leading edge non-image width adjustment (scanner image leading edge 15.1.1 Standards for Image Position position adjustment) Adjusting the Image Leading Edge Margin 0013-6294 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image 1) Select the following in service mode, and see that the image margin is as Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1...

  • Page 460: Adjusting The Left/Right Margin (Manual Feed Tray)

    Chapter 15 Select following service mode: COPIER>ADJUST>BLANK>BLANK-T/L/B/R. 2) Change the setting to adjust. (An increase by '24'increases the non-image width by about 1mm, with the range of settings being between 0 and 100.) 15.1.4 Adjusting the Left/Right Margin (Manual Feed Tray) 0013-6298 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1...

  • Page 461: After Replacing The Copyboard Glass

    Chapter 15 3) Enter the settings for the following items in service mode: (1) standard white plate white level data COPIER>ADJUST>CCD>W-PLT-X,Y,Z +2,-1,30524101 CCDU-GB CCDU-RG F-15-15 Moreover, be sure to update the settings indicated on the service label at- tached behind the reader unit front cover with the settings indicated on the label attached to the CCD unit.

  • Page 462: Treatment For Adf Replacement

    Chapter 15 Right angle accuracy: Not required (Right angle accuracy does not affect the adjustment accuracy.) áB Draw a straight line at the position 14mm away from the line drawn in Procedure áA to the left direction (tolerance: + or - 0.3) with a (black) pencil. 15mm 14mm or more...

  • Page 463: Image Formation System

    Chapter 15 0 0 0 0 1 2 5 6 3 2 9 8 2 F F-15-23 When the distance [C] is larger than 14mm: Lift the handle [1] on the rear side and rotate the gear [2] in the direction [2] [3] [4] [5] [6] [7] shown by an arrow.
  • Page 464 Chapter 15 * Be sure to keep the intermediate transfer unit detached during the work. 6-1) Remove the one screw [1] and the two bins [2], and detach the front cov- er [3]. 6-2) Release the intermediate transfer unit release lever, and remove the waste toner bottle [2].

  • Page 465: Fixing System

    Chapter 15 15.5 Fixing System with the service mode. -Clear the fixing delivery counter. COPIER > COUNTER > DRBL-1 > FX-BLT-U 15.5.1 Treatment after Replacement of Fixing Unit -Execute the fixing belt and pressure belt HP search operation. COPIER > FUNCTION > FIXING > FX-UHP-S 0013-6304 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image COPIER >...

  • Page 466: Replacing Main Controller Pcb

    Chapter 15 COPIER>ADJUST>ADJ-XY>ADJ-Y-DF (e) ADF stream reading CCD read position adjustment COPIER>ADJUST>ADJ-XY>STRD-POS (f) CCD unit-dependent RB/GB sub scanning direction color 14mm displacement correction value COPIER>ADJUST>CCD>CCDU-RG/GB (g) CCD unit-dependent RG/GB sub scanning direction color displacement value at shipment COPIER>ADJUST>CCD>FCCDU-RG/GB (h) auto gradation adjustment target value COPIER>ADJUST>PASCAL>OFST-P-Y,M,C,K 2.

  • Page 467: When Replacing The Sram Pcb

    Chapter 15 [8] Main Controller PCB (Sub RB-A) Select the following : user mode >system administrator setup; then, fill in [9] HDD 'system control group ID' and 'system control ID No.' thereafter, turn off and then on the machine. If you leave out 'system control group ID' and 'system control ID No.' the service engineer will not be able to 'register card to device' as part of setup work for NSA.

  • Page 468: Adjusting The Horizontal Registration When Replacing The Duplex Unit

    Chapter 15 Moving the adjusting Moving the adjusting plate to the right plate to the right Image Image will decrease the margin on will decrease the margin on the front side of the paper. the front side of the paper. F-15-42 F-15-45 - Adjusting the Cassette 2 Side...

  • Page 469: Chapter 16 Correcting Faulty Images

    Chapter 16 Correcting Faulty Images...
  • Page 471 Contents Contents 16.1 Outline of Electrical Components..........................16-1 16.1.1 Clutch/Solenoid..................................16-1 16.1.1.1 Reader Unit .........................................16-1 16.1.1.2 Printer Unit........................................16-1 16.1.2 Motor......................................16-1 16.1.2.1 Reader Unit .........................................16-1 16.1.2.2 Printer Unit........................................16-1 16.1.3 Fan......................................16-2 16.1.3.1 Reader Unit .........................................16-2 16.1.3.2 Printer Unit........................................16-3 16.1.4 Sensor....................................... 16-3 16.1.4.1 Reader Unit .........................................16-3 16.1.4.2 Printer Unit........................................16-4 16.1.5 Switch ......................................

  • Page 473: Outline Of Electrical Components

    Chapter 16 16.1 Outline of Electrical Components 16.1.1 Clutch/Solenoid 16.1.1.1 Reader Unit 0014-0438 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 The reader unit has no clutch or solenoid.

  • Page 474: Fan

    Chapter 16 Jack No. PART- Notation Name Description Parts No. delivery vertical path motor drives the delivery vertical path roller 2. FK2-2515 MTR > 13 relay PCB J720B face-down delivery motor drives the delivery vertical path roller 1. FK2-2520 MTR > 14 relay PCB J707 developing motor (Y)

  • Page 475: Printer Unit

    Chapter 16 T-16-4 Notation Name Description Parts No. PART-CHK Jack No. reader cooling fan cools the interior of the reader. FK2-0626 J306 16.1.3.2 Printer Unit 0014-0444 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 T-16-5 Jack No.

  • Page 476: Sensor

    Chapter 16 PS501 PS502 PS503 F-16-4 16.1.4.2 Printer Unit 0014-0445 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 T-16-7 Jack No.
  • Page 477 Chapter 16 Jack No. Notation Name Description Parts No. PS37 pressure belt position sensor 2 detects pressure belt displacement 2. FH7-7312 relay PCB J721A PS38 pressure belt position sensor 3 detects pressure belt displacement 3. FH7-7312 relay PCB J721A PS46 fixing pressure release HP sensor detects pressure belt pressure.

  • Page 478: Reader Unit

    Chapter 16 PS16 PS14 PS17 PS15 PS19 PS20 PS18 PS10 OHP2 PS26 OHP1 PS22 PS47 PS21 PS34 PS35 PS33 PS23 PS31 PS30 PS27 PS28 PS37 PS38 PS25 PS36 PS29 PS46 PS13 TPS1 PS12 PS50 PS24 PS11 F-16-5 16.1.5 Switch 16.1.5.1 Reader Unit 0014-0446 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 The reader unit does not have switches.

  • Page 479: Reader Unit

    J310 / J301 > relay PCB : J623 ELCB1 leakage breaker leakage breaker FH7-7626 (iR C4580/3880 AC driver PCB : J2 (100/120V)) FK2-0014 (iR C5180 (100/ 120V)) FH7-7625 (230V) PLG1 power cord power cord AC driver PCB : J2 16-7...

  • Page 480: Pcbs

    Chapter 16 ELCB1 PLG1 F-16-7 16.1.7 PCBs 16.1.7.1 Reader Unit 0014-0450 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 PCBR1 PCBR2 PCBR4...
  • Page 481 Chapter 16 T-16-12 Notation Name Parts No. Description PCB1 DC controller PCB 1 (IMG) FM2-6297 printer unit control / optional power supply control PCB2 DC controller PCB 2 (MAICY) FM2-6298 laser system control PCB3 relay PCB FM2-6299 printer unit load system control PCB4 Laser driver PCB (Y) FM2-6696...
  • Page 482 Chapter 16 PCB2 PCB40 PCB1 PCB41 PCB45 PCB38 PCB7 PCB39 PCB6 PCB37 PCB35 PCB11 PCB5 PCB36 PCB10 PCB4 PCB9 PCB43 BOOT PCB8 PCB41 PCB47 PCB44 PCB27 DIMM PCB21 PCB42 PCB25 PCB20 PCB22 PCB23 PCB12 PCB26 PCB13 PCB24 PCB28(M) PCB33(Y,M) PCB28(Y) PCB15 PCB14 PCB3...

  • Page 483: Chapter 17 Self Diagnosis

    Chapter 17 Self Diagnosis...
  • Page 485 Contents Contents 17.1 Error Code Table................................17-1 17.1.1 Error code tables ..................................17-1 17.2 Error Code Details ..............................17-2 17.2.1 Table of error code details ............................... 17-2...

  • Page 487: Error Code Tables

    Chapter 17 17.1 Error Code Table 17.1.1 Error code tables 0012-5744 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / This unit has a function for diagnosing its own statuses (especially the sensor outputs). A diagnosis is performed when appropriate, and if a status is judged to be abnormal, an error code indicating the nature of the trouble is displayed on the control area.

  • Page 488: Error Code Details

    Chapter 17 Code Designation / general description of error E677 External controller trouble E710 IPC initializing error E711 IPC communication error E712 ADF/reader communication error E713 Finisher/printer communication error E716 Cassette pedestal/printer communication error E717 Error in communication with NE controller E719 Error in communication with coin vendor/card reader E730...
  • Page 489 Chapter 17 Displayed Detection timing Remedial action code 0001 When the fixing main thermistor has detected a temperature below 130 deg Checking Disconnection of the Connector in the Thermistor Wiring. C for the prescribed period of time after standby Replace the fixing belt unit. Replace the fixer and AC driver PCB. Replace the DC controller PCB 2 (MAISY).
  • Page 490 Chapter 17 Displayed Detection timing Remedial action code xx20 ATR sensor trouble or a broken/disconnected wire. The drum unit is not Replace the drum unit (check its connections). installed properly or there is trouble in the unit. xx24 SALT sensor trouble or a broken/disconnected wire. There is trouble in the Replace the SALT sensor (clean it).
  • Page 491 Chapter 17 Displayed Detection timing Remedial action code E351 Main controller PCB error 0000 When a communication error has occurred in the main controller PCB at Check the connections between the main controller PCB and main startup controller PCB (sub). Replace the main controller PCB. Replace the main controller PCB (sub).
  • Page 492 Chapter 17 Displayed Detection timing Remedial action code 8001 When the alignment plate fails to leave the alignment plate back home Replace the alignment plate back motor (M104) and alignment plate back position sensor position even though the alignment plate back motor was home position sensor (PI107).
  • Page 493 Chapter 17 Displayed Detection timing Remedial action code 8001 When the puncher cannot detect the punch home position sensor even when - Check the punch home position sensor (P163) and punch motor clock the punch motor is driven for 200 ms sensor (P162) connectors.
  • Page 494 Chapter 17 Displayed Detection timing Remedial action code 8001 When the stitch operation home position sensor fails to turn OFF even when - Check the stitch operation home position sensor (rear, MS5S) connectors. the stitch motor (rear) has been run in the forward direction for at least 0.5 - Replace the stitch operation home position sensor (rear, MS5S).
  • Page 495 Chapter 17 Displayed Detection timing Remedial action code 0010 When trouble has been detected when the timer device was opened Replace the main controller PCB. 0011 When trouble has been detected when the timer device was started up E677 External controller trouble 0003 External controller trouble Check the cable connections.
  • Page 496 Chapter 17 Displayed Detection timing Remedial action code 0001 DDI-S communication error Check the connections between the reader controller PCB and main controller PCB. Check the power supply of the reader. E733 Printer communication error 0000 When the printer cannot be detected at startup Check the connections between the DC controller PCB and main controller PCB.
  • Page 497 Chapter 17 Displayed Detection timing Remedial action code 4160 Error in accessing the FAX interface controller Replace the main controller PCB (main). 4170 Error in accessing the USB host controller Replace the main controller PCB (sub LAN-bar). Replace the main controller PCB (main).

  • Page 499: Chapter 18 Service Mode

    Chapter 18 Service Mode...
  • Page 501 Contents Contents 18.1 DISPLAY (Status Display Mode)..........................18-1 18.1.1 COPIER ....................................18-1 18.1.1.1 COPIER Table ......................................18-1 18.1.2 FEEDER ....................................18-10 18.1.2.1 FEEDER Table......................................18-10 18.2 I/O (I/O Display Mode)............................18-10 18.2.1 Overview....................................18-10 18.2.2 DC-CON ....................................18-11 18.2.3 R-CON ....................................18-15 18.2.4 FEEDER ....................................18-16 18.2.5 SORTER ....................................

  • Page 503: Display (Status Display Mode)

    Chapter 18 18.1 DISPLAY (Status Display Mode) 18.1.1 COPIER 18.1.1.1 COPIER Table 0013-3330 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1.
  • Page 504 Chapter 18 COPIER>DISPLAY>VERSION Sub item Description level. LANG-SK Use it to check the version of the Slovakian language file. LANG-TK Use it to check the version of the Turkish language file. LANG-CA Catalan language file version 2. ACC-STS T-18-2 COPIER>DISPLAY>ACC-STS Sub item Description level.
  • Page 505 Chapter 18 Display Adjust Function Option Test Counter < JAM > < 1/7 > < READY > AA BBBB CCCC DDDD E FFff G HHHHHH IIIII AA BBBB CCCC DDDD E FFff G HHHHHH IIIII AA BBBB CCCC DDDD E FFff G HHHHHH IIIII AA BBBB CCCC DDDD E FFff G HHHHHH IIIII...
  • Page 506 Chapter 18 T-18-7 Code Jam Name / Sensor of Finisher-M1 Jam Name / Sensor of Finisher-W1/W2 1001 Inlet sensor delay jam (Inlet sensor) Inlet sensor delay jam (Inlet sensor) 1002 Puncher path sensor delay jam (Trailing edge sensor) 1003 Escape path sensor delay jam (Escape tray path sensor) 1004 Delivery path sensor delay jam (Delivery path sensor) 1101...
  • Page 507 Chapter 18 Jam name Code Sensor Condition Reverse outlet pileup 0012 U505 Reverse outlet sensor (U505) didn't turn OFF when paper was conveyed by paper delivery motor for 500 msec after trailing edge of document was detected by reverse paper delivery resist sensor (SR5). Duplex 0023 U505...
  • Page 508 Chapter 18 Display Adjust Function Option Test Counter < ERR > < 1/7 > < READY > AA BBBB CCCC DDDD EEEE FFff AA BBBB CCCC DDDD EEEE FFff AA BBBB CCCC DDDD EEEE FFff AA BBBB CCCC DDDD EEEE FFff AA BBBB CCCC DDDD EEEE FFff...
  • Page 509 Chapter 18 9. DENS T-18-13 COPIER>DISPLAY>DENS Sub item Description level. DENS-Y/M/C/K Calculated value of developer concentration (indicated as % off target value) Appropriate values -2.0 to 2.0% Note Value is updated when toner is supplied after main power switch ON. WINDOW-Y/M/C/K SALT sensor window dirt coefficient (Y/M/C/Bk).
  • Page 510 Chapter 18 Display Adjust Function Option Test Counter <ALARM-2 > < 1/7 > < READY > AA BBBB CCCC DDDD EE FFFF GGGG HHHHHH AA BBBB CCCC DDDD EE FFFF GGGG HHHHHH AA BBBB CCCC DDDD EE FFFF GGGG HHHHHH AA BBBB CCCC DDDD EE FFFF GGGG HHHHHH AA BBBB CCCC DDDD EE FFFF GGGG HHHHHH AA BBBB CCCC DDDD EE FFFF GGGG HHHHHH...
  • Page 511 Chapter 18 Alarm location code FFFF Alarm code UFR board 0001: Register access failed. 0002: Data transfer to memory failed (or timeout). 0003: Rendering error (ECI module) 0004: Rendering error (EM module) 0005: Rendering error (IE module) 0006: Rendering error (IDM module) 0007: Rendering error (LAM module) 0008: Rendering error (MI module) 0009: Rendering error (PCM module)

  • Page 512: Feeder

    Chapter 18 TIME time of data collection D + deg C machine inside temperature machine inside humidity F + deg C fixing roller surface (middle) temperature 18.1.2 FEEDER 18.1.2.1 FEEDER Table 0013-3331 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 T-18-18 FEEDER>DISPLAY Sub item...

  • Page 513: Dc-Con

    Chapter 18 Display Adjust Function Option Test Counter <DC-CON> < 1/3 > < READY > P001 xxxxxxxx P002 xxxxxxxx P003 xxxxxxxx P004 xxxxxxxx P005 xxxxxxxx P006 xxxxxxxx P007 xxxxxxxx P008 xxxxxxxx Bit0 Bit7 Address F-18-6 18.2.2 DC-CON 0014-4814 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 T-18-19 Address Symbol...
  • Page 514 Chapter 18 4-ream actuator Inner Front Cassette paper size Bit 3 Bit 2 Bit 1 Bit 0 Actuator pressed T-18-21 Address Symbol Display Remarks P002 Developing bias mode (Y) 0: Rectangular wave (output) Developing bias mode (M) 0: Rectangular wave Developing bias mode (C) 0: Rectangular wave Developing bias mode (K)
  • Page 515 Chapter 18 Address Symbol Display Remarks PS11 Paper feed vertical path cover OPEN/CLOSED sensor 1: CLOSED PS23 Front cover OPEN/CLOSED sensor 1: CLOSED For R&D Drum ITB motor lock detection 0: Running TRIAC short detection 0: Error Fixing unit high temperature detection 1: Error P006 For R&D...
  • Page 516 Chapter 18 Address Symbol Display Remarks For R&D For R&D For R&D For R&D For R&D For R&D For R&D P010 0 to 7 For R&D to P018 (for R&D) P019 Cassette 3 size detection 0 Size detection 0 to 3 enable 16 settings (see Table T05- 401-01).

  • Page 517: R-Con

    CLK 13V power supply monitor 0: normal Use it to switch between notations to suit the local needs. 0: others (OEM) 1: Canon DDIS IF (SCPRDY) 0: operation ready P003 DDIS serial communication (TxD) ADF serial communication (TxD)

  • Page 518: Feeder

    Chapter 18 Indication Item Remarks P004 original size detection 0 0: original present original size detection 1 0: original present original size detection 2 0: original present original size detection 3 0: original present DF connection detection DDIS IF (SRTS) 0: reception ready scanner motor Vref output not used...

  • Page 519: Sorter

    Chapter 18 Address Indication Remarks P003 pickup motor current setting CUT read motor current setting CUT shift motor current setting read motor mode setting read motor current setting 1 read motor current setting 2 pickup motor current setting 1 pickup motor current setting 2 P004 feeder cover open/closed sensor 0: feeder cover open...
  • Page 520 Chapter 18 address description remarks P005 stapler READY signal 1: detection staple detection 1: detection not used not used not used not used not used not used P006 not used not used not used not used not used stack delivery motor operation permission signal 1:ON stack delivery motor Phase B 1:ON...
  • Page 521 Chapter 18 address description remarks P013 not used not used 24V power ON 0:ON finger safety SW 1: detection joint open detection 1: detection not used not used finisher pilot LED 1:ON <Finisher W1/W2> T-18-27 Address Description Remarks inlet feed motor phase A signal inlet feed motor phase B signal inlet feed motor phase A* signal inlet feed motor phase B* signal...
  • Page 522 Chapter 18 Address Description Remarks inlet sensor 1: paper present lower tray paper surface sensor 0: paper present 1700-sheet paper surface sensor 0: paper present upper tray interlock 1: error P009 upper tray area sensor 1 0: detected upper tray area sensor 2 0: detected upper tray area sensor 3 0: detected...
  • Page 523 Chapter 18 Address Description Remarks escape tray path sensor 1: paper present escape tray full sensor 1: full stapler HP detection 1: HP stapler READY 1: ready P019 stapler LS 1: staple present escape feed upper cover sensor 1: close stapler shift HP sensor 1: HP stapler alignment interference sensor...
  • Page 524 Chapter 18 Address Description Remarks trimmer PICKUP-TxD TxD for write trimmer CPU-RxD P027 RxD for write trimmer OUT 0: ON trimmer connection detection 0: detected not used saddle front stapling current detection 1: detected saddle rear stapling current detection 1: detected saddle delivery door connection detection 1: detected P028...
  • Page 525 Chapter 18 Address Description Remarks DIPSW_1 0: ON DIPSW_2 0: ON DIPSW_3 0: ON DIPSW_4 0: ON P036 DIPSW_5 0: ON DIPSW_6 0: ON DIPSW_7 0: ON DIPSW_8 0: ON not used PUSHSW1 0: ON 5V detection signal 0: detected 24V detection signal 0: detected P037...

  • Page 526: Mn-Cont

    Chapter 18 18.2.6 MN-CONT 0014-4825 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 Address Sign Remarks P001 I/O port for general-purpose (P1-board) I/O port for general-purpose (S-board) I/O port for general-purpose (R-board)

  • Page 527: Adjust (Adjustment Mode)

    Chapter 18 Address Sign Remarks P009 SPD CLK SPD DT not used Emergency night power source (13V) ON signal 0:OFF 1:ON 0: High efficiency 1: Emergency night power source switching signal Standard Emergency night power source (24V) ON signal 0:OFF 1:ON P010 LCD Backlit switch control signal 0:ON 1:OFF...
  • Page 528 Chapter 18 COPIER>ADJUST>ADJ-XY Sub item Description level. STRD-POS Use it to adjust the CCD read position for DF stream reading mode. Method of Adjustment - an increase by '1' will move the image read position to the left by 1 mm. - if you have initialized the RAM on the reader controller PCB or replaced the reader controller PCB, enter the value indicated on the service label.
  • Page 529 Chapter 18 COPIER>ADJUST>CCD Sub item Description level. FCCDU-RG Use it to correct color displacement in sub scanning direction between R and G associated with the CCD unit at time of shipment. Method of Adjustment - if you have initialized the RAM on the reader controller PCB or replaced the reader controller PCB, enter the value indicated on the service label.
  • Page 530 Chapter 18 COPIER>ADJUST>CCD Sub item Description level. DFTAR-R Use it when entering the shading target value (red) for use when the DF is used (i.e., normal original read position). Method of Adjustment - COPIER>FUNCTION>CC>WLVL1/DF-WLVL2 if the image has a fault when the foregoing service mode item has been executed (e.g., as caused by soiling of the chart), enter the factory measurement using this mode item.
  • Page 531 Chapter 18 COPIER>ADJUST>LASER *If you replaced the laser scaner unit, enter the value on the laser scaner unit. Sub item Description level. LDADJ4-Y* A-D laser reproduction ratio (Y) D laser reproduction adjustment value (Y) based on the A laser reproduction ratio of the laser scanner unit Unless an appropriate value is entered here, reproduction ratios the laser of A and D become different, resulting in exposed images of different reproduction ratios.
  • Page 532 Chapter 18 COPIER>ADJUST>LASER *If you replaced the laser scaner unit, enter the value on the laser scaner unit. Sub item Description level. LDADJ5-C* A-C laser phase difference (C) A-C inter-laser phase difference (exposure start timing) adjustment value (C) of the laser scanner unit Unless an appropriate value is entered here, A and C laser phases (exposure starting position) become different, resulting in faulty exposed image Setting range: 0 ~ 1023...
  • Page 533 Chapter 18 T-18-32 COPIER>ADJUST>DENS Sub item Description level. T-SPLY-Y Adjusting the amount of toner supply (Y color) Adjustment method - Enter a value of the service label when RAM of the DC controller PCB has been cleared/the DC controller has been replaced.
  • Page 534 Chapter 18 COPIER>ADJUST>V-CONT Sub item Description level. VBACK-Y/M/C/K - VBACK-Y/M/C/K (Used to adjust electric potential for removing image fog.) Adjustment range: Y/M -6 to 12 (5 V units) [Factory default/After RAM clear: 0] C/K -12 to 6 (5 V units) [Factory default/After RAM clear: 0] The larger the setting value, the more fog is reduced.
  • Page 535 Chapter 18 COPIER>ADJUST>HV-TR Sub item Description level. 2TR-SHR1/2/3/4/5/6/7/8 - 2TR-SHR1/2/3/4/5/6/7/8 (Used to adjust the offset to the secondary transfer paper-portion voltage.) Adjustment range: -5 to +5 (100 V units) [Factory default/After RAM clear: 0] Increasing the setting value: Effective for images with toner spatter/water droplets. Decreasing the setting value: Effective for images with white marks, white blotches, rough-textured half-tones.
  • Page 536 Chapter 18 T-18-39 COPIER>ADJUST>FEED-ADJ Sub item Description level. REGIST Used to adjust the registration roller clutch ON timing. Adjustment method - Increasing the value by 1 moves the image by 0.1 mm in the direction of the leading edge of the paper. - If you have cleared the DC controller PCB's RAM or replaced the DC controller PCB, enter the value on the service label.

  • Page 537: Feeder

    Chapter 18 COPIER>ADJUST>FEED-ADJ Sub item Description level. LP-DUP2 Pre-registration loop adjustment during duplex-pickup (thick paper and OHT) Adjusts pre-registration loop adjustment during thick paper and OHT duplex pickup in increments of 0.5mm. Adjustment method Moving the setting in the plus direction in increments of 0.5mm increases the pre-registration curl. Moving the setting in the minus direction in increments of 0.5mm decreases the pre-registration curl.

  • Page 538: Function (Operation/Inspection Mode)

    Chapter 18 T-18-43 FEEDER>ADJUST Sub item Description level. DOCST Adjusting the Original Image Leading Edge Method of adjustment A higher setting will delay the image leading edge timing. Range of adjustment -50 to 50 (unit: 0.1mm) [Factory default/After RAM clear:0] LA-SPEED Adjusting the document feeding speed at the time of stream reading from the feeder The speed becomes faster (image is reduced) by increasing setting value.
  • Page 539 Chapter 18 COPIER>FUNCTION>INSTALL Sub item Description level. CNT-INTV *1 Set interval of counter transmission to server Sets transmission intervals for transmission of counter information to server, via E-RDS third party extension function. 2. CCD T-18-45 COPIER>FUNCTION>CCD Sub item Description level. DF-WLVL1/2 Use it to adjust the ADF white level.
  • Page 540 Chapter 18 T-18-49 COPIER>FUNCTION>FIXING Sub item Description level. NIP-CHK Fixing nip width automatic measurement output. Operation method 1) If the finisher is connected, remove it from the copier and pull out the lattice cable. 2) Place A4 (LTR) size paper in the manual feed tray. 3) Press the OK key (the paper in the manual feed tray is fed).
  • Page 541 Chapter 18 Input key numbers, names Screen display Start START Power save STAND BY Clear CLEAR Secret code Help Counter check BILL 8. PART-CHK T-18-52 COPIER>FUNCTION>PART-CHK Sub item Description level. Used to specify clutch for operation check. (Range: 1 to 10, 5 and above are reserved.) Operation method 1) Select this item.
  • Page 542 Chapter 18 COPIER>FUNCTION>PART-CHK Sub item Description level. MTR-ON Starts motor operation. Operation method Toner container motors (Y/M/C/K): 1) Remove the toner container, and leave the front cover open and push the front cover detect sensor with cover switch tool. 2) Select this item, and press the OK key. - 10 seconds ON ->...
  • Page 543 Chapter 18 COPIER>FUNCTION>CLEAR Sub item Description level. ADRS-BK Clears address book data. The address book data is cleared after the main power switch is turned OFF/ON. Operation method 1) Select this item, then press the OK key. 2) Turn the main power OFF/ON. CNT-MCON Clears service counters maintained by main controller PCB (main).
  • Page 544 Chapter 18 T-18-54 COPIER>FUNCTION>MISC-R Sub item Description level. SCANLAMP Use it to check the activation of the scanning lamp. Method of Operation 1) Select the item. 2) Press the OK key so that the scanning lamp will go on and remain on for 3 sec. 11.

  • Page 545: Feeder

    Chapter 18 COPIER>FUNCTION>SYSTEM Sub item Description level. HD-CHECK Use it to check the entire HD and perform recovery. Operation method set '0' to the following: COPIER>FUNCTION>SYSTEM>CHK-TYPE 1) Select this item. 2) Press the OK key. HD-CLEAR Initializes partition specified by CHK-TYPE item. - The following must be kept in mind and the user must be properly informed of the fact when using CHECK-TYPE: 0: entire HDD ->...
  • Page 546 Chapter 18 FEEDER>FUNCTION Sub item Description level. FEED-CHK Use it to check paper movement in the ADF on its own. Operation 1) Press [FEED-CHK] to highlight. 2) Enter the number of the component using the keypad. 3) Press the OK key. 4) Press [FEED-ON] to start checking the operation.

  • Page 547: Option (Machine Settings Mode)

    Setting values XXYYZZAA XX: Country (Example: JP -> Japan) YY: Language (Example: ja -> Japanese) ZZ: Manufacturer (Example: 00 -> CANON) AA: Paper size system (Example: 00 -> AB system) TEMP-TBL Used to change temperature table for fixing temperature regulation.
  • Page 548 Chapter 18 COPIER>OPTION>BODY ADJ-LVL Sets execution mode for image stabilization control performed after preset number of sheets. Sets execution mode (adjustment set data) for forward/reverse operation of copy or print jobs and image stabilization control done between sheets. Reference: Changing the setting of this item lets you shorten the execution time for image stabilization control, a process performed after a preset number of sheets since the previous adjustment, or in a set time interval.
  • Page 549 Chapter 18 COPIER>OPTION>BODY DFDST-L2 A higher setting will increase the level of dust detection (i.e., the machine will be more sensitive in detecting dust, which if left behind will cause thin lines in the images). settings range 0 to 255 [Factory default/After RAM clear: 200] ENVP-INT Setting log correction interval of inner machine temperature/humidity/fixing temperature...
  • Page 550 Chapter 18 COPIER>OPTION>BODY RMT-LANG Used to select language of remote UI used from Web. Select language code with + and - keys. IFAX-LIM Used to select whether number of output lines will be restricted when largevolume data is received by IFAX. 0: No restriction 1 to 999 [Factory default/After RAM clear: 500] TC-REF...
  • Page 551 MEMO: T.O.T (TUIF over TCP/IP) Communication protocol between embedded application presentation (UI) and applications within the device including COPY/ SEND/BOX etc., (Canon original protocol) CMD-PORT Use it to turn on/off the T.O.T (TUIF over TCP/IP) async type status communication port.
  • Page 552 Chapter 18 COPIER>OPTION>BODY SZDT-SW Use it to enable/disable the switch-over from CCD size detection to photo size detection for copyboard original size detection. Settings 0: Size detection by CCD (Default) ; 1: Size detection by photo sensor [Factory default/After RAM clear: 0] - This is for individual user (glare protection), not used normally.
  • Page 553 Chapter 18 COPIER>OPTION>BODY SVMD-ENT Switching the method of entering the Service Mode. Setting Values 0: [User Mode key] -> Press [2] and [8] simultaneously -> [User Mode key] [Factory default/After RAM clear] 1: [User Mode key] -> Press [4] and [9] simultaneously -> [User Mode key] Reference Information Support for Siemens DH-MODE Patch Data (high density side) Used in D-half Except in Full Correction...
  • Page 554 MEMO: T.O.T (TUIF over TCP/IP) Communication protocol between embedded application presentation (UI) and applications within the device including COPY/ SEND/BOX etc., (Canon original protocol) CHNG-CMD Use it to set the T.O.T (TUIF over TCP/IP) command connection port number. Use it to set the port number for the command connection in an TUIF over TCP/IP environment. This is used for changing the port No.
  • Page 555 Chapter 18 COPIER>OPTION>BODY DV-RT-LG Switching the developing assembly idle rotation time of first thing in the morning Settings 0: 1 minute 1: 2 minutes [Factory default/After RAM clear: 0] Default of idle rotation time is 1 minute since iR C3200/iR C3220 Dcon V12.1 to prolong life of the process cartridge. However, use this mode to set 2 minutes if any trouble (faulty image etc.) occurs due to reduction of the time.
  • Page 556 Chapter 18 COPIER>OPTION>BODY VP-TXT This mode enables text vectorisation processing to be changed. The text vectorisation processing in scalable PDF is changed. Setting range 0 to 99 Increase value:: Outline is made smoother. Decrease value:: Outline is made rougher. [Factory settings and after RAM clear: 1] UI-PRINT Control panel print job screen display restriction Switches between display and non display of control panel print job screen.
  • Page 557 Chapter 18 COPIER>OPTION>BODY PASCL-TY Sets paper to be used with PASCAL (reader/ printer). Sets type of paper to be used with PASCAL (reader/ printer). Setting values (differs by region) (differs by region) 1: CLC-SK 80 g (for regions other than USA/ EU, mainly Japan) 2: Hammermill 105 g (for USA) 3: Neusiedler 100 g (for UK) [Factory settings and after RAM clear: 1 (differs by region)]...
  • Page 558 Chapter 18 COPIER>OPTION>BODY COMP-PRT Composite print operation control (image processing memory allocation control) When a count of 2 or more prints are to be made in page print/ set print/ stamp/ date print/ book binding/ watermark print (composite print), depending on the memory model (optional configuration) and document size, the memory allocation method is set to 'print priority' for image processing purposes.

  • Page 559: Counter (Counter Mode)

    CONTROL Used to initialize the transmission reading setting. Setting values When connecting with the account-managing device (e.g., coin vendor, non-Canon control card), it switches over the count pulse (on/off) in the account-managing device. 0: Not restricted [Factory default/After RAM clear] 1: Restricted When charging against PDL prints, set '1'.
  • Page 560 Chapter 18 COPIER>OPTION>USER Specification selection related to user mode TAB-ROT Rotates landscape images on PDL tab paper 180 degrees. Setting values 0: Don't rotate [Factory default/After RAM clear] 1: Rotate PR-PSESW Print pause function switch display selection Sets whether to display the print pause switch on the user screen. Setting values 0: No display 1: Display...
  • Page 561 Chapter 18 COPIER>OPTION>USER Specification selection related to user mode SPEAKER Sets text-to-speech (user mode) 'Speaker/ Headphones' button display. Setting values 0: Do not display 'Speaker/ Headphones' button. 1: Display 'Speaker/ Headphones' button. [Factory settings and after RAM clear:: 0] FILE-OF Sets file address transmission prohibition.
  • Page 562 PRJOB-CP Setting for count pulse (on/off) at receipt print/report print. When using account-managing device (e.g., coin vendor, non-Canon control card), it switches over (on/off) the count pulse notice for every page at receipt print/report print. 0: disable generation of count pulse [Factory default/After RAM clear]...
  • Page 563 1: image processing equivalent of iR2220/2800/3300 series (compatibility with existing machines) 2: image processing equivalent of iR105 (compatibility with existing machine) 3: backup 4: landscape image and portrait image can be duplexed printing using Canon controller. This is the compatible mode with non-Canon controller. 5 through 65535: backup When the setting value is '1', the output will be equivalent to that of iR2200 / 2800 / 3300 series.
  • Page 564 Specification selection related to user mode DOM-ADD Sets domain complement for transmission destination when sending email. Sets whether to complement the domain (e.g. @canon.co.jp) programmed in the user mode to the entered account when transmitting email. Setting values 0: Do not complement Tx destination domain.
  • Page 565 Chapter 18 Compatibility Counter description Total 1 Total 2 Total (large) Total (small) Total (full-color 1) Total (full-color 2) Total (black and white 1) Total (black and white 2) Total (monocolor/large) Total (monocolor/small) Total (black and white/large) Total (black and white/small) Total 1 (two-sided) Total 2 (two-sided) Large (two-sided)
  • Page 566 Chapter 18 Compatibility Counter description Copies A (black and white 1) Copies A (black and white 2) Copies A (full-color/large) Copies A (full-color/small) Copies A (monocolor/large) Copies A (monocolor/small) Copies A (black and white/large) Copies A (black and white/small) Copies A (full-color + mono-color/large) Copies A (full-color + mono-color/small) Copies A (full-color + mono-color 2) Copies A (full-color + mono-color 1)
  • Page 567 Chapter 18 Compatibility Counter description Prints A (total 1) Prints A (total 2) Prints A (large) Prints A (small) Prints (full-color 1) Prints (full-color 2) Prints (monocolor 1) Prints (monocolor 2) Prints (black and white 1) Prints (black and white 2) Prints (full-color/large) Prints (full-color/small) Prints (monocolor/large)
  • Page 568 Chapter 18 Compatibility Counter description Scans (large) Scans (small) Black and white scans (total 1) Black and white scans (total 2) Black and white scans (large) Black and white scans (small) Color scans (total 1) Color scans (total 2) Color scans (large) Color scans (small) Box prints (total 1) Box prints (total 2)
  • Page 569 Chapter 18 Compatibility Counter description Report prints (full-color 1) Report prints (full-color 2) Report prints (gray scale 1) Report prints (gray scale 2) Report prints (black and white 1) Report prints (black and white 2) Report prints (full-color/large) Report prints (full-color/small) Report prints (gray scale/large) Report prints (gray scale/small) Report prints (black and white/large)
  • Page 570 Chapter 18 Compatibility Counter description Sent scans/IPX (color) Sent scans/IPX (black and white) Sent scans/databases (color) Sent scans/databases (black and white) Sent scans/local prints (color) Sent scans/local prints (black and white) Sent scans/box (color) Sent scans/box (black and white) 3. CST T-18-61 COPIER>OPTION>CST Sub item...
  • Page 571 Chapter 18 COPIER>OPTION>ACC Sub item Description level. USB-MSK Limiting the number of USB-HOST channels on the models with the USB-HOST installed. Setting values 0 to 2 The relevant channels of the USB-HOST are masked (deactivated). (e.g.) When there are two channels of CH0 and CH1, 0: Not mask any channel.
  • Page 572 Chapter 18 T-18-63 COPIER>OPTION>INT-FACE Sub item Description level. IMG-CONT Used to set connection to PS print server unit. Setting values 0: Normal mode (no PS print server unit) [Factory default] 1: Not used 2: Not used 3: PS print server unit 4: Not used 5: Not used When 1 is selected as the setting value, the following user mode items are restored to their initial values:...
  • Page 573 Chapter 18 COPIER>OPTION>LCNS-TR Sub item Description level. TR-ENPDF Use it to obtain the transfer license key for the SEND encryption PDF transmission function when the transfer function is set invalid. Obtains the transfer license key to use the SEND encryption PDF transmission function in other MFP machine. OF-ENPDF *1 Use it to select whether to use the SEND encryption PDF transmission function when the transfer function is set invalid.
  • Page 574 Chapter 18 COPIER>OPTION>LCNS-TR Sub item Description level. OF-BRDIM *1 Use it to select whether to use BarDIMM when the transfer function is set invalid. Setting value 0: Do not use BarDIMM. 1: Use BarDIMM. [Factory default/After RAM clear: 0] ST-VNC Use it to display the VNC installation status when the transfer function is set invalid.
  • Page 575 Chapter 18 COPIER>OPTION>LCNS-TR Sub item Description level. OF-TSPDF *1 Time stamped PDF transmission function ON/ OFF in transfer invalidation. Switches time stamped PDF transmission function ON/ OFF. Setting values 0: OFF 1: ON [Factory settings and after RAM clear: 0] ST-USPDF Display of installation status of user signature attached PDF transmission function in transfer invalidation.
  • Page 576 Chapter 18 COPIER>OPTION>LCNS-TR Sub item Description level. ST-PS Display of installation status of PS in transfer invalidation. Displays installation status of PS. Setting values 0: No (not installed) 1: Yes (installed) Reference value TR-PS PS transfer licence key acquisition in transfer invalidation Acquires transfer licence key to allow PS to be used with another MFP.
  • Page 577 Chapter 18 COPIER>OPTION>LCNS-TR Sub item Description level. ST-PSLIP PC and UFR transfer licence key acquisition in transfer invalidation Acquires transfer licence key to allow compound option made up of PC and UFR to be used with another MFP. Reference value Transfer licence key: 24 digits TR-PSLIP PS and LIPS transfer licence key acquisition in transfer invalidation...

  • Page 578: Test (Test Print Mode)

    Chapter 18 F-18-11 18.5.4 BOARD 18.5.4.1 BOARD Table 0013-6019 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 T-18-67 BOARD>OPTION Sub item...
  • Page 579 Chapter 18 COPIER>TEST>PG Sub item Description level. COLOR-Y/M/C/K Used to set output of each color for each TYPE. For example, to set single-color M output, set "COLOR-M = 1", and make the other settings 0 (only single colors can be output).

  • Page 580: Counter (Counter Mode)

    Chapter 18 Function Display Adjust Option Test Counter < NETWORK > < 1/1 > < READY > PING IP address input Result display (OK/NG) F-18-12 Operation method 1) Turn the main power switch OFF. 2) Connect the network cable to the copier and turn the main power switch ON. 3) Tell the user's system administrator that copier installation is complete, and have them him/her the network settings.
  • Page 581 Chapter 18 - DRBL-1/DRBL-2 (PD-PU-RL, C3-PU-RL, C4-PU-RL) Large (L) size: Paper longer than 324 mm in the feed direction Small (S) size: Paper 324 mm or shorter in the feed direction - DRBL-2 (DF-PU-RL, DF-SP-PD, DF-F-BLT, DF-SP-RL) Large (L) size: Paper longer than the LTR length (216 mm) in the feed direction Small (S) size: Paper of the LTR length (216 mm) or shorter in the feed direction Reading counters for consumable parts/parts needing periodic replacement The copier has special counters (DRBL-1/DRBL-2) that can be used to provide a guideline for when to replace consumable parts or parts needing periodic replace-...
  • Page 582 Chapter 18 COPIER>COUNTER>PICK-UP Sub item Description level. Cassette 4 paper feed total counter Displays number of sheets fed from cassette 4 (bottom level of cassette pedestal). Returns to "00000000" after reaching "99999999". Manual paper feed total counter Displays number of sheets fed from manual paper feed unit. Returns to "00000000"...
  • Page 583 Chapter 18 COPIER>COUNTER>DRBL-2 Sub item Description level. DF-SP-RL Number of sheets that have passed through ADF separation roller. (count retained by controller PCB) LNT-TAP1 for the dust collecting tape A, indicates the number of sheets that have passed. (count retained by controller PCB) LNT-TAP2 for the dust collecting tape B, indicates the number of sheets that have passed.

  • Page 585: Chapter 19 Upgrading

    Chapter 19 Upgrading...
  • Page 587 Contents Contents 19.1 Outline..................................19-1 19.1.1 Function/ Operation Overview ..............................19-1 19.1.2 Points to Note at Downloading ..............................19-4 19.2 Making Preparations ..............................19-4 19.2.1 Registration of System Software (System CD to SST) ......................19-4 19.2.2 Registration of System Software (SST to USB memory)......................19-6 19.2.3 Connection (At Using SST) ..............................

  • Page 589: Outline

    CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 Following functions can be realized by connecting the PC (registered with SST, system software) or USB memory (registered with system) to the main body. iR C5180/4580/3880 Series USB Memory...
  • Page 590 Chapter 19 Press '2+8' Press '1+7' Boot ROM Boot Program SYSTEM Program COPIER > FUNCTION > SYSTEM > DOWNLOAD F-19-2 Safe mode can be used: - in case the HDD is replaced. - in case the system does not start properly. 19-2...
  • Page 591 Chapter 19 The combinations of the download mode and function are shown below: T-19-1 Download Mode Function Normal Mode Safe Mode (Download mode B) (Download mode A) HDD Format Total BOOTDEV System Software Downloading *1 -System -System -Language -Language -RUI -RUI -Boot -Boot...

  • Page 592: Points To Note At Downloading

    Chapter 19 System Software Installation Downloaded system software is stored in the temporary storage space of the HDD. After downloading, the main power switch must be turned OFF/ON and then the main body must be re-booted. The system software saved in the temporary storage space of the HDD is written in the system area and the flash ROM. The machine starts with the downloaded system software by turning OFF/ON the main power switch.
  • Page 593 Chapter 19 F-19-4 5) Select the system software CD drive and click [Search]. F-19-5 MEMO: 'XXXX' on the screen indicates the system software version (Same in the subsequent figures). 6) The system software list in the system CD is displayed. Remove the check of unnecessary folder or system software and then click [Register]. F-19-6 7) Press [OK] after the system software registration completion message is displayed.

  • Page 594: Registration Of System Software (Sst To Usb Memory)

    Chapter 19 F-19-7 19.2.2 Registration of System Software (SST to USB memory) 0013-9859 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 Register the system software registered in the SST onto USB memory.
  • Page 595 Chapter 19 F-19-9 6) Select 'Series' and 'Version' (System). F-19-10 MEMO: The meanings of the marks displayed on the column 'The registration status of system software' are as follows. Y: Already registered to SST N: Not yet registered to SST 7) Click 'Start' button.

  • Page 596: Connection (At Using Sst)

    Chapter 19 Service Support Tool DLM0 (Ver.3.21E) Target Selection CONTROL Export Firm Selection S e l e c t t h e t a r g e t . C l i c k a b u t t o n t o exe c u t e . C l i c k t h e <...

  • Page 597: Connection (At Using Usb Memory)

    Chapter 19 19.2.4 Connection (At Using USB Memory) 0013-9861 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 [Required items] USB memory with the system software for this machine installed.

  • Page 598: Formatting Selected Partitions

    Chapter 19 iRCXXXX FSTDEV HDFormat TMP_GEN TMP_PSS TMP_FAX APL_SEND APL_MEAP APL_GEN APL_KEEP APL_LOG IMG_MNG PDLDEV FSTCDEV THUMDEV BOOTDEV F-19-16 [1] HDD for the service parts (Partition not yet set) [2] Format for all partitions (Available only on the safe mode) [3] HDD after formatting [4] Partition setting information file 19.3.2 Formatting Selected Partitions...

  • Page 599: Formatting The Partitions

    Chapter 19 MEMO: Formatting per partition is possible on the service mode (COPIER>FUNCTION>SYSTEM>HD-CLEAR). For BOOTDEV, formatting is impossible on the service mode. 19.3.3 Formatting the Partitions 0013-9865 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 1) Start up SST.

  • Page 600: Downloading System Software

    Chapter 19 ServiceSupportTool DLM10 (Ver.3.21E) 172.16.1.100 iRC4580 SAFE C l e a r Control HDDFormat C l i c k t h e b u t t o n o f t h e t a s k t o b e E xe c u t e fo r m a t t i n g ? exe c u t e d .
  • Page 601 Chapter 19 3) After checking the network setting, click 'Start bulk downloading' button. Service Support Tool DLM0 (Ver.3.21E) Interface Network IP Address 172.16.1.100 REGISTER REMOVE Batch List CONTROL Model List C l i c k a b u t t o n t o exe c u t e . i R 7 1 0 5 v 1 .
  • Page 602 Chapter 19 Service Support Tool DLM0 (Ver.3.21E) Batch List BATCH CONTROL Batch Result Batch download list B a t c h d o w n l o a d r e s u l t s i R C 4 5 8 0 v 1 . 1 2 r e v . 0 C o p y / P D L - B o o t H D F o r m a t Results 1.Wait...

  • Page 603: Downloading The System Software (Single)

    Chapter 19 Service Support Tool DLM0 (Ver.3.21E) Batch List BATCH CONTROL Batch Result Batch download list B a t c h d o w n l o a d r e s u l t s i R C 4 5 8 0 v 1 . 1 2 r e v . 0 C o p y / P D L - B o o t H D F o r m a t Results 1.Wait ait...
  • Page 604 Chapter 19 F-19-32 5) Restart the machine. The procedure differs due to download mode. In the case of the normal mode 5-1) Click 'Shutdown' button. F-19-33 5-2) Click 'Start shutdown' button. The shutdown is performed. F-19-34 5-3) Click 'OK', turn OFF/ON of the main power switch of the machine. F-19-35 In the case of the safe mode 5-1) Turn OFF/ON the main power switch of the machine.

  • Page 605: Version Upgrade Using Usb

    Chapter 19 It is possible to clear the downloaded system software without writing into HDD or flash ROM. Before restarting the machine body when the download is complet- ed, implement the following procedure. 1) Click 'Clear' button [1]. F-19-36 2) Click 'Execute clear' button. The system software stored on the temporary storage space of HDD is cleared. F-19-37 3) Click 'OK' button.

  • Page 606: Points To Note At The Time Of Operation/Use

    Chapter 19 F-19-40 Download of System Software [1]: Upgrade (AUTO) Download/writing of the system software (auto) [2]: Upgrade (w Confirmation) Download of the system software (auto, or selectable) [3]: Upgrade (Overwrite all) Download of the system software (overwriting) HDD Format (Available Only When the Safe Mode Is Active) [4]: Format HDD (displayed when BOOTDEV exists) Format of BOOTDEV partition [4]: Format HDD (ALL) (displayed when BOOTDEV does not exist)
  • Page 607 Chapter 19 F-19-41 19-19...

  • Page 608: Download/Writing Of System Software (Auto)

    Chapter 19 19.5.3 Download/Writing of System Software (Auto) 0013-9875 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 [1]: Upgrade (AUTO) Compare the system software version in HDD with its in USB memory, and download only new version in the USB memory to the temporary storage area in HDD.

  • Page 609: Download Of System Software (Overwriting)

    Chapter 19 2) Connect the USB memory to the USB port. 3) Get the machine into the download mode (the normal mode, or the safe mode). 4) By following the display on the control panel, press key. [2] -> [0]: Execution of download / Keys other than [0]: Return to the menu screen F-19-45 MEMO: If the system software version in the USB memory is older or the same when starting the download, the message to confirm overwriting is displayed.

  • Page 610: Format Hdd

    Chapter 19 2) Connect the USB memory to the USB port. 3) Get the machine into the download mode (the normal mode, or the safe mode). 4) By following the display on the control panel, press key. [3] -> [0]: Execution of download / Keys other than [0]: Return to the menu screen F-19-49 5) The download status is displayed on the control panel during download.

  • Page 611: Other Functions

    Chapter 19 F-19-52 5) By following the display on the control panel, press key. [1] -> [0]: Execution of BOOTDEV format / Keys other than [0]: Return to the menu screen [C]: Return to the menu screen F-19-53 6) Once the format is completed, the message prompting to press key is displayed. By pressing any key, it returns to the menu screen. F-19-54 7) Download the system software.
  • Page 612 Chapter 19 F-19-55 5) Turn OFF the main power switch, and remove the USB memory. Then, turn ON the main power switch. [7]: Clear downloaded files Clear the system software stored in the temporary storage area in HDD. This function can be used after the system software download (Menu [2] and [3]), and when clearing the file without writing in HDD.

  • Page 613: Chapter 20 Service Tools

    Chapter 20 Service Tools...
  • Page 615 Contents Contents 20.1 Service Tools................................20-1 20.1.1 Special Tools.................................... 20-1 20.1.2 Solvents and Oils ..................................20-2...

  • Page 617: Special Tools

    Chapter 20 20.1 Service Tools 20.1.1 Special Tools 0014-3301 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 In addition to the standard tools set, the following special tools are required when servicing the machine: T-20-1 Tool name...

  • Page 618: Solvents And Oils

    Chapter 20 Tool name Tool No Ctgr Appearance Remarks CA1 Test Sheet FY9-9030 20.1.2 Solvents and Oils 0014-3302 CLC5151 / / / CLC4040 / / / iR C4580i / / / iR C4080i / / / / Color Image Reader-F1 / Color Image Reader-E1 / Duplex Color Image Reader-G1 T-20-2 Name Uses...
  • Page 619 Jul 10 2006...

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