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Canon iR5000 Service Manual

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Table of Contents

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See also: Function Manual , Quick Manual
iR5000/iR6000
REVISION 0
FY8-13GS-000
JULY 2000
COPYRIGHT© 2000 CANON INC.
CANON iR5000/iR6000 REV.0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
Download Free Service Manual at http://printer1.blogspot.com

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Summary of Contents for Canon iR5000

  • Page 1 REVISION 0 FY8-13GS-000 JULY 2000 COPYRIGHT© 2000 CANON INC. CANON iR5000/iR6000 REV.0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) Download Free Service Manual at http://printer1.blogspot.com...
  • Page 2 Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.
  • Page 3 Provides a description of the nature of an error indication. Refers to the Copier Basics Series for a better understanding of the contents. COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 4: Outline Of The Manual

    INTRODUCTION 2. Outline of the Manual This Service Manual contains basic information needed to service the iR5000/iR6000 and its accessories (i.e., side paper deck, shift tray) in the field, conducted for the purpose of maintaining its product quality and a specific level of performance. A separate Service Manual is made available for each of its accessories (except for the side paper deck and shift tray);...
  • Page 5 Manual and Service Information bulletins and acquire a level of knowledge and skill required to promptly respond to the needs of the field. COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 6 All service persons are expected to have a good understanding of the contents of this Ser- vice Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine. COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 7: System Configuration

    INTRODUCTION System Configuration The iR5000/iR6000 may be configured with the following accessories for a fully inte- grated system: [1] Finisher-F1/Saddle Finisher-F2 [2] Copy Tray-C1 [3] Shift Tray-B1 [4] DADF-D1 (standard) [5] Paper Deck-G1 [6] Puncher Unit-B1/C1/D1 Figure 1 COPYRIGHT © 2000 CANON INC.

  • Page 8: Arrangement Of The Switches

    [1] Execution/Memory lamp [2] Main power switch [3] Cassette heater switch [4] Environment switch Figure 2 Arrangement of the Switches COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 9 SYSTEM UNIT COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 10 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 11: Table Of Contents

    1.4.1 Wiring Diagram of the diffusion; T-BIC) ....2-9S Major PCBs ....... 2-7S 2.2.7 Binary Processing (dither screen) ....2-10S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 12 7. Installing the NE Controller-A1 ..3-26S 2.9 Mounting the Deck Locking 7.1 Installation ......3-26S Plate (left deck) ....... 3-14S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 13: Chapter 1 General Description

    CHAPTER 1 GENERAL DESCRIPTION COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 14 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 15: Features

    CHAPTER 1 GENERAL DESCRIPTION 1. Features 1.0.1 High Speed, High Image Quality Copying speed: 50 copies/min (iR5000; 1-on-N; from cassette/deck) 60 copies/min (iR6000; 1-on-N; from cassette/deck) Reading resolution: 600 × 600 dpi Printing resolution: 1200* × 600 dpi (copier mode; smoothing ON; varies by model) 2400* ×...

  • Page 16: Specifications

    100 V: 700 W (main) + 470 W (sub) 120/230 V: 600 W (main) + 600 W (sub) T01-201-02 1-2 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 17: Functions

    Enlarge V 1: 4.000 Zoom 1: 0.250 to 4.00 (in 1% increments) Wait time iR5000: 5 min or less (at 20°C/168°F) iR6000: 6 min or less (at 20°C/168°F) First copy time 5.5 sec (stream reading, right deck, Direct, A4/LTR, non-AE, straight delivery) 3.8 sec (book mode, right deck pickup, Direct, A4/LTR,...
  • Page 18 B4, A4, A4R, LTR, LTRR Thick paper (90 to 200 g/m A3, B4, A4, B5, A4R, B5R, LTR, LTRR T-01-201-04 1-4 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 19 B4, A4, A4R Thick paper (90 to 200 g/m A3, B4, A4, B5, A4R, B5R, LTR, LTRR T01-201-05 1-5 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 20 B4, A4, A4R • Thick paper (90 to 200 g/m A3, B4, A4, B5, A4R, B5R, LTR, LTRR T01-201-06 1-6 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 21 *2: The values within <> indicate the use of an ADF. T01-201-07 The specifications are subject to change for product improvement. 1-7 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 22: Others

    282 Wh iR6000: 282 Wh Noise (approx.; reference) (approx.; reference) Continuous iR5000: 995 Wh (approx.; reference only) copying iR6000: 1008 Wh (approx.; reference only) By sound power level (impulse mode) During copying iR5000: 71 dB or less iR6000: 78 dB or less...
  • Page 23 B5→A4 Delivery by the machine, auto paper select, auto density select, non-sort, deck/cassette T01-201-09 Copying Speeds (copier only) 1-9 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 24 Delivery by the machine, auto paper select, auto density select, non-sort, deck/cassette T01-201-10 Copying Speeds (copier only) The specifications are subject to change for product improvement. 1-10 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 25: Paper Deck-G1

    Same as host machine Temperature Humidity Atmospheric pressure T01-202-01 The specifications are subject to change for product improvement. 1-11 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 26: Shift Tray-B1

    Same as host machine Temperature Humidity Atmospheric pressure T01-203-01 The specifications are subject to change for product improvement. 1-12 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 27: Names Of Parts

    [16] Control panel power switch [8] Right front paper deck F01-301-01 External View 1 1-13 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 28 [8] Environment switch [4] Feeding assembly releasing lever [9] Leakage breaker [5] Service book case F01-301-02 External View 2 1-14 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 29: Cross Section

    [26] [40] [27] [39] [28] [29] [38] [30] [31] [32] [33] [37] [34] [35] [36] F01-302-01 Cross Section 1-15 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 30 [22] Manual feed separation roller [46] No. 3 mirror [23] Registration roller [47] No. 2 mirror [24] Transfer charging assembly 1-16 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 31: Using The Machine

    Error [1] Control panel power switch [3] Main power switch [2] Main power lamp F01-401-01 Arrangement of Switches 1-17 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 32: Control Panel

    [9] Control panel power switch [19] Guide key (sub power supply) [20] Touch panel [10] Stop key [21] Clip holder F01-402-01 1-18 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 33 Use it when making copies of an original of a non-default length (manual feed mode; needs selection in service mode: COPIER>OPTION>USER>MF-LG-ST). T01-403-01 List of Functions 1-19 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 34: User Mode

    Initializing Common Settings Use it to return common settings to factory settings. (yes/no) * Factory setting. 1-20 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 35 (Sunday through Saturday; 00:00 to 23:59, 1-min intervals) * Factory setting. 1-21 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 36 (registering/initializing) Report Settings Additional Functions Use it to print additional function mode Settings settings. * Factory setting. 1-22 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 37 Setting Report UI (acces- Use it to make settings for remote sory accommodation) UI. (use*/do not use) * Factory setting. 1-23 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 38: Functional Construction

    Lower feeding assembly Left deck Right deck Paper deck Cassette 3 (accessory) Cassette 4 Pickup/Feed Systems F01-501-01 1-24 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 39: Outline Of Electrical Circuitry

    [2] DC controller PCB. Controls the printer unit, controls finisher communications. [3] Reader controller PCB. Controls the reader controller, controls ADF communications. F01-502-01 1-25 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 40 Note: The symbol in the diagram indicates major wiring connections, and does not indicate the flow of signals. F01-503-01 1-26 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 41: Cleaning

    Likewise, clean the sheet around the rollers in the same way. F01-601-01 1-27 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 42 4) Wipe the rollers (4 pc. in total) with a moist cloth while turning them; then, wipe them with a dry, soft cloth. F01-601-04 1-28 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 43 Likewise, clean the sheet around the platen in the same way. At the end, close the ADF. F01-601-06 1-29 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 44: Inspection

    F01-602-03 4) Enter the date in the Breaker Check Sheet found at the back of the User’s Manual. 1-30 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 45 CHAPTER 2 MAIN CONTROLLER COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 46 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 47 Control panel Controller block Accessory Main controller PCB boards Image Processing System Hard disk drive Printer unit F02-101-01 2-1 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 48 Name Description • Stores the system software.Box • Stores image data as part of the box function. T02-102-02 2-2 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 49 IC6501 (DIMM-ROM) panel (CPU) (CPU) (RAM) Main controller PCB Hard disk drive (HDD) Printer unit F02-102-01 major PCBs 2-3 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 50 SDRAM, and the progress of the start-up sequence is indicated by means of a bar on the screen. Start-Up Screen Wait… Progressive bar F02-103-01 2-4 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 51 Access to the program at execution. F02-103-02 Related Error Code E601-0000, -0001 Error in Image Transfer Information E602-0001, -0002 Write/Read Error 2-5 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 52 Boot ROM Main controller PCB Access to the program at execution. : Flow of the system program. F02-103-03 2-6 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 53 F02-104-01 Wiring Diagram of the Major PCBs 2-7 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 54: Digital Image Processing

    Image server Print PG Binary-binary density conversion Smoothing 4 or 2 Thickening 4 or 2 Printer unit F02-201-01 2-8 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 55: Input Image Processing

    The 8-bit image density signal of text, text/photo, or print photo mode is converted into a 1-bit image density signal (binary). 2-9 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 56: Binary Processing (Dither Screen)

    1-bit image density signal (binary), enabling 144 gradations for binary images (12x12 pixels). 2-10 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 57: Controlling The Image Memory

    This processing is used as an auxiliary function serving as part of density adjustment while copies are being made. 2-11 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 58: Soft Counter

    *2: The machine is not provided with a fax function, not counting printing of messages re- ceived by fax. T02-300-02 2-12 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 59: Download Free Service Manual At Http://Printer1.Blogspot.com

    *2: The counter reading may be changed or its display may be enabled/disabled in service mode (not applicable to counter 1). T02-300-03 2-13 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 60: Controlling The Power Supply

    The level of power consumption is reduced by lowering the control temperature of the fixing assembly in standby state. 2-14 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 61: Low Power Mode

    PDL data is received from the network/parallel port. (Electrically, the control panel is off as in standby mode.) 2-15 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 62: Off Mode

    To return from power off mode, the main power switch must be turned on, thereby auto- matically returning the machine to standby mode. 2-16 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 63: Chapter 3 Installation

    CHAPTER 3 INSTALLATION COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 64 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 65: Selecting The Site

    6. Be sure that the room will be well ventilated and the machine will not be installed near an air vent. 3-1 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 66 This phenomenon is particularly conspicuous in a low humidity environment. Ventilation Wrong 1 Wrong 2 F03-100-02 F03-100-03 3-2 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 67: Unpacking And Installation

    3-3 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 68: Installation

    13. Installing the Machine putting away the attachments, fixing the adjusters 3-4 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 69: Unpacking

    (weight of the machine: about 210 kg) 3-5 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 70: Mounting The Scanner

    3. The middle spacer is longer than Screw the spacers on both ends; pay at- Screw Spacer (long) Spacer (short) tention when using them. 3-6 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 71: Mounting The Fixing Assembly

    Remove the retaining tape of the tag, and Fixing/ open the fixing/delivery assembly. delivery assembly Tags 3-7 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 72 Step Work Checks/remarks Remove the two fixing nip releasing screws. Screw (rear) Screw (front) Close the fixing/feeding assembly. 3-8 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 73: Checking The Charging Assemblies

    (This is to keep the hopper open, which otherwise may close when the hopper is opened.) 3-9 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 74 Check the pre-transfer charging assembly; if dirt or paper lint are found, clean it with alcohol. Screw Cleaner screw retainer Connector 3-10 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 75 Be sure to connect the connector of the hopper. 3-11 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 76: Mounting The Developing Assembly

    Screw Mount the door tape of the manual feed tray cover with a screw. 3-12 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 77: Mounting The Pickup Assembly

    Spacer After removing all spacers, close the right upper cover and the right lower cover. 3-13 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 78: Mounting The Deck Locking Plate (Left Deck)

    Fit the deck locking plate with a screw. Deck locking plate Close the left deck. Screw 3-14 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 79: Supplying Toner

    Pull the toner bottle in left upper direction to de- tach; then close the hopper cover. 3-15 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 80: Setting The Cassette

    Slide the cassettes into the machine. 3-16 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 81: Changing The Paper Size For The Front Deck (Right/Left)

    Turn on the power and regis- Left deck: COPIER>OPTION>CST>P-SZ-C2 ter the front deck paper size using service mode. A4=6, B5=15, LTR=18 3-17 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 82: Checking Images/Operations And User Mode

    6. Press the Reset key twice to end service mode. Do not turn off the power while the machine is in operation. 3-18 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 83 Set the standard mode in user mode and service mode (press the Rest key twice to end service mode). 3-19 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 84: Checking The Environment Switch

    OFF: heater remains on only when Environment switch the main power switch is on. 3-20 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 85: Installing The Machine

    Move the machine to the site of installation and correct it so that it is level using the two adjusters. Fill out the Service Sheet. 3-21 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 86: Relocating The Machine

    Take care not to lose them. 3. If a side paper deck/finisher (accessory) is installed, remove it before moving the machine. 3-22 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 87: Mounting The Delivery Roll

    Remove the two screws, and detach the reader Screws left cover; then mount the magnet catcher. Magnet catcher Mount the delivery tray. 3-23 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 88: Mounting The Original Holder

    If it is difficult to mount the original holder, try loosening the two mount- ing screws. 3-24 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 89: Installing The Control Card Iv

    It will be used when removing the Control Card IV for repairs or the like. Mount the upper cover. 3-25 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 90: Installing The Ne Controller-A1

    CHAPTER 3 INSTALLATION 7. Installing the NE Controller-A1 Installation herein is to the iR5000/6000. For how to make various settings and points to note and check (operations), see the Installation Procedure that comes with the machine. 7.1 Installation Step Work Checks/remarks Remove the upper cover of the controller.
  • Page 91 Make various settings and check the operations as instructed in the NE Controller-A1 Installation Procedure. 3-27 S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 92 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 93 READER UNIT COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 94 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 95 3. Controlling the Scanning Motor ......2-18R Lamp (LA2) ........2-9R 6.2 Scanner System Drive 3.1 Outline ........2-9R Cable ........2-19R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 96 (ADF in use) ..... 3-6R 6.2 When Replacing the Reader 3.3 Auto Density Adjustment Controller PCB ...... 3-14R (AE) ........3-7R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 97: Chapter 1 Basic Operation

    CHAPTER 1 BASIC OPERATION COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 98 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 99: Functional Construction

    Original Optical path illumination Reader controller PCB [Original CCD/AP [Control Block] Exposure Block] Controller unit Printer unit F01-100-01 1-1 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 100: Outline Of Electrical Circuitry

    IC5009 (RAM) Printer unit IC5027 CCD/AP (EEPROM) IC5021 (IPC comm- unication 2) Reader controller PCB F01-202-01 Major PCBs 1-2 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 101: Basic Sequence Of Operations At Power-On

    From when shading correction ends to when the Start key is turned on or when the power switch is turned off. T01-302-01 1-3 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 102 NOT the flow of signals. F01-401-01 Wiring of Major PCBs 1-4 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 103 Fuse PCB J5602 24V: OFF --> heater: ON Lens heater AC driver AC100V J5101 100-V model only F01-402-01 1-5 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 104 ADF_ITOP* To ADF J5005 +24V Printer unit +24V DC power supply PCB J8500 J5105 To ADF connector F01-402-02 1-6 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 105: Chapter 2 Original Exposure System

    CHAPTER 2 ORIGINAL EXPOSURE SYSTEM COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 106 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 107: Outline Of Operations

    CCD in main scanning direction. [2] With the ADF in use, by the ADF. 2-1 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 108 Copyboard cover sensor PS40 Photointerrupter (detects the state (open/closed) of copyboard cover) Mirror No. 1/No. 2/No. 3 mirror 2-2 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 109: Sequence Of Operations (Original Exposure)

    (at the speed used for 50% reduction). 6. The scanner moves to home position and remains in wait. : No. 1 mirror position. F02-102-02 2-3 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 110: Copyboard Cover Open

    (at the speed used for 50% reduction). 6. The scanner moves to the point of original size detection. : No. 1 mirror base F02-102-04 2-4 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 111: Enlargement/Reduction (Zoom)

    [3] To reduce to between 25% and 49%, the image data read at 50% and 98% is subjected to skipping (1/2) in the main controller unit. 2-5 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 112: Scanner Drive System

    [3] Copyboard Cover Sensor (PS40) Detection Signal Used to detect the state (open or close) of the copyboard cover. 2-6 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 113: Controlling The Scanner Motor

    [4] Deceleration. Used to enable the scanner to speed down and stop promptly, starting at the end of the image. F02-202-02 2-7 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 114: Reversing The Scanner After Scanning In Main Reading Direction

    Copyboard glass Vertical size plate Copyboard glass Standard white plate Standard white plate Decrease Increase Decrease Increase F02-204-01 F02-204-02 2-8 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 115: Controlling The Scanning Lamp (La2)

    (+24 V) supplied by the reader controller PCB to turn on the xenon tube. 2-9 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 116: Detecting An Error

    It is used to indicate a fault in the inverter PCB. E225 It is used to indicate a fault in the scanning lamp (xenon tube). 2-10 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 117: Detecting The Size Of Originals

    The combination of these output measurements is used to identify the size of the origi- nal. For specific movements, see the pages that follow. 2-11 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 118: Outline Of Detection Operation

    The machine will identify the size of an original based on the combination of the results (T02-404-01) 2-12 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 119 (external light) and the absence of an original is identified, excluding B5, B4, A4, and A3. 2-13 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 120 Point of CCD detection Original size sensor size sensor 11"* 17" LTRR None : Changes : Does not changes None T02-404-02 2-14 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 121: Scanning Lamp

    7) Disconnect the connector [6] from the inverter PCB [5], and remove the screw [7]; then, detach the cable fixing plate [8]. F02-501-02 2-15 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 122: Points To Note When Replacing The Scanning Lamp

    1. CCD Auto Adjustment COPIER>FUNCTION>CCD> CCD-ADJ 2. CCD Adjustment Data all items under COPIER>ADJUST>CCD 2-16 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 123: Scanner Drive Block

    6) Remove the two screws [8], and detach [10] the scanner motor [10] from the motor base [9]. F02-601-03 2-17 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 124: Mounting The Scanner Motor

    2) Fit the motor base to its position, fit the two springs to provide tension to the belt; then, secure it in place with three screws. F02-601-04 2-18 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 125: Scanner System Drive Cable

    7) Remove the 15 screws [7], and remove the two screws [8]; then, detach the reader upper frame [9]. F02-602-03 2-19 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 126 10) Remove the cable fixing plate [13] and each pulley cable. [11] [10] [11] [13] [12] F02-602-04 2-20 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 127: Routing The Scanner Drive Cable

    4) Temporarily fix the cable metal fixing to the No. 1 mirror base. (Do not fully secure it.) 5) Mount the reader paper frame. F02-602-05 2-21 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 128: Positioning The No. 1/2 Mirror Base

    Configuration used for the machine (for rear) (for rear) Initial FY9-3009-040 configuration Configuration used for the machine (for front) (for front) F02-602-07 2-22 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 129 No. 1 mirror base. 6) Detach the mirror positioning tool. 7) Reverse steps 1) through 6) for mount- ing. 2-23 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 130: Others

    [4]. F02-701-01 When removing the original sensor, take care not to damage it against the cable [5]. 2-24 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 131 [7]; then, disconnect the connector [8], and detach the HP sensor [8] from the base. F02-702-02 2-25 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 132 3) Disconnect the connector [3], and re- move the screw [4]; then, detach the copyboard sensor cover [7] and the copyboard sensor [6]. F02-703-02 2-26 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 133 3) Remove the screw [3], and disconnect the three connectors [4]; then, detach the fuse PCB [5]. F02-801-01 2-27 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 134 5) Remove the two screws [7], and discon- nect the connector [7]; then, detach the inverter PCB [8]. F02-802-03 2-28 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 135 [2] of the frame of the inverter PCB into the mounting hole in the reader frame. F02-802-04 2-29 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 136 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 137: Chapter 3 Image Processing System

    CHAPTER 3 IMAGE PROCESSING SYSTEM COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 138 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 139: Outline

    [1] CCD/AP PCB. Drives the CCD, performs analog image processing, performs A/D conversion. [2] Reader controller PCB. Performs shading correction, performs auto density adjustment (AE). 3-1 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 140: Analog Image Processing

    Shift register Gate Light receiving segment (photodiode) Gate Even-number pixel data Shift register Output buffer F03-202-01 CCD Block Diagram 3-2 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 141: Gain Correction And Offset Correction Of The Ccd Output

    (A change by ‘12’ results in a shift of 1 mm.) Decrease Read start position Increase Original Vertical size plate F03-205-01 3-3 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 142: Digital Image Processing

    To make up for the fluctuations in the intensity of light occurring at short intervals, edge area gain correction is also executed. 3-4 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 143: Shading Adjustment

    Characteristics after correction Characteristics Target value before correction Results of measurement White Original density Standard white plate F03-302-01 3-5 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 144: Edge Gain Correction (Adf In Use)

    Edge gain correction plate 0 pixel Copyboard glass Main scanning direction Reading glass 7450 pixels Standard white plate (for shading) F03-302-02 3-6 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 145: Auto Density Adjustment (Ae)

    Surface of original (white) Output level (white) (black) (black) dynamic range of white-background original. dynamic range of colored-background original. F03-303-01 3-7 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 146: Related Service Mode

    Range: 0 to 9 (default: 4) Copy density White Lower setting Higher setting decreases text density increases text density White Original density F03-304-01 3-8 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 147: External Covers

    [9] together with the card controller base [9] and the copyboard base [10]. [10] F03-401-03 3-9 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 148 [12]; then, remove [12] the two screws [13], and detach tje reader front cover [14]. [13] F03-401-04 3-10 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 149: Removing The Reader Rear Cover

    4.2 Removing the Reader Rear Cover 1) Remove the five screws [1], and detach the rear cover [2]. F03-402-01 3-11 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 150: Ccd/Ap Pcb

    [10], and free the two fixing claws [11]. Thereafter, detach the CCD unit [12]. [12] [11] F03-501-03 3-12 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 151: When Replacing The Ccd/Ap Pcb

    1. CCD Auto Adjustment COPIER>FUNCTION>CCD >CCD-ADJ 2. CCD Adjustment data all items under COPIER>ADJUST>CCD 3-13 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 152: Reader Controller Pcb

    2). F03-601-01 6.2 When Replacing the Reader Controller PCB See the Troubleshooting Manual: Chap.3>7. Electrical Parts. 3-14 R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 153 PRINTER UNIT COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 154 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 155 2.1 Outline ........3-4P 5. Disassembly and Assembly ..3-10P 2.2 Flow of Sync Signals ....3-5P 5.1 Scanner Unit ......3-11P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 156 3.4.3 Cleaning Mechanism for Exposure Lamp Unit ..4-50P the Pre-Transfer Charging 7.2 Photosensitive Drum ....4-51P Assembly ......4-25P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 157 7.8 Charging Wire ......4-66P Claw Drive Assembly .... 4-84P 7.8.1 Outline ......4-66P 7.12.1 Removing from the Drum Unit ........4-84P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 158 Roller ....... 5-50P Reversing Assembly After 9.1.5 Removing the Separation Printing on the First Side . 5-26P Roller ....... 5-50P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 159 (M21) of the Cassette 3 Paper Sensor ....5-74P (cassette 4) ....... 5-61P 9.6.10 Removing the Reversal Sensor 1 ......5-75P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 160 4.5 Fixing Separation Assembly ... 6-35P Feeding Unit ....6-21P 4.5.1 Removing the Upper 4.1.2 Removing the Fixing Separation Claw ....6-35P Assembly ......6-22P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 161 Parts (rear of the machine) ..7-16P 5.5.4 DC Power Supply Fan ..7-29P 5.3 Control Panel ......7-18P 5.6 Drive System ......7-30P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 162 Size ........8-7P 1.2 Pickup ........8-4P 1.3.3 Detecting the Level of 1.2.1 Outline ....... 8-4P Paper in the Deck ....8-8P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 163 Size Configuration ... 8-29P Driver PCB ...... 8-43P 3.2.4 Adjusting the Deck 3.5.2 Removing the Open Registration ...... 8-30P Switch PCB ..... 8-43P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 164 4.2 Stacking ........9-5P 6.2 Removing the Tray Drive 4.3 Detecting paper ......9-6P Unit ........9-12P 4.4 Delivery ........9-6P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 165: Chapter 1 General Description

    CHAPTER 1 GENERAL DESCRIPTION COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 166 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 167: Safety

    The following label represents certification under the CDRH regulations, and all laser products sold in the United States are required to bear it. 1-1 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 168 CHAPTER 1 GENERAL DESCRIPTION F01-102-01 CDRH Label The descriptions on the label may differ among different models of a prod- uct. 1-2 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 169: Handling The Laser Unit

    The label is attached to covers used to block laser light inside the machine. F01-103-01 Laser Caution Label (100/120-V model) 1-3 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 170 CHAPTER 1 GENERAL DESCRIPTION F01-103-02 Laser Caution Label (100/120-V model) F01-103-03 Laser Caution Label (230-V model) 1-4 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 171 CHAPTER 1 GENERAL DESCRIPTION F01-103-04 Laser Caution Label (230-V model) 1-5 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 172: Safety Of Toner

    Toner tends to react to vinyl and dissolve. Do not allow it to come into contact with vinyl material. Do not pour toner into fire. Such an act can lead to explosion. 1-6 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 173: Image Formation

    Separation charging assembly claw Transfer assembly Cleaning assembly Separation charging assembly Pickup (deck/cassette) F01-201-01 Construction of the Machine 1-7 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 174 5. Transfer Manual feed tray Registration Delivery 7. Fixing 6. Separation flow of paper. Deck/cassette rotation of drum. F01-201-02 1-8 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 175: Chapter 2 Sequence Of Operations

    CHAPTER 2 SEQUENCE OF OPERATIONS COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 176 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 177: Basic Operations

    Lower feeding assembly Paper deck Left deck Right deck (accessory) Cassette 3 Cassette 4 Pickup/Feeding Block F02-101-01 2-1 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 178: Outline Of Electrical Circuitry

    • Backs up RAM data • Mask ROM for control program (for future use) T02-102-01 List of Control Items 2-2 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 179 DC load · clutch · solenoid · motor · sensor · etc. F02-102-01 Construction of Major PCBs 2-3 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 180: Sequence Of Basic Operations

    (Cleaning is also executed each time 2000 copies have been made.) F02-103-01 Basic Sequence of Operations 2-4 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 181 From when LSTR ends to when the Start key is pressed or the (standby) power switch is turned off. T02-103-01 2-5 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 182: Controlling The Main Motor (M2)

    J108 J632 generation circuit DC controller Control circuit MMON Reference signal MMFG generation circuit F02-104-01 Control Block Diagram 2-6 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 183 NOT indicate the flow of signals. F02-105-01 Wiring Diagram of Major PCBs 2-7 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 184 When the left deck is LDEOP open/closed closed, '1'. -A13 sensor F02-105-02 Inputs to the DC Controller PCB 2-8 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 185 Cassette 4 C4LTP When paper is detected, lifter sensor PS18 '1'. F02-105-03 Inputs to the DC Controller PCB 2-9 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 186 -B14 VP4PD When paper is detected, paper sensor PS27 -B13 '1'. F02-105-04 Inputs to the DC Controller PCB 2-10 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 187 When paper is detected, -A11 PS36 '1'. sensor Fixing/feeding relay PCB F02-105-05 Inputs to the DC Controller PCB 2-11 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 188 LDPD2 When paper is detected, level sensor PS50 -B10 '1'. (lower) F02-105-06 Inputs to the DC Controller PCB 2-12 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 189 From DC power supply PCB open/closed prevention +24V To HVT PCB detection F02-105-07 Inputs to the DC Controller PCB 2-13 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 190 J120 J401 When the laser beam BD PCB is detected, '0'. F02-105-08 Inputs to the DC Controller PCB 2-14 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 191 -A14 -A14 solenoid RVFSD1* When '0', ON. Fixing/feeding relay PCB F02-105-09 Outputs from the DC Controller PCB 2-15 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 192 While in constant rotation, returns the CLK signal to the PCB. F02-105-10 Outputs from the DC Controller PCB 2-16 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 193 TSRCLM2 When '1', CCW rotation. (reverse) Fixing/feeding relay PCB F02-105-11 Outputs from the DC Controller PCB 2-17 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 194 -B14 -B14 M14_A* (pulse signals) -B15 -B15 M14_A Duplexing driver PCB F02-105-12 Outputs from the DC Controller PCB 2-18 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 195 When '1', ON. Cassette 3 lifter -B11 motor Motor driver PCB F02-105-13 Outputs from the DC Controller PCB 2-19 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 196 M29_B and '0'. motor M29_A* (pulse signal) M29_A Duplexing driver PCB F02-105-14 Outputs from the DC Controller PCB 2-20 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 197 Shift tray See descriptions on the (accessory) shift tray in Chapter 9. F02-105-15 Outputs from the DC Controller PCB 2-21 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 198 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 199: Chapter 3 Laser Exposure System

    CHAPTER 3 LASER EXPOSURE SYSTEM COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 200: Outline Of Operations

    Laser scanner motor control 1. Executes constant speed rotation control 2. Switches between full-speed rotation and in-wait rota- tion T03-101-01 3-1 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 201 Laser driver PCB Controls laser activation. DC controller PCB Controls laser scanner motor rotation. T03-101-02 List of Components 3-2 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 202: Basic Sequence Of Operations (Laser Exposure System)

    *:If silence mode has been selected in user mode, a switch-over to half-speed rotation is made after a specific period of time during in-wait rotation. F03-102-01 Basic Sequence of Operations 3-3 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 203: Generating Sync Signals

    12-facet polygon Laser unit mirror BD mirror Photosensitive drum BD PCB F03-201-01 Construction of the Control System 3-4 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 204: Flow Of Sync Signals

    It is indicated if the BD signal is not detected within a specific period of time after the laser has been turned on. 3-5 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 205: Laser Driver Circuit

    [7] Laser intensity reference signal. Used as the laser activation reference value, and is de- termined by potential control (EEPROM). 3-6 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 206 2. The laser starts writing when pickup is from the manual feed tray in re- REF. sponse to the detection of paper by the registration paper sensor (PS29). 3-7 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 207 ADJUST>LASER>PVE-OFST Use it to adjust the point of laser exposure. FUNCTION>LASER>POWER Use it to turn on laser light. 3-8 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 208: Controlling The Laser Scanner Motor

    [2] If the laser scanner motor ready signal (LMRDY*) does not go ‘0’ within a specific period of time. 3-9 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 209: Disassembly And Assembly

    Toner must not be thrown away into fire to avoid explosion. 3-10 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JUNE 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 210: Scanner Unit

    3) Slide out the hopper unit [4]. F03-501-02 4) Remove the two screws [5], and detach the toner dish [6]. F03-501-03 3-11 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JUNE 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 211 150°C or higher; otherwise, potential con- trol will not be executed: COPIER>FUNCTION>DPC>DPC. 3-12 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JUNE 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 212: Chapter 4 Image Formation System

    CHAPTER 4 IMAGE FORMATION SYSTEM COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 213 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 214: Outline Of Processes

    DC constant current control: fuzzy control by environment sensor and to suit density of original (drum surface potential) T04-101-01 4-1 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 215 Cleaner unit Developing assembly Dust-collecting roller Pre-transfer charging assembly Separation charging assembly Transfer guide Transfer charging assembly F04-101-01 4-2 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 216: Basic Sequence Of Operations (Image Formation System)

    (DC) F04-102-01 Note the following about the sequence: [1] potential control for copying [2] potential control for printing 4-3 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 217 [1] executes a series of charging operations before the formation of images, thereby stabiliz- ing the drum potential. [2] executes image formation 1. [3] executes image formation 2. 4-4 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 218: Potential Control

    The signals used are as follows: POT-DT: drum surface potential measurement value. POT -ON: when ‘1’, the potential sensor turns on. 4-5 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 219: Controlling Potential For Printing/Copying

    Standard mode: 10 sec (approx.) Service May be turned off or set to reduced or Mode standard:COPIER>OPTION>BODY>PO- CNTMD Default T04-201-02 4-6 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 220 VL1, 8 times max; of VL2, once. COPIER>OPTION>BODY>PO-CNT (turning on/off potential control) 0: potential control OFF 1: potential control ON 4-7 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 221 Fixing assembly temperature (end of fixing assembly warm-up) Start key ON Control panel power switch ON F04-201-03 4-8 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 222 It becomes valid when ‘1’ is set to COPIER>OPTION>TEMPO>F-HUM- Enter the humidity reading of the site of installation. (adjustment range: 30% to 99%; default: 35%) 4-9 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 223 Enter the value indicated on the service label if the RAM on the DC con- troller PCB has been replaced. For adjustment, see “Standards and Adjustments” in Chapter 2 of Troubleshooting 4-10 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 224: Determining Primary Current

    Target VD Potential sensor Grid bias Primary charging Vpc Vpc Correction Potential control control sequence start sequence start F04--202-01 4-11 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 225: Determining The Laser Output

    Potential sensor Developing bias (DC) Laser LP0 LP0 LP0 Potential control Correction control sequence start sequence start F04-203-01 4-12 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 226: Determining The Developing Bias

    Primary current Laser output level determined determined Laser Primary charging Vpc Vpc Selected potential Potential control sequence start F04-204-01 4-13 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 227: Apc Correction

    Based on the result, an appropriate correc- tive value is obtained for the laser output. 4-14 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 228 2: ON (executes initial rotation APC if left alone for 120 min.) 3: ON (turns off initial rotation APC only) 4: OFF 4-15 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 229: Density Adjustment In Each Mode

    F value Developing DC bias Shift Image processing Image density standard value (V) Lighter Darker T04-206-01 4-16 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 230: Density Adjustment During Printing

    1: corrects target value to enable changing of density during printing (default). 0: disables changing of density during printing. 4-17 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 231: Controlling Charging

    PEXP* [1] F04-301-01 The system uses the following signals: [1] pre-exposure LED control signal: when ‘0’, LED turns on. 4-18 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 232: Controlling Primary Charging

    12 V or higher. [3] high-voltage remote signal; turns on/off the output of primary corona current. 4-19 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 233: Primary Charging Assembly Cleaning Mechanism

    [2] primary charging wire cleaning motor CW drive signal 2; when ‘1’, the wire cleaner moves to the front. 4-20 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 234: Others

    Set the intervals at which auto cleaning of the primary charging wire is ex- ecuted in terms of the number of prints. 4-21 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 235: Dust-Collecting Roller Bias

    The following signal is used for the system: [1] dust-collecting roller bias remote signal; if ‘1’, the dust-collecting roller bias turns on. 4-22 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 236: Controlling The Pre-Transfer Charging

    12 V or more. [3] pre-transfer/separating charging remote signal; turns on/off the output of the pre-trans- fer/separation current. 4-23 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 237 Setting it to ‘1’ through ‘3’ will make the control independent of the read- ing from the environment sensor. 4-24 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 238: Cleaning Mechanism For The Pre-Transfer Charging Assembly

    [2] pre-transfer charging wire cleaning motor CCW drive signal; when ‘1’, the wire moves to the front. 4-25 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 239: Others

    Set the intervals at which auto cleaning of the primary charging wire is ex- ecuted in terms of the number of prints 4-26 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 240: Controlling Transfer Charging

    ON; when about 12 V or higher, it turns OFF. [3] high-voltage remote signal; turns on/off the transfer current output. 4-27 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 241 3: high humidity environment mode (pre-transfer charging current higher than standard) Setting it to ‘1’ through ‘1’ will make control independent of the environ- ment sensor. 4-28 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 242: Cleaning Mechanism For The Transfer Charging Assembly

    [2] transfer charging wire cleaning motor CCW drive signal; when ‘1’, the wire cleaner moves to the front. 4-29 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 243: Others

    Set the interval at which auto cleaning of the charging wire is executed in terms of the number of prints. 4-30 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 244 0: normal (default) 1: prevents double transfer 2: prevents separation faults 3: prevents transfer faults 4-31 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 245: Controlling Separation Charging

    The level of voltage of the AC bias varies as follows in keeping with the potential of SP-CNT. 12KV 11V 12V HV-CNT F04-306-01 4-32 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 246 V, the output of the separation current turns ON; when about 12 V or higher, it turns OFF. [3] separation charging remote signal; turns on/off the output of the separation current. 4-33 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 247: Correcting The Output To Suit The Environment And The Density Of The Original Used

    3: high humidity environment mode (uses a higher-than-standard level of transfer charging current) Setting to ‘1’ through ‘3’ makes the mechanism independent of the environ- ment sensor. 4-34 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 248: Others

    0: normal (default) 1: prevents double transfer 2: prevents separation faults 3: prevents transfer faults 4-35 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 249: Hopper/Developing Assembly

    Toner sensor (TS2) Toner feed screw Developing assembly toner sensor (TS1) Developing cylinder Developing assembly clutch Main motor F04-401-01 4-36 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 250: Controlling The Drive To The Hopper/Developing Assembly

    Hopper supply motor Hopper stirring motor M9ON* [2] J108B DEVCD* [3] J108A M1_LCK M1_ON Developing assembly clutch F04-402-01 4-37 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 251 [2] hopper supply motor drive signal; when ‘0’, the motor rotates to supply toner. [3] developing assembly clutch drive signal; when ‘0’, the developing assembly clutch turns 4-38 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 252: Controlling The Developing Bias

    DC bias current turns ON; if about 12 V or higher, it turns OFF. [2] developing DC bias remote signal; turns on/off the output of developing DC bias cur- rent. 4-39 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 253 Enter the value indicated on the service label if the RAM on the DC con- troller PCB has been cleaned. 4-40 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 254: Detecting The Level Of Toner And Controlling The Supply Of Toner

    [1] developing assembly toner level detection signal; when the absence of toner is detected, ‘0’. [2] hopper toner level detection signal; when the absence of toner is detected, ‘0’. 4-41 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 255: Sequence Of Operations (Toner Supply)

    It is indicated when the toner sensor (TS1) inside the developing assembly detects the absence of toner for 120 sec or more. 4-42 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 256: Drum Cleaner Unit

    The following component parts are associated with the drum cleaner unit: Pre-exposure lamp (LED) Cleaning blade Auxiliary roller Separation claw Waste toner Magnet roller feedscrew F04-501-01 4-43 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 257: Detecting The Waste Toner

    M1_ON Main motor Waste toner feedscrew lock detection (MSW1) (front) J107 WT-RCK To MSW1 Waste toner bottle F04-502-01 4-44 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 258 The waste toner bottle is capable of holding as much toner as may be used for a maximum of about 500,000 prints. Memo 4-45 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 259: Controlling The Drum Heater

    [1] drum heater drive control signal; when ‘1’, AC power is supplied to the drum heater control PCB. [2] thermistor temperature detection signal; feeds voltage of a level suited to the detected temperature. 4-46 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 260 Half wave (full wave if 120/230 V) Full wave Standby, Jam, Front cover open Full wave Full wave Power save mode Full wave T04-601-01 4-47 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 261 2. Shift SW2001-1 on the drum heater control PCB to ON (controlled to 47°C). SW2001 J2001 F04-601-02 SW2001-1 SW2001-2 ON (controlled to 47°C) Not used OFF (default: controlled to 43°C) T04-601-02 4-48 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 262: Disassembly And Assembly

    Toner must not be thrown away into fire to avoid explosion. 4-49 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 263: Pre-Exposure Lamp Unit

    6) Disconnect the connector [3], and re- move the two mounting screws [4]; then, detach the pre-exposure lamp unit [5]. F04-701-01 F04-701-02 4-50 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 264: Photosensitive Drum

    5) Remove the potential sensor rail stay. 6) Remove the three mounting screws [1], and detach the gear plate [2]. F04-702-01 4-51 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 265: Replacing The Drum Heater

    2) Remove the two mounting screws [1], and detach the flange [2] from the front. F04-702-04 4-52 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 266: Mounting The Photosensitive Drum

    [2]. 3) Set the DIP switch (SW2001-1) [3] on the drum heater control PCB. F04-702-06 4-53 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 267: Process Unit

    6) Disconnect the four connectors [2], and remove the two mounting screws [3]. F04-703-01 4-54 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 268 8) Slide out the process unit [7] until it stops. F04-703-03 4-55 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 269: Mounting The Process Unit

    [5] into the center opening of the drum rotating tool; then, tighten the mounting screw. F04-703-06 4-56 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 270: Potential Sensor/Potential Control Pcb

    5) Free the cable [6] from the cable guide. 6) Remove the six screws [7], and detach the door switch assembly [8]. F04-704-03 4-57 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 271 8) Remove the four screws [11] and three [11] connectors [12], and detach the poten- tial control PCB [13]. [12] [13] F04-704-05 4-58 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 272: Adjusting The Potential Sensor

    F04-704-07 4-59 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 273 12) Disconnect the power plug from the power outlet. 13) Remove the checking electrode from the potential sensor. 14) Mount the potential sensor. 4-60 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 274: Primary Charging Assembly

    COPIER>FUNCTION> CLEANING>WIRE-CLN. Further, be user to use a strengthened polishing pad (blue holder) as the cleaning pad. 4-61 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 275: Pre-Transfer Charging Assembly

    100°C or lower, you need not execute this, as the wire will be cleaned automati- cally. 4-62 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 276: Transfer/Separation Charging Assembly

    [2] in the fixing/feeding unit. F04-707-03 4-63 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 277 (slide from the front). F04-707-04 F04-707-05 3) Mount the fixing guide plate [4] with a mounting screw [5]. F04-707-06 4-64 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 278 Further, be sure to use a strengthened polishing pad (blue holder) as the cleaning pad. 4-65 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 279: Charging Wire

    2) Remove the wire cleaner. F04-708-02 For other charging assemblies, remove the two lids. 4-66 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 280 F04- 708-04. F04-708-04 4-67 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 281 12) Wipe the charging wire with lint-free paper moistened with alcohol. 4-68 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 282: Routing The Grid For The Primary Charging Assembly

    (clockwise), and secure it in place with a mounting screw. F04-708-09 4-69 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 283 2. Be sure that the runs are laid at equal intervals (i.e., the wire is in the groove of the block). 4-70 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 284: Adjusting The Height Of The Charging Wire

    0.7 mm. 4-71 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 285: Cleaning The Primary Anti-Stray Sheet

    5) Remove the two screws [1], and remove the potential sensor rail stay [2]. F04-708-10 6) Clean the primary anti-stray sheet [3]. F04-708-11 4-72 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 286: Developing Assembly

    F04-709-01 3) Disconnect the connector [3], and take the developing assembly [4] out of the machine slowly. F04-709-02 4-73 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 287: Removing The Blade Unit

    (i.e., be sure to remove it intact with its mounting base). 4-74 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 288: Mounting The Blade

    [4], parallel pin [5], and push-on roll [6]. F04-709-06 4-75 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 289 7) Remove the grip ring [11] mounted to the cylinder shaft at the front, and de- tach the push-on roll [12]. [11] [12] F04-709-09 4-76 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 290: Cleaning The Developing Anti-Stray Sheet

    7.9.5 Cleaning the Developing Anti-Stray Sheet 1) Remove the developing assembly, and clean the developing anti-stray sheet [1]. F04-709-12 4-77 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 291: Hopper Assembly

    1) Slide out the hopper assembly to the front. (See p. 3-11P.) 2) Remove the mounting screw [1], and detach the hopper assembly [2]. F04-710-01 4-78 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 292: Drum Cleaner

    5) Remove the E-ring [4] from under the cleaning blade assembly, and detach the pressure spring [5]. F04-711-03 4-79 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 293: Mounting The Cleaning Blade

    1) Push in the cleaning blade [2] until it No gap Blade retaining butts slightly again the rear. plate F04-711-06 4-80 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 294 4-81 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 295: Mounting The Side Seal

    3) Attach the side seal [1] at the front and the rear to the cleaner housing while making sure its position is as indicated. F04-711-08 4-82 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 296: Cleaning The Cleaner Side Scraper

    5) Repeat steps 3) through 5) until the area from which toner was removed in step 3) is once again coated with an even layer of toner. 4-83 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 297: Separation Claw/Separation Claw Drive Assembly

    2) Remove the screw [1], and detach the cover [2]. 3) Remove the two screws [3], and detach the claw holder [4]. 4-84 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 298: Chapter 5 Pick-Up/Feeding System

    CHAPTER 5 PICK-UP/FEEDING SYSTEM COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 299 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 300: Outline

    Paper icon selection Related mechanical Deck horizontal registration adjustment Cassette horizontal registration Manual tray horizontal registra- tion T05-101-01 5-1 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 301: Arrangement Of Roller And Sensors

    Pickup vertical path 2 roller PS26 PS21 Pickup vertical path 3 roller PS27 PS22 Pickup vertical path 4 roller F05-102-01 5-2 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 302 PS36 External delivery sensor PS37 Reversal sensor 1 PS38 Reversal sensor 2 PS46 Delivery assembly jam sensor T05-102-01 5-3 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 303: Pickup Assembly

    J105-13 Right deck lifter motor drive signal (RDLM) J112-A8 Right deck retry signal (RDRT) J112-B5 Right deck feed paper detection signal (RDPFS) F05-201-01 5-4 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 304 PS22 PS18 PS14 J110-B2 Cassette 4 lifter detection signal (C4LTP) J110-B5 Cassette 4 paper detection signal (C4PD) F05-201-02 5-5 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 305: Outline

    The pickup motor (M11, M12, M24) is a stepping motor, adopted to ensure good separa- tion and high durability. 5-6 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 306: Sequence Of Operations (Pickup)

    Registration paper sensor (PS29) Registration roller clutch (CL2) [1] : Rests to arch against the registration roller. F05-201-03 5-7 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 307 Rests to arch against the registration roller. [2] : Rests to adjust the sheet-to-sheet interval 20 mm from the vertical F05-201-04 5-8 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 308: Pickup Retry Operation

    Vertical path sensor *1 : Period of detection, determined by the clock pulses from the motor. F05-201-06 5-9 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 309: Others

    COPIER>OPTION>CST>C1-DWSW C1: front deck (right) COPIER>OPTION>CST>C2-DWSW C2: front deck (left) 5-10 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 310: Lifter Movement

    Left deck lifter Cassette 3 lifter Cassette 4 lifter motor (M5) motor (M4) motor (M20) motor (M21) T05-202-01 5-11 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 311 Pickup roller Feed rollers Paper Separation roller Pickup roller Lifter sensor Lifter Paper sensor Cassette open/ closed sensor F05-202-02 5-12 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 312: Lifter Limiter Control Circuit (Right/Left Deck)

    J115 Left deck Left deck lifter limit signal PS12 limit sensor (LDEL) F05-202-03 5-13 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 313: Detecting The Presence/Absence Of Paper

    50% to about 10% of capacity 1 bar 10% or less of capacity No bar Absence of paper F05-202-06 T05-202-02 5-14 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 314 (PS49) (PS50) (PS11) 100% to about 50% about 50% to about 10% about 10% or less absent T05-202-03 5-15 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 315 COPIER>ADJUST>ST-ADJ>C4-LVOL when 50 sheets exist in the cassette 4 COPIER>ADJUST>CST-ADJ>C4-HVOL when 275 sheets exist in the cassette 4 5-16 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 316: Identifying The Size Of Paper In The Cassette

    The paper width sensor, on the other hand, is a variable resistor, and the resistance it reads is used to find out the width of paper. 5-17 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 317 [1] Changing the position of the paper size guide plate inside the cassette. [2] Registering the new paper size in silence mode. COPIER>OPTION>CST>P-SZ-C4 cassette 4 paper size 5-18 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 318: Markings On The Width Guide Rail

    Remarks STMT-R A5-R B5-R KLGL-R GLTR-R G-LGL A4-R LGL/LTR-R FLSC B4/B5 G-LTR 279.4×431.8mm (11"×17") / LTR A3/A4 T05-203-02 5-19 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 319: Paper Sizes

    165.2 144.1 STMTR T05-203-03 Group Size G-LTR K-LGL FOOLSCAP OFFICIO E-OFFI A-OFFI M-OFI G-LGL FOLIO AUS-FLS A-LTR T05-203-04 5-20 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 320 Used to switch the fixing temperature control mechanism for pickup for the right deck. COPIER>OTPON>BODY>C2-DWSW Used to switch the fixing temperature control mechanism for pickup for the left deck. 5-21 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 321 G-LTRR (203±1)×(267±1) Argentine LGL A-LGL (220±1)×(340±1) Government LGL G-LGL (203±1)×(330±1) FOLIO FOLI (210±1)×(330±1) Argentine Officio A-OFI (220±1)×(340±1) T05-203-05 5-22 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 322: Manual Feed Tray Pickup Assembly

    Paper Feed roller Manual feed Registration roller pull-out roller PS23 Tray Manual feed holding plate Separation roller F05-204-01 5-23 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 323: Detecting The Size Of Paper On The Manual Feed Tray . 5-24P

    Used to enter the paper width basic value for A6R for the manual feed tray. COPIER>ADJUST>CST-ADJ>MF-A4 Used to enter the paper width basic value for A4 paper for the manual feed tray. 5-24 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 324: Controlling The Registration Clutch

    (ADJUST>FEED-ADJ>REGIST). 3.2 Control System Registration rollers Main motor Registration drive signal (RGCD*) J106-A6 DC controller F05-302-01 5-25 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 325: Double-Sided Prints

    4.1.1 Sending Paper to the Reversing Assembly After Printing on the First Side DC controller PCB PS36 PS35PS4 Delivery flapper PS46 PS29 PS38 PS37 Reversing flapper F05-401-01 5-26 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 326: Sending Paper From The Revers- Ing Assembly To The Duplexing/Feeding Assembly

    Duplexing assembly feeding left roller feeding right roller outlet roller PS30 PS31PS34 PS24 PS37 DC controller PCB F05-401-02 5-27 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 327: Outline

    Thereafter, the duplexing feed left/right motor (M29, M18) turns on once again to feed the paper to the duplexing wait position. 5-28 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 328: Sequence Of Operations (Printing)

    [1]:stops to arch against the duplexing feed right roller. [2]:stops for control of the sheet-to-sheet distance in duplexing wait F05-402-01 5-29 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 329: Through-Path Operation

    Use it to adjust image write start position in main scanning direction for re- pickup. (-100 to 100 mm) 5-30 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 330: Outline Of Operations

    The 1st sheet is moved to the reversing assembly. The 3rd sheet is picked up. F05-403-01 5-31 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 331 1st sheet is delivered. The 2nd sheet is moved to duplexing wait position. The 4th sheet is picked up. F05-403-02 5-32 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 332 12) The 3rd sheet is delivered. sheet. The 4th sheet is held in wait in duplexing wait position. F05-403-03 5-33 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 333 14) The 4th sheet is delivered, and the sheet. 10th side is printed on the 5th side. 15) The 5th sheet is delivered. F05-403-04 5-34 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 334: Detecting Horizontal Registration Position

    E051 (home position not detected within specific time) T05-404-01 PS31 Detection start position 10mm Home position Edge of paper Paper F05-404-01 5-35 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 335: Operation

    H.P: Start position of the duplexing horizontal sensor. S.P: Start position of detection by the duplexing registration sensor. F05-404-02 5-36 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 336: Pickup Assembly Motors

    Delivery motor (M13) Motor error T05-501-01 DC controller Motor driver +24V J2104 J2101 J104 +24V (IC5025) +24V F05-501-01 5-37 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 337: Controlling The Delivery Assembly

    Point of reversal when its trailing edge turns on the re- versal sensor 1 (PS37). PS37 PS37 Reversing flapper F05-601-02 5-38 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 338 0: normal (default) 1: causes paper to pass over the reversing roller for delivery (face-down) after de-curling 5-39 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 339: Controlling The Cassette Heater

    If the environment switch (SW3) is off, the heater will not be supplied with power through the AC line even if the cassette heater switch (SW4) remains 5-40 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 340 During printing In power save (SW1) OFF cover open mode Cassette heater switch (SW4) Cassette heater (H4) T05-700-02 5-41 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 341: Detecting Jams

    PS29 PS28 PS46 PS38 PS31PS34 PS30 PS24 PS37 PS33 PS32 PS20 PS19 PS25 PS26 PS21 PS27 PS22 F05-801-01 5-42 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 342: Types Of Jams

    Reversal sensor 2 PS38 Duplexing paper sensor PS34 Duplexing pre-registration sensor PS30 Delivery assembly jam sensor PS46 T05-801-01 5-43 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 343: Sequence Of Operations (Jam Detection)

    Cassette 3 retry sensor (PS21) Cassette 4 Cassette 3/4 pickup motor (M12) Cassette 4 retry sensor (PS22) T05-802-01 5-44 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 344 Delivery assembly jam sensor (PS46) Duplexing paper sensor (PS34) Reversal sensor 2 (PS38) Duplexing pre-registration sensor (PS30) Duplexing pre-registration sensor (PS30) T05-802-02 5-45 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 345: Stationary Jams

    A stationary jam at power-on is identified in reference to the presence/absence of paper over a specific sensor about 1 sec after the control panel power switch is turned on. 5-46 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 346: Jam History

    The machine remembers the following in the event of a jam, and will resume operation using the data after removal of the jam: • Remaining number of copies • Copying mode 5-47 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 347: Disassembly And Assembly

    Toner must not be thrown away into fire to avoid explosion. 5-48 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 348: Manual Feed Tray Assembly

    9.1.2 Opening of the Right Upper Cover 1) Open the right upper cover, and remove the mounting screw [1]. F05-901-03 5-49 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 349: Removing The Manual Feed Pull-Out Roller Unit

    2) Remove the two stop rings [1] (left, right), and remove the two bushings [2]; then, detach the separation roller assem- bly [3]. F05-901-06 5-50 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 350: Adjusting The Pressure Of The Separation Roller

    [3] up; then, fix it in hole B using a mounting screw [2]. Hole B F05-901-09 5-51 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 351: Removing The Manual Feed Tray Paper Sensor

    4) Free the harness [5] from the harness guide [6], and disconnect the connector [7]. 5) Remove the sensor [8]. F05-901-12 5-52 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 352: Attaching The Side Guide Timing Belt In The Manual Feed Tray Assembly

    [3], take care not to (front) lose the three parallel pins [6]; they will slip off. (rear) F05-901-14 5-53 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 353: Deck Pickup Assembly

    2) Remove the two stoppers [2] found on the left and right sides of the left deck [1]; then, detach the left deck [1]. F05-902-02 5-54 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 354: Removing The Cassette 3 Pickup Assembly

    2) Remove the two resin E-rings [1] on the outside, and detach the pickup roller [2] in the direction of the arrow. F05-902-05 5-55 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 355: Removing The Feeding Roller

    Left deck pickup assembly detach the feeding roller [7] together [4] [5] [3] [7] [6] with the timing belt [6]. F05-902-08 5-56 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 356: Orientation Of The Feeding Roller Of The Deck/Cassette Pickup Assembly

    [5] form the joint. (For the left deck pickup assembly, re- move one screw [6].) Left deck pickup assembly F05-902-11 5-57 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 357 (performance). In addition, note that the part is not classified by color. F05-902-13 5-58 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 358: Adjusting The Separation Roller Pressure

    (front of machine) Left deck pickup assembly Narrow groove Wider groove F05-902-15 5-59 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 359: Adjusting The Left/Right Registration For The Front Deck

    9.2.12 Adjusting the Registration for the Cassette 3/4 1) Loosen the two fixing screws [1] found on the left and right of the cassette. F05-902-18 5-60 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 360: Removing The Lifter Motor M20 (M21) Of The Cassette 3 (4)

    (In the case of the lifter motor M21, re- move the cassette 3 pickup assembly [2]; for instructions, see 9.2.1 “Remov- ing the Right Deck.”) F05-902-21 5-61 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 361 M20 (M21) [7] to the left, and press the release button halfway once again to make a check. F05-902-24 5-62 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 362: Adjusting The Position Of The Cassette 3/4 Pickup Solenoid (Sl3, 4)

    A of the roller arm is 36±0.5 mm when [1] and [2] are operated as shown. Viewed from A F05-902-25 5-63 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 363: Vertical Path Roller Assembly

    1) Slide out the right deck and the cassette 3/4. 2) Remove the three screws [1], and detach the cassette holder right cover [2]. F05-903-03 5-64 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 364: Removing The Vertical Path Roller 3/4

    [5] blue gear [6] parallel pin [7] 4) Remove the vertical path roller 2/3 [8]. F05-903-06 5-65 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 365: Registration Feeding Assembly

    4) Remove the registration clutch. 5) Remove the two mounting screws [1], and detach the protection cover [2]. F05-904-02 5-66 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 366 [11] bearing [12] stopper [13] break [14] 8) Remove the registration roller [15]. [14] [11] [10] F05-904-04 5-67 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 367: Feeding Assembly

    [11], three screws [12], E-ring [13], and [15] bearing [14]; then, detach the feeding belt unit [15]. [14] [12] [13] [11] [10] F05-905-04 5-68 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 368: Removing The Fixing/Feeding Unit Releasing Lever Switch

    [5]. F05-905-07 5) Remove the two mounting screws [6], and detach the releasing lever switch [7]. F05-905-08 5-69 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 369: Duplex Unit

    3) Remove the three mounting screws [2], and detach the reversal motor [3] to- gether with its support plate. F05-906-03 5-70 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 370: Mounting The Reversal Motor

    2) Mount the support plate [4] (2 pc.) and the motor [5] using three mounting screws [3]; then, attach the timing belt [6]. F05-906-06 5-71 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 371: Removing The Duplexing Feeding Left Motor

    2) Disconnect the connector [1], and re- move the two screws [2]; then, detach the duplex feeding right motor [3]. F05-906-09 5-72 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 372: Removing The Horizontal Registration Motor

    F05-906-11 3) Remove the two mounting screws [3], and detach the sensor together with its base [4]. F05-906-12 5-73 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 373: Removing The Duplex Paper Sensor

    [4]. F05-906-15 4) Disconnect the connector [5], and re- move the sensor [6]. F05-906-16 5-74 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 374: Removing The Reversal Sensor

    2) Remove the two mounting screws [1], and detach the sensor together with its base [2]. F05-906-19 5-75 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 375: Removing The Left Deck Feed Paper Sensor

    [3]. F05-906-21 2) Remove the left deck feed paper sensor [4]. F05-906-22 5-76 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 376: Removing The Horizontal Registration Sensor

    PCB. 4) Remove the four mounting screws [1], and detach the duplex driver PCB [2]. F05-906-24 5-77 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 377: Removing The Horizontal Registration Unit

    2) Remove the two mounting screws [1], and disconnect the connector [2]; then, detach the fan together with its base [3]. F05-906-26 5-78 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 378 [2] so that the drive le- ver [1] is fully pushed when the sole- noid turns on (i.e., the plunger is drawn). F05-906-28 5-79 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 379 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 380: Chapter 6 Fixing System

    CHAPTER 6 FIXING SYSTEM COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 381 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 382: Outline Of Operation

    [2] Control of reciprocating movement of thermistor (about 12 mm) [3] Control of reciprocating movement of upper separation claw (about 3 mm) T06-101-01 6-1 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 383 Fixing lower roller F06-101-01 Fixing upper roller Sub thermistor (TH2) Main thermistor (TH1) Thermal switch (TP1) F06-101-02 6-2 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 384 3rd sheet; repeats the sequence thereafter Upper separation claw Moves in reciprocating motions (about 3 mm) Moves up/down (about 1.8 mm) T06-101-02 6-3 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 385: Basic Sequence Of Operations (Fixing System)

    (M3) Main heater (H1) 100V Sub heater (H2) 120/230V Sub heater (H2) 210˚C 205˚C 200˚C 195˚C 190˚C F06-102-01 6-4 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 386: Fixing Drive System

    J106B Thermistor (TH1) Fixing drive motor Upper separation claw Drive signal J106A Fixing inlet guide drive solenoid F06-201-01 6-5 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 387: Controlling The Drive Of The Fixing Roller

    It is indicated when the drive lock signal is absent for 2 sec or more 2 sec after the fixing motor drive signal (M19ON) is generated. 6-6 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 388: Controlling The Drive Of The Cleaning Web

    Be sure to reset the following to ‘0’ in service mode whenever you have re- placed the fixing web: COPIER>COUNTER>MISC>FIX-WEB and COPIER>COUNTER>DRBL-1>FIX-WEB. 6-7 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 389: Controlling The Drive Of The Fixing Assembly Inlet Guide

    [1] Fixing assembly inlet guide drive signal; when ‘0’, the fixing assembly inlet guide moves up. [2] Fixing inlet guide drive signal; when ‘0’, the fixing assembly inlet guide moves down. 6-8 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 390: Controlling The Reciprocating Mechanisms Of The Thermistor

    Length of travel: 12 mm (approx.) One-way clutch Fixing upper roller Web drive solenoid (SL2) (rear) Main thermistor F06-205-01 6-9 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 391: Controlling The Reciprocating Mechanism Of The Upper Separation Claw

    Distance of travel: 3 mm (approx.) (rear) Upper separation claw unit (front) One-way clutch Eccentric cam Fixing motor F06-206-01 6-10 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 392: Controlling The Fixing Temperature

    Fixing upper roller Main thermistor (TH1) AC driver PCB Thermal switch AC power (TP1) supply PS35 Fixing lower roller F06-301-01 6-11 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 393: Temperature Control

    [9] Wait time reduction Used to decrease the print start temperature by mode 15°C to reduce print time; for iR5000, 4 min or less; for iR6000, 1 min or less. [10] Priority on fixing Used to switch the down sequence temperature; in- mode creases the fixing temperature by 10°C.

  • Page 394: Normal Sequence

    Initial multiple rotation 195°C 205°C Control Standby 200°C 210°C temperature Start of printing 200°C 210°C During printing 203°C 212°C T06-302-02 6-13 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 395 195 ˚C F06-302-02 Control temperature Initial multiple rotation 195°C Standby 200°C Start of printing 200°C During printing 203°C T06-302-03 6-14 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 396: Temperature Control By Mode

    60 cpm return mode 175°C Control 50 cpm mode 170°C temperature 40 cpm mode 165°C print stop 160°C T06-302-05 6-15 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 397 60 cpm return mode 185°C Control 50 cpm mode 180°C temperature 40 cpm mode 175°C print stop 170°C T06-302-07 6-16 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 398 *Period of time before the machine starts standby state in response to a second press on the Power Save key. T06-302-08 6-17 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 399: Detecting Errors

    SUB_HT_ON [3] Relay SUB_DETECT [4] AC driver MAIN_HT_ON [5] MAIN_DETECT [6] Front cover J119 1 1 1 F06-303-01 6-18 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 400 (COPIER>FUNCTION>CLEAR>ERR). 6-19 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 401: Disassembly And Assembly

    Toner must not be thrown away into fire to avoid explosion. 6-20 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 402: Fixing Assembly

    To slide in the unit, fit the part of the slide rails into the rails of the machine, and push the unit straight inside. F06-401-02 6-21 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 403: Removing The Fixing Assembly

    [6]. F06-401-04 4) Disconnect the three connectors [7], and free the harness from the harness guide. F06-401-05 6-22 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 404 [12] and the rear [13] of the fixing assembly [11], remove the fixing assembly from the machine. [12] F06-401-07 6-23 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 405: Fixing Roller Cleaning Assembly

    4) While pushing the web feed roller [4] and the web take-up roller [5] toward the rear, remove the web [6]. F06-402-03 6-24 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 406: Mounting The Fixing Web

    In addi- tion, be sure that the web is wound and attached as shown. Feed roller F06-402-06 6-25 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 407: Adjusting The Fixing Web Solenoid (Sl9)

    [2] so that the position of the drive lever [1] is as it was before re- placement. F06-402-09 6-26 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 408: Fixing Heater And The Control Parts

    4) Remove the screw [7], and detach the heater positioning plate (front) [8]. 5) Remove the main heater and the sub heater. F06-403-03 6-27 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 409: Mounting The Main/Sub Heater

    2) After detaching the fixing web, remove the two screws [1], and detach the oil pan [2] and the fixing harness cover [3]. F06-403-06 6-28 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 410: Removing The Main Thermistor

    3) Remove the fixing harness cover. 4) Remove the two screws [1], and detach the insulating plate [2]. F06-403-09 6-29 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 411 F06-403-10 7) Remove the two thermistor retaining springs [7], and detach the main ther- mistor [8]. F06-403-11 6-30 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 412: Removing The Sub Thermistor

    5) Remove the screw [2], and detach the sub thermistor assembly [3]. F06-403-12 6) Remove the screw [4], and detach the sub thermistor [5]. F06-403-13 6-31 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 413: Fixing Roller Assembly

    7) Remove the C-ring [6] at the rear, and remove the gear [7], bearing [8], and bushing [9]. (front) (rear) F06-404-02 6-32 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 414: Mounting The Fixing Upper Roller

    E- ring [4] and the bearing [5] from both front and rear. F06-404-05 6-33 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 415: Adjusting The Nip

    2) Open the delivery assembly. 3) Adjust the nip using the adjusting screw [1] at the front and the rear. F06-404-07 6-34 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 416: Fixing Separation Assembly

    4) Remove the three screws [2], and detach the lower separation claw support plate [3] and the separation claw. F06-405-03 6-35 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 417: Delivery Assembly

    [7]. F06-406-02 4) Slide the external delivery roller assem- bly [8] toward the rear to detach. F06-406-03 6-36 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 418: Removing The Internal Delivery Roller

    4) Remove the E-ring [4] at the rear, and remove the bearing [5] and the internal delivery roller [6]. F06-406-06 6-37 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 419: Adjusting The Position Of The Delivery Flapper Solenoid (Sl5)

    [2] so that the drive lever [1] is fully pushed when the solenoid turns on (i.e., the plunger is drawn). F06-406-07 6-38 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 420: Paper Sensor

    4) Remove the mounting screw [1], and detach the sensor together with its sen- sor support plate [2]. F06-407-03 6-39 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 421: Removing The Delivery Jam Sensor

    [2]. F06-407-05 4) Disconnect the connector [3], and de- tach the delivery jam sensor [4]. F06-407-06 6-40 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 422 [2]. F06-407-07 4) Disconnect the connector [3], and de- tach the external delivery sensor [4]. F06-407-08 6-41 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 423 Otherwise, be sure to adjust it with reference to the index on the fixing assembly base. 6-42 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 424: Chapter 7 Externals And Controls

    CHAPTER 7 EXTERNALS AND CONTROLS COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 425 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 426: Control Panel

    Used to start a check on key inputs. COPIER>FUNCTION>PANEL>TOUCHCHK Used to adjust the coordinates in the touch panel. 7-1 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 427: Fans

    Cools the hard disk. Yes (24/12V) E607 Duplexing feeding Cools the duplexing feeding mo- Yes (24/12V) tor. T07-201-01 7-2 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 428 CHAPTER 7 EXTERNALS AND CONTROLS The arrangement of the fans and the direction of air are as follows: F07-201-01 7-3 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 429: Operation

    Hard disk fan (FM7) yyyyyy yyyyy yyyyy yyyyyy Duplexing feeding fan (FM8) : full speed. : half speed. F07-202-02 7-4 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 430: Power Supply

    (H5). Main relay (RL1) • Cuts off the AC line to the fixing heater and AC driver. T07-301-01 7-5 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 431: Distribution Of Power Among Switches

    Default setting 100-V model 120-V model 230-V model Cassette heater switch (SW4) Not provided Environment switch (SW3) T07-301-03 7-6 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 432 NE data Controller unit 24VU2 3.3VB/5V controller (accessory) Control Control Inverter panel Card IV (accessory) Control panel switch F07-301-01 7-7 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 433: Output Of Power Supplies

    (SW4) is ON, the cassette heater is supplied with power (AC). 3.3VB* *Supply is sent to the following: 3.3 VB:controller unit T07-301-04 7-8 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 434: Rated Outputs Of The Dc Power Supply

    * However, the AC input must be 85 to 135 V for the 100-V model, and 187 to 264 V for the 230-V model. 7-9 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 435: Protection Mechanism

    24VU3 24VU1/24VU2/ current circuit 3 24VU3/24VU4/ protection 24VU4 24VA circuit 3 24VA Sequence control circuit Fuse (F4001) F07-303-01 7-10 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 436 Remove the cause; then, turn circuit 3 power supply PCB. off and then on the control panel power switch. T07-303-01 7-11 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 437: Others

    The machine has to wait until the revolution of the laser scanner motor returns from silent mode to normal, taking a while longer than otherwise before it starts printing. 7-12 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 438: Disassembly And Assembly

    Toner must not be thrown away into fire to avoid explosion. 7-13 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 439: External Covers

    [15] Reader rear cover (5; ADF connector) [10] [16] Reader left cover (2) [12] [11] Externals 2 F07-501-02 7-14 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 440: Removing The

    [5] by pulling it up. 3) Pull the front door up at an angle to de- tach. F07-501-03 7-15 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 441: Arrangement Of Electrical Parts (Rear Of The Machine)

    [1][2] [4] [5] [23] [22] [21] [10] [20] [19] [11] [18] [12] [13] [17] [16] [15] [14] F07-502-01 7-16 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 442 [23] Controller cooling fan (FM4) • cassette 3 level detection (SVR2) • cassette 3 paper width detection (SVR4) 7-17 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 443: Removing The Control Panel

    2) Remove the screw [1], and detach the control panel base [2]; then, remove the four screws [3], and detach the base cover [4]. F07-503-03 7-18 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 444 [13] [11] [12] remove the nine screws [12]; then, de- tach the keypad PCB [13]. [12] [12] F07-503-06 7-19 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 445: Removing The Touch

    [6] and the four screws [7]; then, detach the touch panel unit [8]. F07-503-08 7-20 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 446: Dc Controller Pcb

    PCB. (Keep in mind that failure to do so will disable the control panel indication.) Brown Yellow (IC104) Blue (IC109) Red (IC105) (IC127) Green (IC110) J303 White (IC130) F07-504-02 7-21 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 447 PCB, remove the screw [9], and be sure to replace the counter memory PCB [10] with a new one. F07-504-05 7-22 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 448: Power Supply Pcb

    4) Disconnect the 15 connectors, and re- move the two screws [5]; then, detach the power supply PCB [6]. F07-504-08 7-23 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 449: High-Voltage Power Supply Pcb

    PCB (indicated by an arrow [3]) in service mode by making the follow- ing selections: COPIER>ADJUST>HV-TR>H-PRE-TR COPIER>ADJUST>HV-TR>HVT-TR COPIER>ADJUST>HV-SP>HVT-SP COPIER>ADJUST>DEVELOP>HVT-DE 7-24 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 450: Accessories Power Supply Pcb

    2) Remove the two screws [1], and discon- nect the three connectors [2]; then, de- tach the AC driver PCB [3]. F07-504-12 7-25 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 451: Motor Driver Pcb

    [2]; then, detach the anti-rush current PCB [3] from the printer controller mounting base. F07-504-15 7-26 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 452: Serial Number Pcb

    3) Remove the four screws [4], and dis- connect the connector [5]; then, detach the serial number PCB [6]. F07-504-16 7-27 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 453: Fans

    [2]. 3) Remove the three screws [3], and detach the primary fan [4]. F07-505-03 7-28 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 454: Hdd Fan

    2) Disconnect the connector [1], and re- move the three screws [2]; then, detach the DC power supply fan [3]. F07-505-06 7-29 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 455: Drive System

    [4]; then, release the four cable clamps [5], and detach the vertical path duplex/right deck drive assembly [6]. F07-506-03 7-30 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 456: Main Motor Drive Assembly

    4) Remove the four screws [6], and dis- connect the three connectors [7]; then, detach the manual feed pickup drive as- sembly [8]. F07-506-06 7-31 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 457: Waste Toner Drive Assembly

    6) Remove the five screws [1], and discon- nect the four connectors [2]; then, pull out the drum drive assembly [3]. To transformer F07-506-09 7-32 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 458: Waste Toner Bottle

    6) Remove the four screws [6], and dis- connect the 11 connectors; then, detach the motor driver PCB [7] together with its base. F07-506-12 7-33 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 459 11) Remove the three screws [15], and de- [14] tach the cassette pickup drive assembly [16] [16]. [15] [13] F07-506-15 7-34 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 460: Left Deck Lifter Drive Assembly

    2) Remove the three screws [1], and dis- connect the two connectors [2]; then, detach the left deck lifter drive assem- bly [3]. F07-506-16 7-35 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 461: Motor

    4) Remove the three screws [4], and dis- connect the connector [5]; then, detach the main motor [6]. F07-507-03 7-36 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 462: Vertical Path Duplex Motor

    8) Remove the two screws [12], and dis- connect the connector [13]; then, detach the deck right motor [14]. [11][10][12] [14] [13] F07-507-06 7-37 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 463 [4]; then, detach the pre-registration motor (M17) [5]. 5) Remove the two screws [6], and detach the flywheel [7]. F07-507-09 7-38 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 464 6) Disconnect the two connectors [8], and [10] remove the four screws [9]; then, detach the drum motor [10]. F07-507-10 7-39 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 465 2 is 57.2 ± 0.5 mm from the center of the hole A in the solenoid mounting base. ± 57.2 0.5mm F07-508-03 7-40 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 466 [1]. Or, mark the position of the solenoid on the support plate with a scriber.) F07-508-05 7-41 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 467 5) Remove the three screws [8], and dis- connect the connector [9]; then, detach the developing clutch (CL1) [10]. [10] F07-509-02 7-42 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 468 4 paper size width sensor [8] • cassette 4 paper side length sensor [9] [8] [4] F07-510-02 7-43 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 469 3) Remove the two screws [3], and discon- nect the two connectors ; then, remove the HDD unit [4]. F07-511-02 7-44 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 470 HDD upper case. F07-511-03 7-45 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 471 2) Disconnect the cable connected to the relay, and remove the two screws [1]; then, detach the relay [2]. F07-512-02 7-46 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 472 3) Remove the two screws [4], and discon- nect the connector [5]; then, detach the transformer [6]. F07-512-04 7-47 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 473 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 474: Chapter 8 Paper Deck

    CHAPTER 8 PAPER DECK COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 475 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 476 +5VR J25-1 J09-8 Deck OPEN sensor DOPND* PS109 When the compartment is set to the deck, '1'. F08-101-01 8-1 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 477 Deck lifter lower limit lower limit, '1'. detecting switch (SW102 is not pushed.) +24VU. J02-3 Power supply J719 Host machine F08-101-02 8-2 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 478 DPRSD* When '0', ON. 24VU J23-2 J09-1 Deck open solenoid SL102 DOPSD* When '0', ON. F08-101-03 8-3 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 479: Pickup

    The registration roller controls the paper so that its leading edge will match the image on the photosensitive drum. 8-4 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 480 CHAPTER 8 PAPER DECK DC controller PCB (host machine) Deck driver PCB PS106 M101 PS101 CL102 SL101 F08-102-01 8-5 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 481 Deck pickup clutch (CL102) Deck pickup roller releasing solenoid (SL101) Deck pickup sensor (PS101) Deck feed sensor (PS106) F08-102-02 8-6 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 482: Detecting Paper In The Deck

    (COPIER>OPTION>ACC>DK-P). 8-7 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 483: Detecting The Level Of Paper In The Deck

    10% No paper 1: light-blocking plate over the sensor. 0: light-blocking plate not over the sensor. T08-103-01 8-8 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 484 The lifter repeats the descent each time paper is supplied until the deck lifter lower limit detecting switch (SW102) is pushed. 8-9 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 485 Deck separation roller Deck lifter motor Deck lifter cable Deck lifter lower limit detecting switch (SW102) Lifter Copy paper F08-104-01 8-10 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 486 The lifter moves down, and the level of paper Drive belt (white area) increases. Deck lifter motor Coupling M102 F08-104-02 8-11 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 487 Deck lifter lower limit detection J08- SW102 signal (DLLD) Deck lifter motor drive signal Open (host M102 machine) F08-105-01 8-12 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 488 (PS104) Deck lifter DOWN Deck lifter UP * : Varies depending on the size of the stack. F08-105-02 8-13 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 489 DPUMA DC controller DPUMA Motor rotation control circuit DPUMB M101 DPUMB Deck main motor F08-106-01 8-14 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 490 The deck lifter motor drive signal (DLMON*) is ‘0’. • The deck UP signal (DLUP*) is ‘1’. The above conditions cause the lifter to move down. 8-15 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 491 Deck driver PCB Note: The communication conversion IC (Q16) in the diagram performs serial parallel signal conversion. F08-106-02 8-16 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 492 PS101 F08-201-01 Notation Name Function PS106 Deck feed sensor Detects delay. PS101 Deck pickup sensor Detects delay. T08-201-01 8-17 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 493 (CL102) Jam check Deck pickup sensor (PS101) Deck feed sensor Normal Error (PS106) Deck main motor (M101) F08-201-02 8-18 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 494 If the deck is equipped with a drier heater, be sure to disconnect the power plug of the heater before starting the work. 8-19 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 495 [2] of the compartment [1] with your finger to open the compartment [1]. (rear) F08-301-02 8-20 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 496 Match. F08-301-04 8-21 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 497 8-22 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 498: Removing The Rear Cover

    1) Remove the three screws [1]; then, shift the right cover [2] to the front, and de- tach it to the rear. F08-301-08 8-23 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 499: Removing The Upper Cover

    4) Close the deck vertical path assembly, and remove the two screws [6]; then, detach the upper cover [7]. F08-301-11 8-24 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 500: General Descriptions

    [2] to prevent deforming the roll sup- port plate [1]. F08-302-01 2) Remove the right cover. (See p. 8-23P.) 8-25 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 501 4) Holding the deck [8] as shown, place it on the stack of paper prepared in step 1. F08-302-03 8-26 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 502 [5] of the compartment [4] to open the compartment [4]. (rear) F08-302-05 8-27 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 503 6) Place the compartment [8] on the stack [10] [11] of paper prepared in step 1. [12] F08-302-07 8-28 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 504 6) Enter the new paper size using the ser- vice mode of the host machine (COPIER>OPTION>ACC>DK-P; 0: A4, 1: B5, 2: LTR). F08-302-09 8-29 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 505 [4] on the roll support plate [3] so that the roll [1] is about 3 mm from the floor [2]. F08-302-11 8-30 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 506 At this time, take care not to damage the gear found at the tip of the motor spindle. F08-303-02 8-31 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 507 Then, insert a hex wrench into the hole of the lifter drive shaft [3] to hold the shaft in place. F08-303-03 F08-303-04 8-32 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 508 F08-303-06 8-33 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 509 [16] of the pulley [15] found on the out- [8] [9] [14][15] [12][11] side, and detach the pulley [15] also found on the outside. F08-303-08 8-34 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 510 7) Disconnect the five connectors [7], and remove the five screws [8]; then, detach the metal plate [9]. F08-303-10 F08-303-11 8-35 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 511 F08-303-12 9) Remove the five screws [12], and detach the lifter motor unit [13]. [12] [12] [13] F08-303-13 8-36 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 512 (rear) F08-303-14 8-37 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 513 2) Turn over the deck pickup unit, and re- move the two resin rings [1]; then, de- tach the deck pickup rollers [2]. F08-304-03 8-38 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 514 3) Remove the resin ring [1], and detach the deck pickup/feed roller [2] and the drive belt [3] toward the front. F08-304-06 8-39 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 515 [2]. 2) Remove the joint, and detach the deck separation roller [3]. F08-304-08 F08-304-09 8-40 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 516 A. • If double feeding occurs, move the spring in the direction of arrow B. F08-304-10 8-41 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 517 If the solenoid is to be mounted on its own, be sure to locate it in its initial posi- tion. F08-304-11 8-42 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 518 [2] of the compartment [1] with your finger to open the compartment. (rear) F08-305-02 8-43 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 519 PCB or forgetting to connect the connectors. F08-305-04 8-44 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 520 CHAPTER 9 SHIFT TRAY COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 521 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 522 365.3 (W) x 547.0 (D) x 255.7 (H) mm Weight 4.2 kg Operating Same as host machine environment T09-101-01 9-1 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 523 [8] Light-blocking plate [4] Tray drive unit [9] Tray paper sensor [5] Shift tray driver PCB [10] Delivery unit 9-2 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 524 Shift motor J102 J202 Motor drive Motor control signal circuit To host machine Sensor signal Various sensors F09-301-01 9-3 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 525 +24 V on SDCM1 moves tray to front Shift motor M101 +24 V on SDCM2 moves tray to rear SDCM2 F09-302-01 9-4 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 526 Limit sensor (PS104; rear) Stacking enabled Tray Limit sensor (PS105; front) Stacking enabled Shaft Stacking disabled Shaft F09-402-01 9-5 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 527 The delivery unit assembly is driven by the delivery motor through gears of the host machine’s delivery assembly. F09-404-01 9-6 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 528: Maintenance And Inspection

    9) After making the adjustments, turn off the host machine’s main power switch. 10) Mount the delivery unit. Screw Limit sensor F09-501-01 9-7 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 529 Grounding wire terminal F09-501-02 9-8 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 530 Toner must not be thrown away into fire to avoid explosion. 9-9 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 531 4) Free the cable of the limit sensor from the cable clamp [5], and disconnect the connector [6]. F09-601-02 9-10 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 532 Be sure to adjust the position of the limit sensor (front, rear; see 5.1 “Adjusting the Limit sensor Position.”) [14] F09-601-05 9-11 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 533 Be sure to adjust the position of the limit sensor (front, rear; see 5.1 “Adjusting the Limit sensor Position.”) [17] F09-602-01 9-12 P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 534: Troubleshooting

    TROUBLESHOOTING COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 535 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 536 Primary Charging Assembly ..3-8T 1.5 Adjusting the Left/Right 3.2 Routing the Charging Wire of Non-Image Width ....3-5T Charging Assemblies ....3-8T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 537 Method 2 ......3-32T Fixing Web Solenoid (SL9) ..3-19T 8.4 Checking the Potential 4.14.1 New Fixing Web ....3-19T System ........3-35T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 538 3.22 The print is solid black ... 4-19T 4. Troubleshooting Malfunctions ..4-20T (lighter at front) ......4-7T 3.6 The print is foggy (overall) ..4-8T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 539 (cassette 3/4) ....4-48T 4.1.41 E743 ......... 4-35T 4.2.21 The fixing heater fails 4.1.42 E804 ......... 4-35T turn on ......4-49T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 540 ......5-59T 2.2 FEEDER ........ 5-19T 5.1 COPIER ......... 5-59T 3. I/O (I/O display mode) ....5-20T 5.2 FEEDER ........ 5-75T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 541 C. General Circuit Diagram ....A-9 G. List of Solvents/Oils ...... A-15 D. PAPER DECK -G1 GENERAL CIRCUIT DIAGRAM ....A-11 COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 542: Chapter 1 Maintenance And Inspection

    CHAPTER 1 MAINTENANCE AND INSPECTION COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 543 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 544: Periodically Replaced Parts

    You can check the timing of replacement for periodically replaced parts in service mode: COPIER>COUNTER>PRDC-1. 1.2 Reader Unit The reader unit does not have parts that require periodical replacement. 1-1 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 545: Printer Unit

    The indicated life of each part is for reference only, and is subject to the site environment and the conditions of use. Memo 1-2 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 546: Consumables And Durables

    COPIER>COUNTER>DRBL-1. 2.2 Reader Unit The reader unit does not have parts that are classified as “consumables” or “durables.” 1-3 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 547: Printer Unit

    17 Primary corona assembly FG6-5927 1,000,000 18 Transfer/separation corona FG6-5911 1,000,000 assembly 19 Pre-transfer corona assembly FG6-5045 1,000,000 T01-203-01 1-4 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 548 Pickup roller (front) FF5-1220 250,000 Pickup roller (rear) FF5-1221 250,000 Feeding roller FF5-9779 250,000 Separation roller FB2-7777-020 250,000 T01-204-01 1-5 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 549 1) charging wire (primary, pre-transfer, transfer/separation), 2) grid wire (primary charging assembly), 3) shielding plate of each charging assembly, 4) roller electrode. 1-6 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 550 (2)Do not throw away waste toner into fire. (It may cause explosion, and can be extremely hazardous.) 1-7 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 551 Do not forget to add the above check to the history of checks made on the leakage breaker (Service Book). 1-8 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 552 Charging Charging wire After replace- assembly (primary, pre- ment, execute transfer, trans- wire cleaning fer/separation) 5 times. 1-9 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 553 (where FY9-6008 is applied). · Charge col- lecting brush Developing Developing assembly cylinder Developing assembly roll 1-10 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 554 Pickup/ Transfer guide feeding Registration assembly roller (upper, lower) Feeding belt Feeding rollers 1-11 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 555: Points To Note For Periodical Servicing

    Feeding assembly Clean with a moist cloth; see Note 1. Note 1: Do to leave traces of water. 1-12 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 556: Cleaning The Photosensitive Drum

    3) through 5) until the entire area of the surface has been cleaned. 5 to 10cm F01-601-02 1-13 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 557 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 558 CHAPTER 2 IMAGE ADJUSTMENT BASIC PROCEDURE COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 559 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 560: Making Pre-Checks

    ON Are the test Perform 2. “ Making Checks on the prints normal? Printer Unit.” Perform 4. “ Making Checks on the Reader Unit.” 2-1 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 561: Making Checks On The Printer Unit (1/2)

    Moving the wire from the photosensitive drum causes the image to be lighter, while Default moving it closer causes the images to be darker. Memo -50 -40 -30 -20 -10 +10 +20 +30 +40 +50 2-2 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 562 3. Photosensitive drum (VD-OFFSET/VD-OFFSET-P) COPIER>ADJUST>V-CONT>VD-OFST (for copier image) COPIER>ADJUST>V-CONT>VD-VD-OFST-P (for printer image) Lighter image Darker image Default Adjust the offset of the VD target potential. 2-3 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 563: Making Checks On The Reader Unit

    Is the density of gray scale No.8 (halftone) different? Go to “ Checking the Halftone Density” for the printer side. 2-4 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 564: Chapter 3 Standards And Adjustments

    CHAPTER 3 STANDARDS AND ADJUSTMENTS COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 565 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 566: Image Adjustments

    F03-101-01 Image Leading Edge Margin F03-101-02 Left/Right Image Margin 2.5mm±1.5 +1.5mm - 1.0mm F03-101-04 Left/Right Non-Image Width F03-101-03 Leading Edge Non-Image Width 3-1 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 567: Checking The Image Position

    [1]. After making the adjustment, be sure to execute the following service mode: COPIER>FUNCTION>CST>C3- STMTR/A4R or C4-STMTR/A4R F03-103-02 3-2 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 568 1) Loosen the two mounting screws [1] of the manual feed tray, and adjust the po- sition of the manual feed tray. F03-103-05 3-3 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 569 (At this time, use the index on the latch plate as a guide.) Index Latch plate Screws F03-103-07 3-4 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 570: Adjusting The Image Leading Edge Margin

    (An increase by ‘12’ will increase decrease the margin by 1 mm.) the non-image width by 1 mm.) 2.5mm±2.0 F03-105-01 3-5 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 571 Image leading edge Increasing the ADJ-X setting (An increase by '12' will increase the width by 1 mm.) F03-106-01 3-6 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 572: Scanning System

    See the Reader Manual: Chap. 2> 5. “Disassembly/Assembly” 2.3 After Replacing the Scanning Lamp See the Reader Manual: Chap. 2>5. “Disassembly/Assembly” 3-7 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 573: Mounting The Drum Cleaning Blade

    2. If you have replaced the sensor and the PCB, be sure to execute offset adjustment of the sensor. 3-8 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 574: Pickup/Feeding System

    (silver-colored) is toward the rear of the machine. (direction of rotation) Collar (silver-colored) (rear of machine) F03-401-02 3-9 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 575: Orientation Of The Deck/Cassette Separation Roller

    When mounting the feeding roller assembly of the deck/cassette pickup assembly, be sure the belt pulley [2] is toward the front of the machine. (front) (rear) F03-403-01 3-10 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 576: Orientation Of The Pickup Roller Of The Side Paper Deck

    (direction of rotation) [4] Pickup roller [5] Marking (roller) Collar (gold-colored) (rear of machine) [6] Marking (collar) F03-404-02 3-11 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 577: Orientation Of The Feeding Roller Of The Side Paper Deck

    [4], be sure that the round marking [5] is toward the rear of the ma- chine. (front) F03-405-01 3-12 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 578: Adjusting The Pressure Of The Separation Roller Of The Deck/Cassette

    If pickup failure occurs, move the hook of the spring in the direction of A. [1] Feeding roller [2] Separation roller [3] Pressure lever [4] Pressure spring F03-406-01 3-13 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 579: Adjusting The Pressure Of The Separation Roller Of The Manual Feed Tray

    If pickup failure occurs, remove the mounting screw [2], and raise the mounting base [3]; then, tighten the mounting screw [3] in hole B. hole A hole B F03-407-02 3-14 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 580: Adjusting The Fixing Inlet Guide Solenoid (Sl1)

    Adjust the position of the solenoid using the two screws [1] so that the guide will be posi- tioned as indicated when the solenoid turns on. Upper roller Lower roller Inlet guide Solenoid F03-408-01 3-15 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 581: Adjusting The Position Of The Pickup Solenoid (Sl3, Sl4) Of The Cassette 3/4

    A of the roller arm is 36±0.5 mm when [1] and [2] are op- erated. View from A F03-409-01 3-16 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 582: Adjusting The Position Of The Delivery Flapper Solenoid (Sl5)

    Adjust the position of the solenoid so that the left edge of the arm 2 is 57.2 ± 0.5 mm from the center of hole A of the solenoid mounting base. ± 57.2 0.5mm F03-411-01 3-17 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 583: Adjusting The Position Of The Left Deck Pickup Solenoid (Sl7)

    1) Adjust the potion of the solenoid so that the drive lever [1] is pushed fully when the so- lenoid turns on (i.e., when the plunger is drawn). F03-413-01 3-18 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 584: Adjusting The Position Of The Fixing Web Solenoid (Sl9)

    After replacing the solenoid, adjust its position using the screw [2] so that the drive lever [1] will be positioned as it was before replacement when the solenoid turns F03-414-02 3-19 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 585: Position Of The Side Paper Deck Pickup Roller Releasing Solenoid

    2) Move the slide volume in the direction of B, and attach the timing belt [2] to the pulley [3]. F03-416-01 3-20 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 586: Attaching The Drive Belt

    Attach the drive belt on the pulley and the rollers as indicated. Main drive belt Paper feed drive belt F03-417-01 3-21 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 587: Fixing System

    If you loosened it for some unavoidable reason, be sure to position it correctly with reference to the index on the fixing assem- bly base. 3-22 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 588: Adjusting The Lower Roller Pressure (Nip)

    2) Open the delivery assembly. 3) Adjust the nip using the adjusting screw [1] found at the front and the rear. F03-503-02 3-23 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 589: Laser Exposure System

    1) Make the following selections in service mode: COPIER>FUNCTION>DPC>DPC. 2) Turn off and then on the main power switch. 3-24 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 590: Electrical Parts

    If any service mode setting is faulty, enter the respective setting recorded on the service label in service mode. 3-25 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 591: When Replacing The Main Controller Pcb

    5) Using the Service Support Tool, format the HDD unit and install the system software. 3-26 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 592: When Replacing The Dc Controller Pcb

    COPIER>ADJUST>DEVELOP>HVT-DE COPIER>ADJUST>HV-TR>HVT-TR COPIER>ADJUST>HV-TR>H-PRE-TR COPIER>ADJUST>HV-SP>HVT-SP 3-27 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 593: When Replacing The High-Voltage Pcb

    3) Enter the values recorded on the label attached to the new high-voltage PCB in the fol- lowing service mode items: COPIER>ADJUST>DEVELOP>HVT-DE COPIER>ADJUST>HV-TR>HVT-TR COPIER>ADJUST>HV-TR>H-PRE-TR COPIER>ADJUST>HV-SP>HVT-SP 3-28 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 594: Checking The Surface Potential Control System

    1) Make the following selections in service mode, and enter ‘0’: COPIER>OPTION>BODY>PO-CNT; then, press the OK key. 2) Press the Reset key twice. 3-29 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 595: Zero Level Check

    CP104 CP101 CP103 CP106 CP105 CP109 CP111 CP110 J201 CP107 CP108 J115 J102 J107 J112 J104 J105 F03-803-01 3-30 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 596 9) Turn off the main power switch, and remove the door switch tool. 10) Remove the jumper wire from the DC controller PCB. 3-31 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 597: Method 2

    6) Connect the clip [3] designed for making checks to the frame of the machine frame (GND). F03-803-05 3-32 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 598 12) Mount the potential sensor support plate. 13) Turn on the main power switch. 14) Enable potential control. 3-33 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 599 CHAPTER 3 STANDARDS AND ADJUSTMENTS Blank Page 3-34 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 600: Checking The Potential System

    Check to make sure that the potential control PCB is supplied with power; then, check the potential sensor using the electrode designed for making checks. 3-35 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 601 1) Check the transfer charging assembly for leakage. 2) Make the following selections in service mode, and try changing the setting: COPIER>OPTION>BODY>FUZZY. 3) Try replacing paper. 3-36 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 602: Conversion Table For The Potential Control System

    4.55 1,128 4.60 1,120 4.65 1,111 4.70 1,102 4.75 1,093 4.80 1,085 4.85 1,076 4.90 1,067 4.95 1,058 3-37 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 603 6.70 -152 -177 6.75 -154 -181 6.80 -156 -185 6.85 -158 -188 6.90 -160 -192 6.95 -162 -196 3-38 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 604 8.70 -235 -327 8.75 -237 -331 8.80 -239 -335 8.85 -241 -338 8.90 -243 -342 8.95 -245 -346 3-39 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 605 10.75 -319 -481 10.80 -321 -485 10.85 -323 -488 10.90 -325 -492 10.95 -327 -496 11.00 -330 -500 3-40 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 606: Emergency Measures For A Fault In The Potential Sensor

    1: if the user mainly uses originals with a high image ratio (photo-oriented) 2: if retransfer (white spots around 50 mm along the leading edge) 3-41 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 607: Checking The Environment Sensor

    The above service mode item must be set to ‘1’. Enter the humidity of the site of installation (between 30% and 99%; default, 35%) 3-42 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 608: Checking The Photointerrupters

    IO-P6-7 (ADF) Open PS43 R>J5006-2 Place an original on the copyboard. Paper Present Original sensor IO-P4-6 Absent T03-1003-01 3-43 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 609 PS19 D>J112-A8 Put paper over the point of Paper Present Right deck re-tray sensor IO-P01-2 detection. Absent T03-1003-02 3-44 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 610 Absent PS37 D>J107-B15 Put paper over the point of Paper Present Reversal sensor 1 IO-P02-3 detection. Absent T03-1003-03 3-45 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 611 Remove the deck from the machine, Light-blocking Present Left deck level (lower) sensor IO-P05-13 and move the sensor lever. plate Absent T03-1003-04 3-46 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 612: Chapter 4 Troubleshooting Image Faults

    CHAPTER 4 TROUBLESHOOTING IMAGE FAULTS/ MALFUNCTIONS COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 613 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 614: Making Initial Checks In The Event Of An Image Fault

    4. Check to make sure that each charging assembly is correctly mounted. 5. Check the charging wire cleaning pad (of each charging assembly) for displacement. 4-1 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 615: Checking The Developing Assembly

    If condensation is noted, dry wipe the parts, or leave the machine alone while powered for 60 min or so. 4-2 T CANON iR5000/iR6000 REV.0 JULY 2000 2000 2000 2000 2000COPYRIGHT © 2000 CANON INC. Download Free Service Manual at http://printer1.blogspot.com...
  • Page 616 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 617: Samples Of Image Faults

    CHAPTER 2 IMAGE ADJUSTMENT BASIC PROCEDURE 2. Samples of Image Faults 4-4 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 618: Troubleshooting Image Faults

    Check to find out if the developing assembly locking unit is mounted correctly. 4-5 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 619: The Print Is Too Light (Including Solid Black Area)

    YES: Check to find out if the transfer guide is in contact with a metal area (e.g., side plate of the feeding assembly). Check the high-voltage transformer (HVT) and the DC controller PCB. 4-6 T CANON iR5000/iR6000 REV.0 JULY 2000 2000 2000 2000 2000COPYRIGHT © 2000 CANON INC. Download Free Service Manual at http://printer1.blogspot.com...

  • Page 620: The Print Has Uneven Density (Darker At Front)

    Check to see if the toner inside the developing assembly is thicker on one side. YES: Check the nip of the fixing roller. 4-7 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 621: The Print Is Foggy (Overall)

    YES: Replace the developing rolls. Photosensitive drum 5) Is the photosensitive drum soiled? YES: Clean the photosensitive drum. Replace the photosensitive drum. 4-8 T CANON iR5000/iR6000 REV.0 JULY 2000 2000 2000 2000 2000COPYRIGHT © 2000 CANON INC. Download Free Service Manual at http://printer1.blogspot.com...

  • Page 622: The Print If Foggy Vertically

    YES: Check the edge of the cleaning blade of the photosensitive drum. Check the photosensitive drum cleaner unit. 4-9 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 623: The Print Has Black Lines (Vertical, Fine)

    YES: Replace the photosensitive drum. If scratches are found, be sure to find out the cause. Check the developing system. 4-10 T CANON iR5000/iR6000 REV.0 JULY 2000 2000 2000 2000 2000COPYRIGHT © 2000 CANON INC. Download Free Service Manual at http://printer1.blogspot.com...

  • Page 624: The Print Has White Spots (Vertical)

    Is the problem corrected? YES: End. Try changing the setting of the following in service mode: COPIER>OPTION>BODY>FUZZY. 4-11 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 625: The Print Has White Spots (Horizontal)

    If scratches are found on the surface of the photosensitive drum, find out the cause and replace the photosensitive drum. 4-12 T CANON iR5000/iR6000 REV.0 JULY 2000 2000 2000 2000 2000COPYRIGHT © 2000 CANON INC. Download Free Service Manual at http://printer1.blogspot.com...

  • Page 626: The Back Of The Print Is Soiled

    Check the fixing upper roller and the web for dirt. Check the following: Registration roller for dirt. Delivery roller and separation claw for dirt. 4-13 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 627: The Print Has Fixing Faults

    3) Does the problem occur vertically? YES: Check the fixing roller for scratches and dirt. Check the fixing roller for nip. 4-14 T CANON iR5000/iR6000 REV.0 JULY 2000 2000 2000 2000 2000COPYRIGHT © 2000 CANON INC. Download Free Service Manual at http://printer1.blogspot.com...

  • Page 628: The Print Has A Displaced Leading Edge (Appreciably Large Margin)

    ADJ>REGIST. Is the problem corrected? YES: End. Check the registration roller for deformation/wear. Check the registration roller drive system. 4-15 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 629: The Print Has A Blurred Image

    9) Is the problem noted at intervals of about 0.5 mm? YES: Check the laser scanner unit. (The polygon mirror may be faulty.) 4-16 T CANON iR5000/iR6000 REV.0 JULY 2000 2000 2000 2000 2000COPYRIGHT © 2000 CANON INC. Download Free Service Manual at http://printer1.blogspot.com...

  • Page 630: The Print Is Foggy (Horizontally)

    5) Try changing the level of sharpness in service mode. Is the problem cor- rected? COPIER>OPTION>BODY>SHARP (A lager setting increases the sharp- ness.) YES: End. Replace the photosensitive drum. 4-17 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 631: The Print Is Blank

    6) Is leakage found in the transfer charging assembly? YES: Check the transfer charging assembly. Replace the DC controller PCB. Replace the main controller PCB. 4-18 T CANON iR5000/iR6000 REV.0 JULY 2000 2000 2000 2000 2000COPYRIGHT © 2000 CANON INC. Download Free Service Manual at http://printer1.blogspot.com...

  • Page 632: The Print Is Solid Black

    COPIER>DISPLAY>MISC>LPOWER. Is the laser output present during printing? Replace the laser unit. YES: Replace the DC controller PCB. Replace the main controller PCB. 4-19 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 633: Troubleshooting Malfunctions

    2) Try replacing the thermistor. Is the problem corrected? YES: End. Check the wiring; if normal, replace the DC controller PCB. 4-20 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 634: E005

    4.1.6 E005 Fixing web 1) Is the fixing web taken up? YES: Replace the web with a new one. 4-21 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 635: E010

    Is it as indicated? J601-1:24 V (approx.) J601-2:0 V Check the wiring; if normal, replace the DC power supply PCB. 4-22 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 636: E013

    5 V? YES: Replace the fixing motor. Check the wiring; if normal, replace the DC controller PCB. 4-23 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 637: E020

    2) Is the potential sensor normal? (See “Checking the Surface Poten- tial Control System” under “Standards and Adjustments.”) 4-24 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 638: E100

    1) Is there a foreign object that hinders the rotation of the fan in the rotating mechanism of the controller cooling fan? YES: Remove the foreign object. 4-25 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 639: E196

    1) Is the scanner in its home position when E202 is indicated? See “The scanner fails to move forward.” 4-26 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 640: E204

    Replace the reader controller PCB. 4.1.21 E225 Xenon lamp (LA2) 1) Try replacing the xenon lamp. Is the problem corrected? YES: End. 4-27 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 641: E240

    Thereafter, be sure to enter the service mode data newly. YES: End. Check the wiring; if normal, replace the reader controller PCB. 4-28 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 642: E302

    2) Try replacing the DC controller PCB. Is the problem corrected? YES: End. Replace the main controller PCB. 4-29 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 643: E602

    2) Try replacing the printer board. YES: End. Check the wiring; if normal, replace the main controller PCB. 4-30 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 644: E710

    2) Is the interface cable between the finisher controller PCB and the DC controller PCB normal? Correct the cable. YES: Replace the finisher controller PCB. 4-31 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 645 3) Try replacing the finisher controller PCB. Is the problem cor- rected? YES: End. Replace the DC controller PCB. 4-32 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 646: E717

    1) Turn off and then on the main power switch. Is the problem cor- rected? YES: Check the operation once again; if normal, end the work. 4-33 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 647: E740

    2) Is the connection between the riser PCB and the main controller PCB normal? Further, is the cable normal? Correct the connection/cable. 4-34 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 648: E742

    Connector 2) Is the connector (J102) on the DC controller PCB connected se- curely? Connect the connector securely. 4-35 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 649 1) Is there a foreign object that hinders the rotation of the fan in the rotating mechanisms of the primary charging cooling fan? YES: Remove the foreign object. 4-36 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 650 4) Try replacing the primary charging cooling fan. Is the problem cor- rected? YES: End. Check the wiring; if normal, replace the DC controller PCB. 4-37 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 651: Ac Power Is Absent

    2) Is the fuse on the DC power supply PCB blown? YES: Remove the cause of the fuse, and replace the fuse. 4-38 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 652 Check the wiring and the sensor lever; if normal, replace the sen- sor. Drive motor 3) Is each drive motor mounted correctly? Mount the motor correctly. 4-39 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 653 YES: Check the wiring and the motor driver PCB; if normal, replace the motor. Replace the DC controller PCB. 4-40 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 654 1) Is the size of the cassette indicated on the control panel? Check the cassette size detecting switch. Or, check the cassette pa- per size setting in service mode. 4-41 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 655 COPIER>I/O>DC-CON>IO-P01 change from ‘1’ to ‘0’? Check the wiring and the sensor flag; if normal, replace the sensor. 4-42 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 656: Turn On

    COPIER>FUNCTION>PART>CHK>MTR. Does the motor operate? Check the wiring and the motor driver PCB; if normal, replace the motor. 4-43 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 657 If the surface of the rail is soiled, clean it with alcohol, and apply a small amount of silicone oil (FY9-6010). 4-44 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 658 Scanning lamp (LA2), Reader controller PCB 4) Try replacing the scanning lamp. Is the problem corrected? YES: End. Replace the reader controller PCB. 4-45 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 659 Replace the DC controller PCB. Relay connector (J153, J155) 4) Is the connection of the relay connector secure? Connect it securely. 4-46 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 660 Toner (amount) 1) Is there toner in the hopper? Supply toner. (Find out how the user is supplying toner.) 4-47 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 661 1) Is the cassette paper sensor mounted correctly? Further, is the movement of the sensor flag normal? Mount the sensor correctly. 4-48 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 662: Pickup Fails (Paper Deck)

    Further, does the lifter move up when the compartment is slid inside the deck? See “The deck lifter fails to move up.” 4-49 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 663: The Deck Lifter Fails To Move Up (Side Paper Deck)

    PCB change from about 0 to 5 V when the deck is closed? YES: Check the wiring to the switch; if normal, replace the switch. Replace the deck driver PCB. 4-50 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 664 YES: Check the lever and the wiring; if normal, replace the switch. Replace the deck driver PCB. 4-51 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 665: Troubleshooting Feeding Faults

    The troubleshooting procedures that follow are organized according to location; to find out the location and the nature of a jam, use service mode (COPIER>DISPLAY>JAM). F04-501-01 4-52 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 666 YES: Check the transfer guide for foreign matte and deformation. Registration clutch 5) Is the operation of the registration clutch normal? Check the registration clutch. 4-53 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 667 5) Is the inlet guide switched over to suit the passage of small-size pa- per and large-size paper? Check the fixing assembly inlet guide drive solenoid (SL1). 4-54 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 668: Fixing/Delivery Assembly (Face-Down Delivery Assembly)

    3) Does the delivery flapper move correctly? Correct the potion of the delivery flapper solenoid, or replace it. 4-55 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 669: Cleaning Assembly

    4) Is the spring of the separation claws displaced? YES: Mount the spring correctly. Print paper, High-voltage transformer, DC controller PCB 5) Try paper of a type recommended by Canon. Is the problem cor- rected? YES: Advise the user to use recommended paper.
  • Page 670 (M18), and vertical path duplex motor (M25) rotate at the correct timing? Replace the motor. 4-57 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 671: Feeding Faults

    YES: The paper may be moist. Advise the user on the correct method of storing paper. 3) Try paper recommended by Canon. Is the problem corrected? YES: Advise the user to use recommended paper. Paper guide, Fixing assembly inlet drive solenoid (SL1) 4) Is the paper guide coated with toner or foreign matter? YES: Clean it with solvent.

  • Page 672: Arrangement And Functions Of Electrical Parts

    Drives the developing cylinder. Drives the registration roller. Drives the manual feed pickup roller. Drives the left deck pull-off roller. 4-59 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 673: Solenoids And Switches

    CHAPTER 4 TROUBLESHOOTING IMAGE FAULTS/MALFUNCTIONS 6.2 Solenoids and Switches MSW2 MSW3 MSW1 F04-602-01 4-60 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 674 Detects the state (open/closed) of the manual feed tray cover detection MSW3 Detects the attachment/detachment of the fixing/feed- ing unit. 4-61 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 675 CHAPTER 4 TROUBLESHOOTING IMAGE FAULTS/MALFUNCTIONS 6.3 Motors F04-603-01 4-62 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 676: Reader Unit

    Left deck pickup motor Vertical path duplex feeding motor Vertical path upper motor Vertical path lower motor Duplex feeding left motor 4-63 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 677 CHAPTER 4 TROUBLESHOOTING IMAGE FAULTS/MALFUNCTIONS 6.4 Fans F04-604-01 4-64 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 678 Primary charging cooling fan Heat discharging fan Controller cooling fan De-curling fan DC power supply fan HDD fan Duplex feeding fan 4-65 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 679 SVR5 PS14 PS22 SVR3 PS18 PS16 PS43 PS39 PS40 PS24 PS28 PS32 PS19 PS11 PS12 PS20 PS10 F04-605-01 4-66 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 680 CHAPTER 4 TROUBLESHOOTING IMAGE FAULTS/MALFUNCTIONS SVR1 PS30 PS34 PS31 PS38 PS33 PS37 PS29 PS35 PS45 PS36 PS46 F04-605-02 4-67 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 681 Vertical path 4 paper sensor PS28 Laser write start sensor PS29 Registration paper sensor PS30 Duplex pre-registration sensor 4-68 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 682 Detects the width of paper in the cassette 3. SVR5 Detects the width of paper in the cassette 4. (100-V model only) 4-69 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 683 CHAPTER 4 TROUBLESHOOTING IMAGE FAULTS/MALFUNCTIONS 6.6 Lamps, Heaters, and Others THM2 THM1 ELCB F04-606-01 4-70 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 684 TS1 Developing assembly toner sensor TS2 Hopper toner sensor Environment sensor HUM1 Temperature/humidity sensor (machine internal temperature sensor) 4-71 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 685 CHAPTER 4 TROUBLESHOOTING IMAGE FAULTS/MALFUNCTIONS 6.7 PCBs F04-607-01 4-72 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 686 Relays signals of sensors and motors of the fixing/ feeding unit. Main controller PCB Processes digital images/controls the system. 4-73 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 687 The DIP switch (SW1002 ) is for the factory. Do not use it in the field. (It is used when making settings before shipment of the machine.) 4-74 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 688 The shorting connectors of J303 are set as follows; be sure to transfer the shorting con- nectors to the new PCB upon replacement: 100V 120V 230V J303- :shorted by a jumper wire. F04-608-03 4-75 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 689 J4011 J4002 2 1 3 J4009 J4004 J4015 J4007 J4003 J4008 J4006 J4014 J4016 J4017 J4005 PN4005 F04-608-05 4-76 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 690: Hvt Pcb

    OFF: controlled to 43°C (default) Not used For details of drum heater control, see 6. “Controlling the Drum Heater” in Chapter 4. 4-77 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 691 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 692: Chapter 5 Service Mode

    CHAPTER 5 SERVICE MODE COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 693 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 694: Organization Of Service Mode

    Level 3 screen Level 3 screen Level 3 screen Preceding/ Preceding/ Preceding/ Following page Following page Following page F05-101-01 5-1 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 695: Starting Service Mode And Making Selections

    Service mode of the finisher Only if installed. BOARD Service mode of the accessory boards. Only if installed. F05-102-01 5-2 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 696: Ending Service Mode

    If you want, you can print out all service mode settings at once using service mode (COPIER>FUNCTION>MIS-P>P-PRINT). Service Label F05-104-01 Service Label 5-3 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 697: Basic Operations

    USER DPOT ACC-STS ANALOG Level 2 items CST-STS SENSOR Touch to select an item MISC ALARM-1 HV-STS F05-105-02 5-4 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 698 Clear key: clears a value. Start key: makes copies without ending service mode. F05-105-04 5-5 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 699 The following screen appears in response to COPIER>DISPLAY; for the items, see the pages that follow: VERSION USER DPOT ACC-STS ANALOG CST-STS SENSOR MISC ALARM-1 HV-STS F05-201-01 5-6 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 700: Main Controller Pcb

    Indicates the ROM version of the boot ROM of the main controller block. DIAG-DVC Indicates the version of the self diagnosis device. 5-7 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 701 COUNTER Indicates the type of control of the software counter. (00: 100 V, 01: USA, Europe) MODEL Indicates the identification of the model. (0: iR5000, 1: iR6000) <ACC-STS> Indicates the connection of accessories. FEEDER Indicates the connection of the ADF. (0: not connected, 1: connected) SORTER Indicates the state (connection) of the finisher and the puncher unit.
  • Page 702 Indicates the machine’s internal humidity. (by environment sensor) Unit: %RH FIX-U Indicates the temperature of the upper fixing roller. Unit: °C 5-9 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 703 Indicates the paper width of the cassette 4 in terms of paper size. (100-V model only) WIDTH-MF Indicates the paper width of the manual feeder in terms of paper size. 5-10 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 704 (T05-201-02) (For the feeder, T05-201- 04.) Indicates the source of paper. (T05-201-03) HHHHHH IIIII Indicates the paper size. 5-11 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 705 00xD Residual PI1, S1, xx37 delivery sensor (PI11S) S2, S3 00xE Pickup fault T05-201-02 00xF Timing error T05-201-04 5-12 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 706 0: copying machine/ main controller 1: feeder 2: finisher 3: C.F.F. 4: reader 5: printer 6: PDL 7: fax 5-13 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 707 TR-N2 Indicates the level of transfer charging current for the 2nd side of a double- sided print. 5-14 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 708 LLMT-P Indicates the laser power voltage control mechanism for printer (PDL) im- ages. (0: normal, 1: error) 5-15 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 709 Indicates the size of the original detected by the original size sensor. LPOWER Indicates the laser intensity on a real-time basis. 5-16 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 710 < ALRM-1 > < 1/1 > < READY > BODY SORTER ww xx yy zz PREV NEXT F05-201-04 5-17 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 711 Manual of the finisher. ww: staple alarm of finisher xx: staple alarm of saddle stitcher yy: stack alarm zz: tray alarm 5-18 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 712 CHAPTER 5 SERVICE MODE FEEDER>DISPLAY 2.2 FEEDER FEEDSIZE Indicates the size of an original detected by the ADF. 5-19 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 713 Input/output port of main controller PCB MN-CON F05-300-01 <Guide to the Screen> P001 xxxxxxxxxxxxxxxx bit 0 bit 15 address 5-20 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 714 1: paper present PS32 right deck feed paper sensor signal 1: paper present 5-21 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 715 1: stop PS47 right deck paper level sensor (upper) signal 1: paper present 5-22 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 716 2 duplexing feed fan detection signal not used not used not used not used high-voltage separation error signal 5-23 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 717 0: ON left deck lifter motor drive signal 0: ON primary charging wire cleaning motor (CCW) 1: ON signal 5-24 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 718 (half-speed) signal 1: ON de-curling fan (full-speed) signal 1: ON IO-P15 main relay OFF signal 1: ON 5-25 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 719 5-26 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 720 INT main motor INT error INT IO-P24 not used not used not used not used not used 5-27 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 721 1: ON not used not used not used not used not used 5-28 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 722 DATA area clock to CCD when 0→1→0, data transmitted output to RING2 when 0→1→0, data transmitted IO-P6 not used 5-29 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 723: Pcb

    5-30 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 724: Mn-Con

    LCD back-light control 1: ON coin robot delivery count 1: count coin robot pickup count 1: count 5-31 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 725 0: color UI present FAX SSB identification not used FAX SSB identification not used FAX SSB identification not used 5-32 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 726: Feeder

    IO-P05 external WDT clock output D/A data output D/A clock output 5-33 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 727 DIP switch (DIPSW3) signal 0: ON DIP switch (DIPSW2) signal 0: ON DIP switch (DIPSW1) signal 0: ON IO-P10 not used 5-34 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 728 TH DA-P08 delivery reversal sensor_DA DA-P09 delivery reversal sensor_TH DA-P10 not used DA-P11 not used DA-P12 not used 5-35 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 729: Sorter

    3 horizontal registration detection signal 4 trailing edge detection signal punch LED ON signal (output) 8-15 not used 5-36 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 730 0: paper present PI22 stapler drive home position detection signal 1: HP not used 5-37 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 731 DIP SW3 bit 6 0: ON DIP SW3 bit 7 0: ON DIP SW3 bit 8 0: ON 8-15 not used 5-38 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 732 ON/OFF stapler shift motor current switch 0: ON alignment motor current switch 0: ON 8-15 not used 5-39 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 733 3 AD-P06 horizontal registration detection signal 4 AD-P07 trailing edge detection signal DA-P01 punch LED ON signal (output) 5-40 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 734: Saddle Stitcher Unit

    HP detection signal 0: HP not used not used not used not used 8-15 not used 5-41 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 735 1: connected PI21S paper folding HP sensor connection detection 1: connected PI21S paper folding HP detection signal 0: HP 5-42 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 736 ‘7F’ or lower* AD-P16 PI15 paper push-on plate leading edge position connected at ‘7F’ or lower* sensor connection detection *Hexadecimal. 5-43 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 737: Adjust (Adjustment Mode)

    The following screen appears in response to COPIER>ADJUST; for the items, see the pages that follow: BLANK V-CONT ADJ-XY FEED-ADJ LASER HV-PRI CST-ADJ HV-TR DEVELOP HV-SP MISC DENS F05-401-01 5-44 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 738 Copy density White White Original density A higher setting increases text density. A lower setting decreases text density. F05-401-02 5-45 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 739 100 to 400 (A change of ‘1’ causes a shift of 0.1 mm.) adjustment Lower setting Read start position Higher setting Original Vertical size plate F05-401-04 5-46 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 740 Use it to adjust the CCD read position for stream reading. Range of 30 to 60 (A change of ‘1’ causes a shift of 0.1 mm.) adjustment 5-47 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 741 POWER Use it to adjust the laser power for non-potential control. Range of 0 to 255 adjustment 5-48 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 742 If you have replaced the DC controller PCB or cleared the RAM on the DC controller PCB, enter the settings indicated on the label on the new DC con- troller PCB. 5-49 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 743 Range of 1 to 500 adjustment BLANK-B Use it to enter the image trailing edge non-image width adjustment value. 5-50 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 744 Use it to enter the offset value for the VL target value for the copier (Vdc fine-adjustment). Range of -50 to +50 (default: 0) adjustment 5-51 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 745 If you have replaced the high-voltage unit or cleared the RAM on the DC controller PCB, enter the settings indicated on the label attached to the new high-voltage unit. 5-52 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 746 If you have replaced the high-voltage unit or cleared the RAM on the DC controller PCB, enter the settings indicated on the label attached to the new high-voltage unit. 5-53 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 747 If you have cleared the RAM on the DC controller PCB, enter the settings indicated on the service label. 5-54 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 748 Use it to enter the stacking capacity of the cassette 3 (50 sheets). C3-HVOL Use it to enter the stacking capacity of the cassette 3 (275 sheets). 5-55 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 749 1: 0.75 to 0.70 atm (up to altitude of 2500 to 3000m) 2: 0.70 to 0.65 atm (up to altitude of from 3000 to 3500m) 5-56 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 750: Feeder

    • The data will be stored on the ADF controller PCB. Range of -30 to +30 (unit: 0.1%) adjustment 5-57 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 751: Sorter

    4) Make a print of the Test Chart once again, and see that the position for the holes is as indicated. Paper Feeding direction Higher setting Lower setting F05-403-01 5-58 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 752: Function (Operation/Inspection Mode)

    The following screen appears in response to COPIER>FUNCTION; for the items, see the pages that follow: INSTALL FIXING SYSTEM PANEL PART-CHK LASER CLEAR MISC-R MISC-P HRD-DISK CLEANING SENS-ADJ F05-501-01 5-59 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 753 2) See that the adjustment ends automatically. 3) Record the updated setting indicated in service mode on the service label: COPIER>ADJUST>ADJ-XY>STRD-POS. 5-60 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 754 • The machine stops operation at the end of auto adjustment. 3) Record the updated settings on the service label (all under COPIER>ADJUST>CCD). (rear) F05-501-02 5-61 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 755 Is the reading glass mounted correctly? Is the edge gain correcting plate attached to the reading glass normal? Is the scanning lamp on? 5-62 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 756 5) When the following has been updated, enter the new settings: COPIER>ADJUST>CCD-EGGN-ST and -EGGN-END. Edge gain correction plate Copyboard glass Reading glass (front) F05-501-03 5-63 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 757 1) Select the mode item, and press the OK key. • The machine stops the operation automatically at the end of offset adjustment. 5-64 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 758 • The machine executes adjustment automatically, at the end of which the value is stored. 3) Likewise, repeat steps 1) and 2) for A6R and A4. 5-65 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 759 |a-c|=0.5mm or less F05-501-04 Caution a and b are points 10 mm from the edges of paper. 5-66 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 760 2) Press ‘+’ indicated on the touch panel at nine locations in sequence. 3) Select TOUCHKEY once again to end the operation. 5-67 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 761 1) Select the mode item, and press the OK key. • ON → 10 secs OFF → ON → 10 secs OFF → ON → OFF 5-68 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 762 (CL4) paper deck pickup clutch (CL102) developing clutch (CL1) registration roller clutch (CL2) T05-501-02 5-69 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 763 (SL1); draw releasing solenoid (SL101) fixing web solenoid (SL9) T05-501-04 5-70 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 764 1) Select the item, and press the OK key. 2) Turn off and then on the main power switch. E354-CLR E355-CLR 5-71 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 765 1) Select the mode item, and press the OK key. • The machine will print out a list of service mode items. 5-72 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 766 1) Select the mode item, and press the OK key. • The operation will end in about 1 sec, and the power will turn off. 5-73 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 767 7) Start downloading using the service support tool. 8) At the end of the operation, turn off and then on the main power switch. 5-74 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 768: Feeder

    1) Select the mode item, and press the OK key. • The machine stops operation at the end of the adjustment. 5-75 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 769: Option (Settings Mode)

    The following screen appears in response to COPIER>OPTION; for the items, see the pages that follow: BODY USER TEMPO F05-601-01 5-76 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 770 0: normal mode (plain paper; default), 1: special paper 1 mode (in high humidity environment, reduces fixing temperature), 2: special paper mode (thick paper) 5-77 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 771 Settings 0: normal control (default) 1: moves down inlet guide for 1st side only (A4R/297 mm or larger) 5-78 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 772 Use it to reduce the warm-up time if the room temperature is likely to be about 18°C or higher when the machine is first turned on. In the case of the iR5000 Series, the multiple rotation initial, standby, and print start temperatures are reduced by 15°C.
  • Page 773 Settings 0: normal (default), 1: to prevent re-transfer 2: to prevent separation fault, 3: to prevent transfer fault 5-80 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 774 Use it to change the upper limit for setting a copy count. Settings 1 to 999 (default: 999) 5-81 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 775 Settings 000 to 804 (T05-601-091); default: 000 for 100-V model, 203 for 120/ 230-V model 5-82 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 776 Use it to enable/disable indication of a warning for dust detection in stream reading. Settings 0: disable indication (default), 1: enable indication 5-83 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 777 Settings 0: OFF (accepts input of original size from control panel; default) 1: ON (detects original size automatically) 5-84 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 778 (S) total 1 (double-sided) copy (4C1) total 2 (double-sided) copy (4C2) L (double-sided) S (double-sided) T05-601-01a 5-85 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 779 (L/4) print (Bk 2) scan (S) print (4C/L) copy scan (S/4) print (4C/S) print (Mono/L) print (Mono/S) T05-601-01b 5-86 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 780 (S) color scan (S) copy scan (4C/S) copy scan (L) copy scan (S) copy scan (total) T05-601-01c 5-87 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 781: Cst

    Settings 4: A3 (230-V model: default); 16: 11×17 (120-V model: default); for other size code, see T05-601-02) 5-88 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 782 FOLI FOLIO 11×17 11×17 A-OFI Argentine OFFICIO LTRR LETTERR M-OFI Mexico OFFICIO LETTER STMT STATEMENT STMTR STATEMENTR T05-601-02 5-89 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 783 • Use it as an emergency remedy until the environment sensor is replaced. Settings 0: OFF (default), 1: enables F-HUM-D 5-90 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 784 • Uses the input humidity as the output of the humidity sensor. • Valid only if F-HUM-SW is set to '1'. Settings 30% to 99% (default: 35%) 5-91 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 785: Feeder

    Use it to set the margin width (W) on both sides of the fold when the saddle stitcher is used. Settings 0: normal width (5 mm), 1: larger width (10 mm; default) F05-603-01 5-92 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 786 Use it to turn off the slot 3 functions when the board inserted into the PCI slot 3 is out of order. Settings 0: normal (default), 1: OFF (board function not used) 5-93 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 787 The following screen appears in response to COPIER>TEST; for the items, see the pages that follow: NETWORK F05-701-01 5-94 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 788 17 gradations (w/ image correction) vertical straight lines 17 gradations (w/o image correction) horizontal straight lines blank T05-701-01 5-95 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 789 6). If a fault is found in the connection of the network cable, correct the fault, and go to step 5). 5-96 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 790 However, the environment of the user network may be faulty. Report to the system administrator, and ask for correction. 5-97 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 791 <Small Size and Large Size in the Mode> large size (L): larger than A4 or LTR. small size (S): A4 or LTR or smaller 5-98 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 792 FAX-PRT fax reception print counter RPT-PRT report print counter 2-SIDE double-sided print counter SCAN scanner counter 5-99 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 793 PO-CLN pre-transfer charging wire cleaner counter SP-CLN separation charging wire cleaner counter OZ-FIL3 ozone filter (FM3) counter 5-100 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 794 DLV-LCLW delivery lower separation claw counter *The limit of FX-WEB is set to 300,000. 5-101 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 795 FIN-PDDL finisher paddol counter SDL-STPL saddle staple counter PUNCH punch counter PNCH-HRS punch harness counter 5-102 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 796: Chapter 6 Self Diagnosis

    CHAPTER 6 SELF DIAGNOSIS COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 797 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 798: Error Codes

    0003 The sub thermistor has detected about 236°C or higher. Caution The error must be reset in service mode (COPIER>FUNCTION> CLEAR>ERR). 6-1 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 799 After replacing the fixing web, be sure to reset the two web counters in ser- vice mode: COPIER>COUNTER>MISC>FIX-WEB and COPIER> COUNTER>DRBL-1>FX-WEB. 6-2 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 800 Mode of Detection 0000 During printing, the toner supply signal is '0' (absence of toner) for 2 mins. 6-3 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 801 0002 While the laser is on, the BD signal cycle is found to be outside a specific range 10 times or more. 6-4 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 802 Nos. 0 through 5 (0: IC104, 1: IC105, 2: IC109, 3: IC110, 4: IC127, 5: IC130) chip faulty address (bit) 6-5 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 803 0002 The edge gain correction value changed more than a specific level compared with the correction value used for the preceding sheet. 6-6 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 804 0002 In stream reading, the edge white accumulation (processing) does not end after a period of 10 secs. 6-7 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 805 0001 An error has occurred in the communication between the various printer boards (accessories) and the main controller PCB. 6-8 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 806 0002 The transmission bit is not enabled after a period of 10 sec at the sync register of the IPC (IC5021) on the reader controller PCB. 6-9 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 807 0001 The main controller PCB has detected an error in the communica- tion between the DC controller PCB and the main controller PCB. 6-10 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 808 0000 While the DC power supply fan is being driven, the clock signal (FM6CLK) does not arrive for 5 secs or more. 6-11 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 809 0000 While the primary charging assembly cooling fan is being driven, the clock signal (FM2CLK) does not arrive for 5 secs or more. 6-12 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 810 0.5 sec or more. 6-13 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 811: Self Diagnosis Of The Finisher

    0002 When the power switch is turned on, the check sum of the EEPROM on the puncher driver PCB is found to have an error. 6-14 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 812 0002 The stapler unit does not return to home position when the stapler shift motor has been driven for 4 secs. 6-15 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 813 1/2 is at OFF position of the safety area detecting switch. 6-16 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 814 0002 The puncher does not return to home position when the horizontal registration motor has been driven for 4 secs. 6-17 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...

  • Page 815: Self Diagnosis Of The Saddle Stitcher

    0002 The guide home position sensor does not turn off when the guide motor has been driven for 1 sec. 6-18 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 816 0002 The stitch home position sensor (front) does not turn on when the stitch motor (front) has been rotated CCW for 0.5 sec or more. 6-19 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 817 0003 The connector of the paper push-on plate leading edge position sensor is found to be discontented. 6-20 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 818 6-21 T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 819 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 820 APPENDIX COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 821 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 822 Duplex feed left motor (M29) Duplex feed right motor (M18) Duplex paper sensor (PS34) Duplex pre-registration sensor (PS30) Horizontal registration sensor (PS31) COPYRIGHT© 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 823 Duplex feed left motor (M29) Duplex feed right motor (M18) Duplex paper sensor (PS34) Duplex pre-registration sensor (PS30) Horizontal registration sensor (PS31) COPYRIGHT© 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 824 DEVELOPING DC BIAS REMOTE signal DEV-DC-CNT DEVELOPING DC BIAS CURRENT CONTROL signal DEVCD* DEVELOPING CLUTCH DRIVE command DMFG DRUM MOTOR CLOCK signal COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000 Download Free Service Manual at http://printer1.blogspot.com...
  • Page 825 INVERTER ERROR signal L-RDY LASER INTENSITY READY signal LAMP_ON SCANNING LAMP DRIVE command LD(+) LASER DRIVE signal LD(-) LASER DRIVE signal LD-DT LASER INTENSITY REFERENCE signal COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 826 M14_A* REVERSAL MOTOR (A*) DRIVE command M14_B REVERSAL MOTOR (B) DRIVE command M14_B* REVERSAL MOTOR (B*) DRIVE command M16_A DUPLEXING HORIZONTAL REGISTRATION MOTOR (A) DRIVE command COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 827 DUPLEXING FEEDING LEFT MOTOR (B) DRIVE command M29_B* DUPLEXING FEEDING LEFT MOTOR (B*) DRIVE command SCANNER MOTOR (A) DRIVE command M3A* SCANNER MOTOR (A*) DRIVE command SCANNER MOTOR (B) DRIVE command COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 828 RIGHT DECK PICK-UP SORENOID DRIVE command RDRT RIGHT DECK RETRY DETECTION signal RGCD* REGISTRATION ROLLER CLUTCH DRIVE command RGPD REGISTRATION PAPER DETECTION signal RVFSD1* DELIVERY FLAPPER SORENOID DRIVE command COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 829 VERTICAL PATH 2 PAPER DETECTION signal VP3PD VERTICAL PATH 3 PAPER DETECTION signal VP4PD VERTICAL PATH 4 PAPER DETECTION signal WTFL WASTE TONER FEEDING SCREW LOCKED DETECTION signal COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 830 PS46 Registration drive lock Delivery assembly De-curling fan charging roller clutch solenoid sensor wire jam sensor cleaning PS29 PS45 motor Fixing web Registration length sensor paper sensor COPYRIGHT© 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 832 Open switch PCB Deck lifter Deck pickup Deck pickup motor solenoid upper limit roller releasing clutch sensor solenoid SW102 Deck lifter lower limit detecting switch A-11 COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 833: Shift Tray General Circuit Diagram

    J203 J123 J114 J205H <To host machine> <To host machine> J205F PS104 PS102 PS101 Limit sensor HP sensor (rear) (front) J206 PS103 Tray paper sensor A-12 COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 834: List Of Special Tools

    No. 1/No. 2 mirror. (front, rear) NA-3 Test Sheet FY9-9196 Used when adjusting/ checking images. Potential sensor FY9-3012 Used to make zero-level electrode checks on potential sensors. A-13 COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 835 A: each service person is expected to carry one. B: each group of five persons is expected to carry one. C: each workshop is expected to carry one. A-14 COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 836: List Of Solvents/Oils

    Tool No.: CK-0429 Lubricant Lubrication: scanner Silicone oil rail Tool No.: FY9-6011 (50cc) Conducting Lubrication: drum Ether, polytetra grease heater contact fluoethylene Tool No.: FY9-6008 (10 g) A-15 COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 838 Office Imaging Products Technical Support Division Office Imaging Products Quality Assurance Center CANON INC. Printed in Japan REVISION 0 (JULY 2000) (18723/22109) 5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan COPYRIGHT© 2000 CANON INC. CANON iR5000/iR6000 REV.0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 839 This publication is printed on 100% reprocessed paper. PRINTED IN JAPAN (IMPRIME AU JAPON) 0800M1.05-1...

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