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SECTION 22 — EXHAUST SYSTEM – SUBARU EX40
DANGER
Exhaust System – Subaru EX40
• See General Warnings on page 1-2.
WARNING
• See General Warnings on page 1-2.
MUFFLER
MUFFLER REMOVAL
1.
Disconnect battery and spark plug wire(s). See Side-Post Battery: Disconnecting the Battery-Gasoline
Vehicles on page 1-3.
See Top-Post Battery: Disconnecting the Battery- Gasoline Vehicles on page 1-4.
2.
If equipped, remove air deflector from top of engine.
3.
Remove the locknut (1) securing the muffler (2) to its mounting bracket (Figure 22-1, Page 22-2).
4.
Remove the hex nuts (3) and lock washers (4) at the cylinder head and remove muffler (2) from vehicle.
MUFFLER INSTALLATION
NOTE: Any time the muffler is removed from the vehicle, install a new exhaust gasket (5) (CC P/N 47539957001).
Two different exhaust gaskets have been used; one with a raised port opening, that has since been replaced
by the other; a flat, metal-reinforced, graphite gasket. Follow instructions below for proper orientation of the
exhaust gasket with raised port opening.
1.
Replace exhaust gasket (5) on the cylinder head exhaust port studs with a new gasket (Figure 22-1, Page
22-2). For exhaust gasket with raised port opening, orient gasket (5) with raised section of gasket up against
the flange of the muffler.
2.
Place muffler (2) into position and loosely secure it to mounting bracket with locknut (1) and to cylinder head
with lock washers (4) and hex nuts (3).
3.
Tighten hardware in the following order:
3.1.
At the cylinder head, tighten passenger-side hex nut (3) to 15 ft·lb (20 N·m).
3.2.
At the cylinder head, tighten driver-side hex nut (3) to 15 ft·lb (20 N·m).
3.3.
At the mounting bracket, tighten locknut (1) to 34 ft·lb (46 N·m).
4.
If equipped, install air deflector on top of engine.
5.
Connect battery and spark plug wire(s). See Side-Post Battery: Connecting the Battery-Gasoline Vehicles
on page 1-3. See Top-Post Battery: Connecting the Battery- Gasoline Vehicles on page 1-4.
6.
Place the shifter handle in NEUTRAL, the neutral lockout switch in MAINTENANCE, and chock the wheels.
7.
Start the engine and check for exhaust leaks and proper engine operation. See following DANGER.
DANGER
• Do not operate gasoline vehicle in an enclosed area without proper ventilation. The engine produces
carbon monoxide, which is an odorless, deadly poison.
2016 Precedent Golf Car Maintenance and Service Manual
22
Page 22-1
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Troubleshooting
