Starter/Generator Assembly - Club Car Precedent 2016 Maintenance And Service Manual

ELECTRICAL COMPONENTS – SUBARU EX40
CAUTION
490

STARTER/GENERATOR ASSEMBLY

1. Connect the brush wires to the holders using four lock washers (26) and four screws (25), making sure the
crossover leads are connected also. Tighten the screws to 31 in·lb (3.5 N·m) (Figure 19-2, Page 19-2).
2. To prevent contact between the brushes and commutator as the commutator is installed, and possible damage to
the brushes, lift the brush springs out of the notches in the brushes and pull the brushes back from the center of
the commutator end cover. The springs will rest on the sides of the brushes and help prevent them from sliding
towards the center of the cover (Figure 19-5, Page 19-4).
3. Install the commutator end cover (23) onto the armature shaft. Align the locating pin with the pin hole in the cover.
Install two M6 x 180 mm bolts (20) and tighten to 100 in·lb (11.3 N·m) (Figure 19-1, Page 19-2).
4. Push the brushes down into the holders. Position springs into the notches in the brushes. Install the brush cover
(30) that has the drain hole in it next to the A2 terminal. Install the remaining three brush covers (29) in the
openings in the commutator end cover (23) (Figure 19-2, Page 19-2).
Figure 19-4 Brush Spring Tension Test
2016 Precedent Golf Car Maintenance and Service Manual
19
Starter/Generator
Page 19-3