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Deif ASC-4 Commissioning Manuallines

Automatic sustainable controller
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COMMISSIONING GUIDELINES
ASC-4
Automatic Sustainable Controller
4189341077D

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  • Page 1 COMMISSIONING GUIDELINES ASC-4 Automatic Sustainable Controller 4189341077D...

  • Page 2: Table Of Contents

    1. General information 1.1 Warnings and notes ..........................................1.2 Legal information and disclaimer ..................................... 1.3 Safety issues ..............................................1.4 Electrostatic discharge awareness ....................................1.5 Factory settings ............................................1.6 General purpose ............................................2. Overview 2.1 Commissioning overview ........................................2.2 Before commissioning starts ......................................
  • Page 3 13.1.1 Modbus master, Serial 2 ......................................13.2 PV communication ..........................................13.2.1 Modbus master, Serial 1 ......................................13.2.2 Modbus protocol and write type ....................................13.2.3 Verification of the communication ..................................13.2.4 Alarms for unicast communication ..................................13.2.5 Alarms for broadcast communication ...................................

  • Page 4: General Information

    Legal information and disclaimer DEIF takes no responsibility for installation or operation of the generator set. If there is any doubt about how to install or operate the engine/generator controlled by the Multi-line 2 unit, the company responsible for the installation or the operation of the set must be contacted.
  • Page 5 INFO DEIF does not accept any responsibility for wiring errors. INFO The controllers interface to third party equipment. DEIF does not accept any responsibility for the operation of third party equipment. INFO The commissioning guidelines provide information about checking third-party equipment, for example, the switchboard wiring.

  • Page 6: Overview

    There are a few steps to follow when the ASC is configured. During the planning of the commissioning job, it can be useful to check whether the ASC is installed in the DEIF cabinet or in a customer-designed cabinet. This document can be used in both cases.

  • Page 7: Before Commissioning Starts

    Chapter DEIF control system commissioning 13.2, 13.3 Configure inverter type, IDs and baud rate Emergency stop Configure plant modes and set points 15.2 Configure minimum DG load Configure spinning reserve alarms Configure M-Logic with AUTO start/stop Transducer setup Before commissioning starts Before commissioning the ASC-system the commissioning engineer must have an overview of the IP and ID plan, and an overview of the power source data.

  • Page 8: Power Source Data

    Device IP address Modbus ID, monitoring Modbus ID, control Baud rate DPM - MIC 4002 (generator#2) 19200 DPM - MIC 4002 (generator#3) 19200 Table 2.2 Menus for Ethernet connection Connection Function Associated menus 9000 Ethernet ASC device IP number (9002 = IP/Subnet mask) (9003 = Gateway) 2.2.2 Power source data...

  • Page 9: Configuration Of Digital Power Meter

    The programming of transducers and power meters are not done from the DEIF PC Utility SW. On DEIF power meters, for instance MIB 7000C, the configuration menu is typically accessed by pressing “H”+ “VA” simultaneously. Please refer to the programming manual of your specific meter.

  • Page 10: Single Line Diagram

    4. Single line diagram The DEIF controller contains the single line diagram. In DEIF terms, this is represented with the “Application configuration”. There are two types of application configurations: • Stand-alone configuration • Power management configuration A stand-alone configuration contains only one DEIF ASC controller in the plant configuration.
  • Page 11 This example shows the plant with one ASC in a configuration with grid. The number of generators in the application cannot be configured on this screen unless it is a power management application. COMMISSIONING GUIDELINES 4189341077D EN Page 11 of 58...

  • Page 12: Power Management Application Configuration

    The power management provides a lot of combinations. The below screenshot shows only an example. Special for the power management application is that there is one controller per power source. In the example below, there are five DEIF Multi-line 2 controllers (AGCs and ASCs). COMMISSIONING GUIDELINES 4189341077D EN...
  • Page 13 To connect the photovoltaic and battery sources to the Mains load point: 1. The photovoltaic or battery source must be in Area configuration – Top. 2. Select the Area with the photovoltaic or battery source. 3. Select Mains load point under Area configuration – Top > Connection. 4.

  • Page 14: Power Management Can Bus

    4.2.1 Power management CAN bus These menus are used if the ASC is part of an integrated system (power management system). The menus are not used if the ASC is the only controller in a stand-alone system. Terminal Function Associated menus 7841, CANport select Power management communication CAN H...

  • Page 15: Terminal Overview

    5. Terminal overview Some basic wiring is needed before engaging the ASC in the system. These terminals must be wired in most cases. This terminal overview of the ASC is used in the case: This terminal overview of the ASC contains the hardware options M12-E2-H2-M14.6-M15.8. Other combinations of the option configuration will of course have different terminal overviews.

  • Page 16: Ac Configuration: Scaling

    6. AC configuration: Scaling Select the scaling to the proper setting. Note that you must do this before the rest of the nominal values are set up. If this selection is made from the display unit, you must press the key JUMP (keyJUMP, then keyUP or keyDOWN until you reach menu 9030).

  • Page 17: Power Supply Alarms

    7. Power supply alarms These alarms will activate if the power supply fails. The menus 4980/4990 are only present if the option G5/M4 is installed. Terminal Function Associated menus 4960 aux supply low voltage 24 V DC power supply 4970 aux supply high voltage Negative for terminal 1 4980 aux supply low voltage 24 V DC power supply...

  • Page 18: Breaker Connections

    8. Breaker connections PV breaker is present If the application configuration includes a PV breaker, the following terminals must be wired: Terminal Function Comments Open PV Breaker Open relay is used depending on breaker type: pulse Common for 14/16 Comm Close PV Breaker Closed relay is used depending on breaker type: pulse and continuous (contactor) Common for 17/19...

  • Page 19: Ess Breaker Is Present

    When there is a PV Breaker in the application and the ASC controls it, the application always contains one: ESS breaker is present If the application configuration includes a ESS breaker, the following terminals must be wired: Terminal Function Comments Open ESS Breaker Open relay is used depending on breaker type: pulse Common for 14/16...
  • Page 20 It is noted that the breaker configuration is set up in the “Application configuration”. There are no parameter menus for this. Compact breaker (MCCB) is not supported by the ASC. These menus and inputs associate with each other. Terminal Function Comments 2160 ESB open failure Feedback for the ESB open position...

  • Page 21: Mains Breaker Is Present

    The ASC cannot control the mains breaker, but it is necessary to wire in position feedbacks so that the ASC knows the status of the mains breaker. This is the case for non-power management systems (ASC is the only DEIF controller in the system).

  • Page 22: Generator Breaker Feedback Inputs

    The mentioned parameters, wiring and settings must be configured when it is not a power management system. Notice that the DPM DEIF MIC 4000 series also gives the possibility to configure this in the “M-Logic” programming tool. Note the available number of inputs is option-dependent. The below shown 43-48 (56:common) belong to option M12.
  • Page 23 Terminal Function Associated menus Maximum 16 gensets can be configured Common for 43-55 Com. Select the desired inputs in the I/O settings, which are accessed from the horizontal toolbar. COMMISSIONING GUIDELINES 4189341077D EN Page 23 of 58...

  • Page 24: Generator Configuration

    9. Generator configuration Generator parameter settings Before starting on this setup, please adjust the multi-inputs 102, 105, 108 to the needed input type, for instance 4-20 mA inputs. This applies only for units with option G5/M4 and if the transducer inputs are being used. The chapter describes the configuration and setup of the generator and mains values.
  • Page 25 Active power inputs Above, it is indicated that the ASC uses the multi-input 105 for the input that represents the active power of the generator. COMMISSIONING GUIDELINES 4189341077D EN Page 25 of 58...
  • Page 26 Reactive power inputs Above, it is indicated that the ASC uses the multi-input 108 for the input that represents the reactive power of the generator. COMMISSIONING GUIDELINES 4189341077D EN Page 26 of 58...

  • Page 27: Mains Configuration

    10. Mains configuration 10.1 Mains parameter settings The mains configuration is used in stand-alone applications which contain a mains feeder. The above shows that the active power of the mains import/export is measured on the analogue input 91 and the reactive power on analogue input 93 (in this example).

  • Page 28: Pv Configuratiion

    11. PV configuratiion 11.1 PV nominal values In the section “Power source data”, all AC values were collected. Now they can be entered into the ASC. 11.1.1 Nominal ratings Use the values collected in the Power source data chapter to adjust the nominal rating parameter values. Menu Function Comments Adjust the rating of the installed PV...

  • Page 29: Nominal Voltage

    Terminal Function Associated menus 6003, I nominal PV IL1 6043, CT primary 6044, CT, secondary PV IL1 PV IL2 PV IL2 PV IL3 PV IL3 Also adjust the CT settings of the CTs connected to the CT input terminals of the ASC. 11.1.3 Nominal voltage The voltage measurements need to be connected and set up in the menus.
  • Page 30 Terminal Function Associated menus 6042, BA secondary U If no voltage transformer is installed and the voltage is wired directly into the ASC, the ratio is set to 1:1. For example 415:415 on a 415 volt system. Terminal Function Associated menus 6051, BB primary U 1 6052, BB second.
  • Page 31 Also adjust the voltage transformer ratio if voltage transformers are used. They must always be checked if the scaling has been configured to 10-2500 V AC. COMMISSIONING GUIDELINES 4189341077D EN Page 31 of 58...

  • Page 32: Nominal Frequency

    11.1.4 Nominal frequency COMMISSIONING GUIDELINES 4189341077D EN Page 32 of 58...

  • Page 33: Ess Configuratiion

    12. ESS configuratiion 12.1 ESS nominal values In the section “Power source data”, all AC values were collected. Now they can be entered into the ASC. 12.1.1 Nominal ratings Use the values collected in the Power source data chapter to adjust the nominal rating parameter values. Menu Function Comments...

  • Page 34: Nominal Voltage

    Terminal Function Associated menus 6003, I nominal ESS IL1 6043, CT primary 6044, CT, secondary ESS IL1 ESS IL2 ESS IL2 ESS IL3 ESS IL3 Also adjust the CT settings of the CTs connected to the CT input terminals of the ASC. 12.1.3 Nominal voltage The voltage measurements need to be connected and set up in the menus.
  • Page 35 Terminal Function Associated menus 6042, BA secondary U If no voltage transformer is installed and the voltage is wired directly into the ASC, the ratio is set to 1:1. For example 415:415 on a 415 volt system. Terminal Function Associated menus 6051, BB primary U 1 6052, BB second.
  • Page 36 Also adjust the voltage transformer ratio if voltage transformers are used. They must always be checked if the scaling has been configured to 10-2500 V AC. COMMISSIONING GUIDELINES 4189341077D EN Page 36 of 58...

  • Page 37: Nominal Frequency

    12.1.4 Nominal frequency COMMISSIONING GUIDELINES 4189341077D EN Page 37 of 58...

  • Page 38: Communication Setup

    MIC 4002 and MIC 4224 include inputs that can be used as various breaker feedbacks. This is practical if the DPM is installed near the generator so additional feedback wiring over a large distance is avoided. In DEIF M-Logic, the feedbacks are configured. This example includes 3 generators and 1 mains incomer. COMMISSIONING GUIDELINES 4189341077D EN...
  • Page 39 Notice that in the M-Logic, the power meter number should be read as “the first”, “the second”, “the third” and so on. Example: Device Modbus ID, monitoring Logic line (in example) Associated DPM DPM - MIC 4002 (mains) Mains power meter 1 DPM - MIC 4002 (generator#1) DG power meter 1 DPM - MIC 4002 (generator#2)

  • Page 40: Pv Communication

    13.2 PV communication 13.2.1 Modbus master, Serial 1 Using the communication interface requires the use of Modbus master for the Sunspec-supported inverters or inverters with proprietary protocols. Terminal Function Associated menus 7561, PV Comm type (for example Sunspec) 7570, action at PV Communication error (Modbus master) Modbus communication 7510 Ext comm ID and Baud rate 7520, action at communication error (Modbus slave)

  • Page 41: Verification Of The Communication

    DEIF ASC comm. ID 19200 Menu 7511 19200 Menu 7511 19200 Menu 7511 Now switch to unicast and adjust the DEIF ASC to a proper ID: Inverter number Inverter Modbus ID Baud rate selected DEIF ASC comm. ID 19200 19200 19200 This means that the inverter number 1 will be tested and should respond to the ASC set points.

  • Page 42: Alarms For Unicast Communication

    13.2.4 Alarms for unicast communication Three alarms can be used when using the unicast approach (due to the continuous handshake with the inverter communications). In a communication topology where the broadcast method is used, the alarms can be switched off due to one-sided communication (ASC >...

  • Page 43: Verification Of The Communication

    DEIF ASC comm. ID 19200 Menu 7511 19200 Menu 7511 19200 Menu 7511 Now switch to unicast and adjust the DEIF ASC to a proper ID: Inverter number Inverter Modbus ID Baud rate selected DEIF ASC comm. ID 19200 19200 19200 This means that the inverter number 1 will be tested and should respond to the ASC set points.

  • Page 44: Alarms For Broadcast Communication

    3. When setting up the communication: a. Use the routing table b. Set up the IP address you intend the HD67510 to have c. Set up the Modbus slave details (communication to DEIF ASC) d. Don’t disconnect the socket e. Enable broadcast with ID 0...
  • Page 45 4. Set up the translate table: a. Set up slave ID 0 for broadcast using UDP Broadcast and route it to the IP of the inverter. • Note that the desired slave ID address of the inverter has to be checked in the user manual of the inverter – 126 is for example for SMA STP25000 TL.
  • Page 46 5. Update the settings to the ADFweb (check ADFweb manual for factory IP address). INFO Notice the dip switch position of the ADFweb. Both dip 1 and dip 2 have to be checked according to the manual from ADFweb. If one them is wrong, you cannot programme the device. COMMISSIONING GUIDELINES 4189341077D EN Page 46 of 58...

  • Page 47: Emergency Stop

    14. Emergency stop The emergency stop will send a 0 kW reference to the PV plant and open the PV breaker if it is present. The fail class can be selected to warning if the alarm input has to be used for other purpose. Menu Function Comments...

  • Page 48: Operating Modes

    15. Operating modes All modes are described in the designer’s reference handbook of the ASC and the AGC in more details. 15.1 Stand-alone system In a stand-alone system, the requested mode is adjusted in the menu 6071. Parameter Range Menu group Notes Island mode Fixed power A stand-alone system can only run in Island mode, Fixed power, or mains power...

  • Page 49: Power Management System

    Set points grid-tied The set points during grid-tied operation are adjusted in the ASC. In the tree structure, the peak shaving, power export and fixed power values can be selected and adjusted. 15.2 Power management system In an integrated system, the power management selection is needed. The actual mode is transmitted on the power management communication.

  • Page 50: Spinning Reserve

    Two alarms can be enabled. They can drive alarm relays and display alarms. These signals can be used as a driver to start additional generators or trip load groups. Since the DEIF controller only raises the alarm, the associated actions must be configured in the peripheral system (for instance third party genset controllers and load groups PLCs).
  • Page 51 If adjusted to 10 %, the setting will reserve that on the generators. In this way, the generator plant can always instantly supply the set amount. The setting refers to the actual PV production, hence it is a dynamic spinning reserve because the pv production may vary. Origin of spinning reserve Note that the spinning reserve setting can be taken from the ASC, or a PLC can write the data into the ASC.

  • Page 52: Auto Start/Stop

    17. Auto start/stop In order to automatically start and stop the production from the inverters, it is recommended to configure a condition in M-Logic that ensures that the start signal is there while the controller is in full automatic: If switches, operators, PLC, SCADA or other methods are used, of course this setup is not needed or may vary depending on the requested.

  • Page 53: Transducer Setup

    Multi-input 102, 105, 108 are configured to 4-20 mA signals in menus 10980/10990/11000 in the utility SW. Notice that the 4-20 mA inputs of the option M4 are multi-inputs, and they must be configured correctly in the DEIF Utility SW.

  • Page 54: Translation

    Power [kW] Current out [mA] Power import from grid 700 kW 20 mA Power export to grid -700 kW 4 mA Press the dotted line in front of the value to modify it. 18.2.2 Translation In the translations page, the multi-inputs can be translated. COMMISSIONING GUIDELINES 4189341077D EN Page 54 of 58...

  • Page 55: Test Procedure For Transducer Signals

    18.3 Test procedure for transducer signals It is essential to test the transducer signals into the DEIF controller. Please follow these steps to verify the good functionality. All 4-20 mA inputs may be used. In the example, the mains power transducer is used (multi-configurable input 102).

  • Page 56: Mains Transducer

    18.3.1 Mains transducer Open the MB (Mains Breaker). Now zero amps will flow to or from the mains. Power Current out MB open position 0 kW 12 mA Display view (translated example) Display view (master language) PV380.0 380.0 380.0V PV380.0 380.0 380.0V Mains kW Analog 102 PROTECTION SETUP...
  • Page 57 Display reading Signal [mA] Multi-conf. input 102 [kW] Multi-conf. input 105 [kW] Multi-conf. input 108 [kW] COMMISSIONING GUIDELINES 4189341077D EN Page 57 of 58...

  • Page 58: Appendix A: Modified Parameter List

    19. Appendix A: Modified parameter list An example of the modified parameter list for the ASC. The parameter list may seem overwhelming when opened but some main groups may be worked on. As it may be noted, about 35 parameters need to be changed in order to get a functioning system. Figure 19.1 Example of a stand-alone system modified parameter list for a Solar controller COMMISSIONING GUIDELINES 4189341077D EN...

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