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5 Transport, Packaging and Storage
Annual visual inspections:
• Screw connections (check unsecured screw connections
for tight fit)
• Battery installation and accommodation
• ventilation
If block voltages are outside the specified range or if the
surface temperatures of different blocks differ by more than
5 K, customer service should be requested.
in operation since 6-V-blocks
6.81 V
< 6 month
6.60 - 7 .19 V
> 6 month
6.64 - 7 .16 V
Tab. 7: Permissible range of float charge voltages
4.7 Disruptions
Behaviour at Disruptions
You will find the relevant information in the installation and
operating instructions for the central battery system.
4.8 Spare parts
Only use original spare parts from the manufacturer.
ATTENTION!
Wrong or faulty spare parts from other manufacturers can
cause serious damage to the battery. Ensure the same char-
ging state when changing the battery blocs.
RECOMMENDATION:
not more than 25% of the battery blocks in a battery set
should be replaced. Therefore with 18 blocks not more than
5 blocks should be replaced.
When 50% of the expected service life is exceeded and sin-
gle battery block fails, the complete set should be replaced
4.9 Ordering Spare Parts
Please state the following when ordering spare parts:
• order number
• rated capacity
• type
In case of complaints you need a RMA - number from us. For
further information see www.ceag.de!
12
Mounting- and Operating Instruction Eaton LoadStar-S JSB 40071860396 March 2021 www.ceag.de
5 Transport, Packaging and Storage
WARNING! RISK OF INJURY! There is a risk of injury when
transporting or loading due to falling parts.
12-V-blocks
13.62 V
batteries will be destroyed or damaged by improper trans-
port.
13.33 - 14.16 V
The following safety instructions must therefore always be
13.38 - 14.11 V
observed:
• Never lift loads over persons.
• Always move the device with the greatest care and caution.
• Only use suitable slings and hoists with sufficient load-
• Always transport and store the LoadStar-S system upright
• Avoid ingress of dust and moisture during transport.
• Ensure that all transport routes are clear (sufficient width
• Only use means of transport (e.g. lift trucks, forklift trucks,
• Observe all instructions regarding transport conditions,
For the execution of transport work, use only personnel who
are familiar with the usual methods and signals and are able
to carry out the transport work professionally, safely and in
accordance with the risks involved.
5.1 Transport inspection
Check delivery immediately upon receipt for completeness
and transport damage. In case of externally recognizable
transport damage, do not accept the delivery or accept it
only under reservation.
5.2 Packing
If no return agreement has been made for the packaging,
separate materials by type and size and return them for
further use or recycling.
SAFETY NOTES!
ATTENTION! DAMAGE TO PROPERTY!
bearing capacity.
(markings and tilt indicator on the packaging).
and clear height for all transport movements). Sufficient
space is available for people to move aroand if loads tilt or
slip. Have sufficient load-bearing capacity (for load, pak-
kaging and means of transport). The means of transport
used cannot be overstrained with regard to gradients and
the nature of the subsoil.
etc.), slings (traverses, chains, ropes, etc.) and securing
devices (wedges, squared lumber, guide, tensioning, se-
curing ropes, etc.) in perfect technical condition and with
sufficient load-bearing capacity.
transport position, attachment points on the transport
packaging or on the device / switch cabinet.
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