WAGNER AquaCoat 5010 GA 5000EAW Operating Manual page 54

VERSION 03/2018
1. Place metallic product tank (14) containing a suitable medium (e.g., flushing agent or
water) in the AquaCoat cabinet.
2. Immerse in tank the suction system (13).
3. Clamp the potential equalization line (22) to the product tank (14).
4. Mount automatic gun (4) to reciprocator or other gun mounting.
The spray gun must have grounding connection over the attachment.
5. Establish connection for atomizer air (27) (blue) between GA 5000EAW automatic gun
and external controller.
6. Only with GA 5000EAWEC: Establish connection for shaping air (29) (green) between
GA 5000EAWEC automatic gun and external regulator.
7. Establish connection for control air (28) (red) between GA 5000EAW automatic gun
and external valve.
8. Connect the control cable (23) to external floating switch (see Chapter 6.8.2.1).
9. To perform a leak test on the entire installation, the pressure is slowly increased step
by step until the maximum pressure as indicated on the type plate for the system and
product pressure generator fitted is reached.
– "Pump pressure" regulator up to 0.8 MPa; 8 bar; 116 psi
– With product pressure regulator: "Product pressure" regulator up to 0.8 MPa; 8 bar;
116 psi
10. Maintain the pressure for 5 minutes and check all connecting parts for leaks.
11. Reduce the pressure, when the seal of the system has been ascertained.
12. Flush system through well (see Chapter 8.1.3).
13. Relieve the pressure from the system and secure the spray gun from being actuated
(see Chapter 7.4.3).
14. Remove flushing agent.
6.8.2.3 PREPARATION FOR SPRAYING
CAUTION
Electrical discharge when using coated product tanks!
Risk of injury; product charge not optimal.
Ensure that the metal part of the tank is connected to the potential equalization line
(e.g., remove coating from around the connection point).
Preparation for spraying
1. Fill the metallic product tank (14) with lacquer and place in the cabinet.
2. Immerse in tank the suction system (13).
3. Clamp the potential equalization line (22) to the product tank (14).
4. Connect the AquaCoat system to the electric socket with the electric cable (9).
5. Close the cabinet door (2).
6. Switch on mains switch on the VM 5020WA.
7. Activate high voltage at the external switch via the control cable (23).
8. The system is ready for use.
ORDER NUMBER DOC 2369735
54