Related Manuals for Plockmatic BK5030
Summary of Contents for Plockmatic BK5030
- Page 1 INSTALLATION MANUAL BK5030 SYSTEM including CT5010e and CT5030 Part no:122-106962 Doc no: X17138 Date: November 2012...
- Page 2 Warning: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. The product (System) which is connected to this machine will be class A Note The domestic environment is an environment where the use of broadcast radio and television receivers may be expected within a distance of 10 m of the apparatus...
- Page 3 Introduction This installaion manual contains instructions how to install this machine. To make sure that this machine is properly installed, carefully read and follow the instructions in this manual. Keep this manual in a handy place near the machine while installing. Please read the Safety Information before installing this machine.
- Page 4 Safety Information When using this machine, following safety precautions should always be followed. Safety during operation WARNING: • To avoid hazardous situations like for instance electric shock or danger while exposed to moving, rotating or cutting devices, do not remove any covers, guards or screws other than those specified in this manual.
- Page 5 General safety, continued CAUTION: • The machine and its peripherals must be installed and maintained by a customer service repre- sentative who has completed the training course on those models. • Always follow all warnings marked on, or supplied with, the equipment. • When you disconnect the power plug from the wall outlet, always pull the plug (not the cable).
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Page 6: Table Of Contents
TABLE OF CONTENTS 1 INSTALLATION PROCEDURE ......1-1 1.1 INSTALLATION REQUIREMENTS ...........1-1 1.1.1 MINIMUM SPACE REQUIREMENTS ..........1-1 1.1.2 POWER REQUIREMENTS ............1-2 1.2 INSTALLATION FLOW CHART ..........1-3 1.3 BOOKLET MAKER INSTALLATION..........1-5 1.3.1 ACCESSORY CHECK ..............1-5 1.3.2 INSTALLATION PROCEDURE ............1-6 1.3.3 ADJUSTMENTS ................1-14 1.3.4 CONNECTORS................1-18 1.3.5 CHECK THE INSTALLATION ............1-19 1.4 COVER FEEDER INSTALLATION ..........1-21... - Page 7 1.6 BOOK FOLDER INSTALLATION ..........1-49 1.6.1 ACCESSORY CHECK ..............1-49 1.6.2 INSTALLATION PROCEDURE .............1-50 1.6.3 ADJUSTMENTS ................1-54 1.6.4 DOCKING ..................1-57 1.6.5 INSTALLING STACKER SAFETY BRACKET .......1-59 1.6.6 CONNECTORS................1-60 1.6.7 CHECK THE INSTALLATION ............1-62 1.7 CREASER TRIMMER INSTALLATION ........1-66 1.7.1 ACCESSORY CHECK ..............1-66 1.7.2 INSTALLATION PROCEDURE .............1-67 1.7.3 DOCKING ..................1-91 1.7.4 CONNECTORS................1-93...
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Page 8: Installation Procedure
November 2012 INSTALLATION REQUIREMENTS INSTALLATION PROCEDURE INSTALLATION REQUIREMENTS 1.1.1 MINIMUM SPACE REQUIREMENTS 400 mm 15.8” 4 2 0 - 6 3 0 m m 360 mm 360 mm 810 mm 700 mm 16.5-24.8” 14.2” 14.2” 31.9” 27.6”... -
Page 9: Power Requirements
November 2012 INSTALLATION REQUIREMENTS 1.1.2 POWER REQUIREMENTS WARNING 1. Make sure that the wall outlet is near the main machine and easily a ccessible. Make sure the plug is firmly inserted in the outlet. 2. Avoid multi-wiring. 3. Be sure to ground the machine. 1. Input voltage level: 100 - 240 V AC, 50 - 60 Hz, 4 - 2 A. 2. -
Page 10: Installation Flow Chart
November 2012 INSTALLATION REQUIREMENTS INSTALLATION FLOW CHART The following flow chart shows how to install the optional units more efficiently. Install the Booklet maker BK5030 Does the user require a Cover Feeder? Install the Cover Feeder CF5030 Does the user require a Trimmer? Install the Trimmer TR5030 Does the user require a Book Folder? - Page 11 November 2012 INSTALLATION TR5030 Trimmer: Enables On-line trimming. Especially thicker sets ( > 4 sheets) look unprofessional because of ”creep”. TR5030 will trim those edges ( up to 16 mm / 5/8”). CF5030 Cover Feeder: Enables the possibility to add colour covers to the book- lets.
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Page 12: Booklet Maker Installation
D. Shift tray plate ..............1 E. Exit tray plate ............... 1 F. Powercords ................. 3 G. Terminator plug, will always be installed onto BK5030 ..1 H. Terminator plug TR5030 ............1 I. Interlock Jumper TR5030 ............. 1 J. Cable protector ..............1 K. -
Page 13: Installation Procedure
BOOKLET MAKER INSTALLATION November 2012 1.3.2 INSTALLATION PROCEDURE Unpacking Remove all packaging material. Carefully pull out the foam blocks [A] (x2) from underneath the BK5030. WARNING Two persons are required to remove the foam blocks. - Page 14 November 2012 BOOKLET MAKER INSTALLATION Mount Ramp Support [B] according to top picture. Place Ramp [C] according to lower picture. Carefully roll BK5030 off the pallet.
- Page 15 BOOKLET MAKER INSTALLATION November 2012 Exit arm catcher Remove the adhesive backing from the Exit Arm Catcher [A]. 2. Install the Exit arm catcher on the finisher as shown in picture. The nut on the Exit arm catcher should be centered over the Exit paper arm, according to lower picture. Lift up the Exit paper arm, and set it onto the Exit Arm Catcher [B].
- Page 16 November 2012 BOOKLET MAKER INSTALLATION Printer exit tray Make sure that the Exit Paper Arm [A] is in the upper position. 2. Remove the finisher exit tray by removing screws [B] ( x 4). 3. Remove the plastic deflector [C], on the finisher exit tray.
- Page 17 BOOKLET MAKER INSTALLATION November 2012 4. Install the Shift Tray Plate [E] on to the finisher ( use x 4 counter screws from installation kit). 5. Install the Exit Tray Plate [F] on to the finisher exit tray (use x 4 from instal- lation kit). 1-10...
- Page 18 November 2012 BOOKLET MAKER INSTALLATION Docking assembly DS5030 Finisher [A] ( x 4) Remove the four screws on Finisher Rear Cover [A]. Using the screws Install the Docking Assembly [B] as shown in second picture. 1-11...
- Page 19 BOOKLET MAKER INSTALLATION November 2012 Rail Unit Select this hole if CT5010 /CT5030 is installed Select this hole if CT5010 /CT5030 is NOT installed If installing a Rail Unit [A], install it according to picture. Select correct rail hole[C]. NOTE: If the Rail unit is installed at a later time the height adjustment of the Booklet maker has to be redone.
- Page 20 November 2012 BOOKLET MAKER INSTALLATION Interface to SR5030 Finisher Finisher Main PCB Remove Finisher Back Cover [A] ( x 5). Guide the communication cable through opening [B] on back cover (The cable is part of the installation kit). Make a loop on the cable [C] and attach a Cable tie. Install the communication cable, to connector CN2 [D] ( x1) on the finisher main board.
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Page 21: Adjustments
BOOKLET MAKER INSTALLATION November 2012 1.3.3 ADJUSTMENTS Front and Back cover removal Remove screws [A] ( x6) and remove Bookler maker front cover . Remove screws [B] ( x2), loosen screws [C] ( x3) and remove Booklet maker rear cover ( x5). - Page 22 November 2012 BOOKLET MAKER INSTALLATION Docking the BK5030 to the SR5030 finisher If installing a Rail unit, install it now. NOTE: If the Rail unit is installed at a later time the height adjustment of the Booklet maker has to be redone.
- Page 23 BOOKLET MAKER INSTALLATION November 2012 Booklet Maker, rear view Booklet Maker, front view To adjust the position of the Booklet Maker use the four adjustment nuts [I]. To move the Booklet Maker upwards/downvards turn all four adjustment nuts the same amount. One revolution equals 2 mm difference in height. To adjust the Booklet Maker side to side turn only the two adjustment nuts on the front side or the two on the rear side.
- Page 24 November 2012 BOOKLET MAKER INSTALLATION Booklet Maker, outfeed view To adjust the position of the Booklet Maker in the infeed / outfeed direction, turn only the two adjustment nuts on the infeed side or the two on the outfeed side. Repeat adjustments 5, 6 and 7 until the position of the Booklet Maker is correct.
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Page 25: Connectors
Install the Terminator plug [D] and the Interlock jumper [E] . NOTE: Unless Trimmer TR5030 will be installed. If so, communication cable and power cord between BK5030 and TR5030 will be connected. Connect the Power cord [F] to the Booklet Maker ( x1). -
Page 26: Check The Installation
Press the [Tools] button and then the [Service] button. Key in password 107 and press the [OK] button. Select BK5030 and press the [Enter] button. Go to Diagnostics and press the [OK] button then press the [Start] button. If you should receive a fault code after performing a Detailed self diagnostic, a service manual and trained technician is required to solve the problem. - Page 27 BOOKLET MAKER INSTALLATION November 2012 14. Open the Booklet maker top cover and install an interlock cheater to be able to run the Booklet maker with the top cover open. WARNING: • To avoid hazardous situations, please read and follow the safety information in the beginning of this manual.
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Page 28: Cover Feeder Installation
November 2012 COVER FEEDER INSTALLATION COVER FEEDER INSTALLATION 1.4.1 ACCESSORY CHECK [A ] [B ] Check the quantity and condition of the accessories in the box against the follow- ing list: Description Q’ty A. DSD Calibration strip ............1 B. Self adhesive label, not used in CF5030 ......1 C. -
Page 29: Installation Procedure
November 2012 COVER FEEDER INSTALLATION 1.4.2 INSTALLATION PROCEDURE Unpacking Remove all parts from the box. Cut the cable tie [A] to release the paper bin, self adhesive label [B] and DSD Calibration strip [C]. Discard the self adhesive label [B]. Place the DSD Calibration strip on the cable holder [C] behind the Booklet Maker rear cover. - Page 30 November 2012 COVER FEEDER INSTALLATION 1. Install the Feed roller assembly [A] by pressing it to the front side and lifting it into position according to arrows [B]. 2. Make sure that the Feed roller locks into position [C]. 1-23...
- Page 31 November 2012 COVER FEEDER INSTALLATION Removal of Booklet Maker Top Cover Remove screws [A] ( x 4). Remove screws [B] ( x 2). Remove screws [C] ( x 2). Remove screws [D] ( x 3). Remove top cover [E]. 1-24...
- Page 32 November 2012 COVER FEEDER INSTALLATION Cover Feeder Dummy Remove screws [A] ( x 2). Remove the Cover Feeder dummy [B]. 1-25...
- Page 33 November 2012 COVER FEEDER INSTALLATION Installing the Cover Feeder Install the Cover Feeder in the exact same position as the Cover Feeder dummy was installed. Fasten with screws ( x 2). 1-26...
- Page 34 November 2012 COVER FEEDER INSTALLATION Install motor harness [A] ( x 1). Install sensor harness [B] ( x 1). Install fan harness [C] ( x 2) on PCB [D], located under the Top Cover. Install Top Cover ( x 11). 1-27...
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Page 35: Enabling The Cover Feeder
Press the [Tools] button and then the [Service] button. Key in password 107 and press the [OK] button. Select BK5030 and press the [Enter] button. Scroll to “CF5030 installed: No”. Press the [CHG] button, so that it reads “CF5030 installed: Yes”. -
Page 36: Check The Installation
Press the [Tools] button and then the [Service] button. Key in password 107 and press the [OK] button. Select BK5030 and press the [Enter] button. Go to Diagnostics and press the [OK] button then press the [Start] button. If you should receive a fault code after performing a Detailed self diagnostic, a service manual and trained technician is required to solve the problem. - Page 37 November 2012 COVER FEEDER INSTALLATION 14. Open the Booklet maker top cover and install an interlock cheater to be able to run the Booklet maker with the top cover open. WARNING: • To avoid hazardous situations, please read and follow the safety information in the beginning of this manual.
- Page 38 November 2012 COVER FEEDER INSTALLATION E. Press down the green marks on Paper bin and load the covers. F. Move the adjustable side guides up against the covers, until there is no clear- ance. G. Set up the Cover Feeder to Cover ON, the fan will start and the Cover Feeder will prefeed the first cover to be ready for the set from the copier.
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Page 39: Trimmer Installation
November 2012 TRIMMER INSTALLATION TRIMMER INSTALLATION 1.5.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the follow- ing list: NOTE: - The Installation Box is located in the trim bin on the Trimmer. - The trim bin is tie wrapped on the rear. - Trimmer fan is bubble wrapped and located inside the Trimmer. -
Page 40: Installation Procedure
TRIMMER INSTALLATION November 2012 1.5.2 INSTALLATION PROCEDURE Unpacking Remove all parts from the pallets. Ensure all of the packing material is removed from the outside of the Trimmer. Tilt the Trimmer to upright position. WARNING Two persons are required to tilt the Trimmer to the upright position. 1-33... - Page 41 November 2012 TRIMMER INSTALLATION Remove the belt stacker Booklet Maker Loosen screws [A] on the Booklet Maker ( x 2 ). Disconnect the Belt stacker cable ( x 1). Remove belt stacker from the Booklet maker. Secure screws [A] ( x 2 ).
- Page 42 TRIMMER INSTALLATION November 2012 Install Rail Extension Remove the Rail stop from the Rail under the Boklet Maker. Insert the Rail extension [A] into the Rail under the Booklet Maker [B]. Press the plugs [C] into the holes in the Rail under the Trimmer and press/ hammer down the plugs ( x 4).
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Page 43: Adjustments
November 2012 TRIMMER INSTALLATION 1.5.3 ADJUSTMENTS Height adjustment Remove the Trimmer front cover by removing the screws [A] ( x 4). Move the Trimmer up to the Booklet maker. 1-36... - Page 44 TRIMMER INSTALLATION November 2012 Height adjustment Adjust the height of the Trimmer, so that the docking bracket [B] on the Trim- mer fits in the docking hole [C] on the Booklet maker (one revolution on the nuts is 1.5mm / 1/16” in height). Adjust by turning the four nuts [D] on the Trim- mer with the Multi tool. NOTE: Make sure that the Ground plate on the docking bracket [B], is ground- ed correctly.
- Page 45 November 2012 TRIMMER INSTALLATION Seen from the rear of the system, make sure that the Trimmer is parallel with the Booklet Maker [E] ± 2mm. If necessary, adjust by turning the two nuts [F] on the outfeed side of the Trimmer. 1-38...
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Page 46: Docking
TRIMMER INSTALLATION November 2012 1.5.4 DOCKING Docking procedure Trimmer interior towards Booklet Maker Loosen nuts [A] to the Locking bracket [B] ( x 2). Dock the Trimmer to the Booklet maker. Secure the Trimmer by lifting the Locking bracket [B] and tightening nuts [A] x 2). - Page 47 November 2012 TRIMMER INSTALLATION Install Belt stacker Trimmer Loosen screws [A] ( x 2) on the Trimmer. NOTE: Unless the Book folder BF5030 will be installed. If so, the Belt stacker will be installed on to the Book folder instead. Install the Belt stacker on to the Trimmer.
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Page 48: Connectors
TRIMMER INSTALLATION November 2012 1.5.5 CONNECTORS Connect the Belt stacker cable [A] to the Trimmer ( x1). NOTE: Unless a Book folder BF5030 also will be installed. If so, the Belt stacker cable will be connected to the Book folder instead. Remove the Trimmer Terminator plug from the Booklet maker [B] ( x1). - Page 49 November 2012 TRIMMER INSTALLATION [ I ] Booklet Maker with Trimmer installed Trimmer with cable protector installed 1-42...
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Page 50: Check The Installation
In the Trimmer, check the Index 16 value [A]. Press the [Tools] button and then the [Service] button. Key in password 107 and press the [OK] button. Select BK5030 and press the [Enter] button. Select NVM and press enter. Scroll to INDEX 16. TRKnife Zero. - Page 51 TRIMMER INSTALLATION 12. Pull out both staple cartridges [A] and close the top cover. 13. Undock the BK5030 from the copier. 14. Go to Diagnostics and press the [OK] button then press the [Start] button. 15. If you should receive a fault code after performing a Detailed self diagnostic, a service manual and trained technician is required to solve the problem.
- Page 52 TRIMMER INSTALLATION November 2012 24. Send one A3/11 x 17” job to the Booklet maker. 25. Check for the correct feeding of the sheets. NOTE: The sheets should enter in the middle of the infeeder. If not, adjust the Booklet maker according to section ( 1.3.3 on page 1-14).
- Page 53 November 2012 TRIMMER INSTALLATION 31. A. Set up the Cover Feeder to Cover OFF and remove all covers from the bin. Use the Purge mode to completely empty the Cover Feeder from covers. B. Prepare a 15mm high stack of A3/11 x 17” covers. C.
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Page 55: Book Folder Installation
November 2012 BOOK FOLDER INSTALLATION BOOK FOLDER INSTALLATION 1.6.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty A. Communication cable ............1 B. Power cord ................1 C. Extended trim bin (two parts) ..........1 Screw and nut .............. -
Page 56: Installation Procedure
BOOK FOLDER INSTALLATION November 2012 1.6.2 INSTALLATION PROCEDURE Unpacking Remove all parts from the pallet. Ensure all of the packing material is removed from the outside of the Book Folder. Tilt the Book Folder to upright position. WARNING Two persons are required to tilt the Book Folder to the upright position. 1-49... - Page 57 November 2012 BOOK FOLDER INSTALLATION Remove the belt stacker Trimmer Trimmer Disconnect the power cord to the Booklet Maker ( x 1). Loosen screws [A] ( x 2 ) securing the Belt Stacker on the Trimmer. Disconnect the Belt stacker cable ( x 1) from the Trimmer.
- Page 58 BOOK FOLDER INSTALLATION November 2012 Extended trim bin Remove the existing trim bin from the Trimmer. This trim bin can not be used together with the Book Folder. Assemble the new extended trim bin [A] with the four screws and nuts from the installation kit ( x 4, x 4).
- Page 59 November 2012 BOOK FOLDER INSTALLATION Install Rail Extension Remove the Rail stop from the Rail under the Trimmer. Insert the Rail extension [A] into the Rail under the Trimmer [B]. Press the plugs [C] into the holes in the Rail under the Trimmer and press/ hammer down the plugs ( x 4).
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Page 60: Adjustments
BOOK FOLDER INSTALLATION November 2012 1.6.3 ADJUSTMENTS Height adjustment Remove the front cover of the Book Folder by removing the screws [A] ( x 4). Move the Book Folder up to the Trimmer. 1-53... - Page 61 [D] on the Book Folder with the Multi tool (one revolution on the nuts is 1.5mm in height). Adjust on the front and rear. NOTE: The Multi Tool is located behind the rear cover of the BK5030 ( x 4).
- Page 62 BOOK FOLDER INSTALLATION November 2012 Parallellity adjustment Seen from the rear of the system, make sure that the Book Folder is parallell with the Trimmer [E] ± 2mm. If necessary, adjust by turning the two nuts [F] on the outfeed side of the Book Folder . 1-55...
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Page 63: Docking
November 2012 BOOK FOLDER INSTALLATION 1.6.4 DOCKING Docking procedure Book Folder interior, view towards Belt Stacker Loosen nuts [A] to the Locking bracket [B]. Dock the Book folder to the Trimmer. Secure the Book folder by lifting the Locking bracket [B] and tightening nuts [A] ( x 2). - Page 64 BOOK FOLDER INSTALLATION November 2012 Installing Belt stacker Book Folder Loosen screws [A] ( x 2) on the Book Folder. Install the Belt stacker on to the Book Folder. Secure the Belt stacker by tightening screws [A] ( x 2) on the Book Folder. 1-57...
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Page 65: Installing Stacker Safety Bracket
November 2012 BOOK FOLDER INSTALLATION 1.6.5 INSTALLING STACKER SAFETY BRACKET Nuts not shown in picture Mount safety brackets [A] on stacker. Fasten screws [B] ( x 2) with nuts [C] ( x 2) (nuts is to be placed on the inside). -
Page 66: Connectors
Install the communication cable [C] between the Trimmer and the Book Folder x 1). Connect the power cord from the BK5030 to the BF5030 Mount the cable protector [D] positioned as shown with two screws in the holes [E] and route the cables inside the cable protector ( x 2). - Page 67 November 2012 BOOK FOLDER INSTALLATION Route cables through the cable holders on the rear of the Booklet Maker, Trim- mer and Book Folder. 1-60...
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Page 68: Check The Installation
In the Trimmer, check the Index 16 value [A]. Press the [Tools] button and then the [Service] button. Key in password 107 and press the [OK] button. Select BK5030 and press the [Enter] button. Select NVM and press enter. Scroll to INDEX 16. TRKnife Zero. - Page 69 BOOK FOLDER INSTALLATION 11. Pull out both staple cartridges [A] and close the top cover. 12. Undock the BK5030 from the copier. 13. Go to Diagnostics and press the [OK] button then press the [Start] button. 14. If you should receive a fault code after performing a Detailed self diagnostic, a service manual and trained technician is required to solve the problem.
- Page 70 BOOK FOLDER INSTALLATION November 2012 24. Send five 10 sheet booklets of A3 / 11x17” (40 pages of A4/8.5 x 11 = a book- let containing 10 sheets of A3 / 11x17”) to the Booklet maker system. 25. Check for the correct feeding of the sheets. NOTE: The sheets should enter in the middle of the infeeder. If not, adjust the Booklet maker according to section ( 1.3.3 on page 1-14).
- Page 71 November 2012 BOOK FOLDER INSTALLATION 31. Check that the covers are correctly fed into the Booklet maker. 32. A. Set up the Booklet maker to Cover Off and remove all covers from the bin. Use the Purge mode to completely empty the Cover Feeder from covers. B.
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Page 72: Creaser Trimmer Installation
ROTATOR CREASER TRIMMER INSTALLATION November 2012 CREASER TRIMMER INSTALLATION 1.7.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty A. Communication cable between the Booklet maker....... and the CT5010 / CT5030 ..............1 B. -
Page 73: Installation Procedure
1.7.2 INSTALLATION PROCEDURE Preparations 1. Install BK5030. ( 1.3 on page 1-5) 2. Ensure that sofware in BK5030 is of version 2.00 or higher. Download the latest software from http://www.plockmatic.se/customer-centre using your personal log-in information. 3. Turn off the Booklet Makers power. - Page 74 ROTATOR CREASER TRIMMER INSTALLATION November 2012 Install Rail Extension Select this hole Select this hole if CT 5010/CT 5030 is installed if CT 5010 /CT 5030 is NOT installed Remove the Rail stop from the Rail under the CT5030. Insert the Rail extension [A] into the Rail under the Trimmer [B]. Press the plugs [C] into the holes in the Rail under the Trimmer and press/ hammer down the plugs ( x 4).
- Page 75 November 2012 ROTATOR CREASER TRIMMER INSTALLATION Install Top Cover for Finisher ( Applicable only for CT5010) 1. Remove curved Top Cover [A], by removing screws ( x 4) [B]. 2. Unhook the Top Cover. 1-68...
- Page 76 ROTATOR CREASER TRIMMER INSTALLATION November 2012 3. Secure uncurved Top Cover [C] with screws and nuts ( x 4, x4) [D] 1-69...
- Page 77 November 2012 ROTATOR CREASER TRIMMER INSTALLATION Unpack 1. Remove the straps [A] 2. Remove the lid [B]. 1-70...
- Page 78 ROTATOR CREASER TRIMMER INSTALLATION November 2012 CAUTION! Ensure that the waste box is saved. 3. Remove the Waste Box and ensure the box is saved [C]. 1-71...
- Page 79 November 2012 ROTATOR CREASER TRIMMER INSTALLATION 4. Remove the Ramp Support [D] . 5. Remove the Protection Foam Blocks (x2) [E]. 1-72...
- Page 80 ROTATOR CREASER TRIMMER INSTALLATION November 2012 6. Remove Ramp Support Foam (x2) [F]. 1-73...
- Page 81 November 2012 ROTATOR CREASER TRIMMER INSTALLATION 7. Remove from the Corners the Protection Foam Blocks (x4) [G]. 1-74...
- Page 82 ROTATOR CREASER TRIMMER INSTALLATION November 2012 8. Remove the Paper Box [H]. 9. Remove the Plastic Cover [ 10. Remove Accessories Box [J] 1-75...
- Page 83 November 2012 ROTATOR CREASER TRIMMER INSTALLATION 11. Open the bottom corners of the box [K]. Remove the Protection Foam [L]. Remove Front and Rear Cover ( x 2) ( CT5030 Servicemanual REP 3.3.1 ) [M]. 1-76...
- Page 84 November 2012 ROTATOR CREASER TRIMMER INSTALLATION 12. Adjust the height of the casters (x4). The height, X should be equal 44 mm when installing CT5030 and equal 32 mm when installing CT5010e. 1-77...
- Page 85 ROTATOR CREASER TRIMMER INSTALLATION November 2012 13. Pull out the foam blocks (x2) underneath the BK5030. WARNING Two persons are required to remove the foam blocks. 1-78...
- Page 86 November 2012 ROTATOR CREASER TRIMMER INSTALLATION 14. Mount Ramp Support Foam according to picture [N]. 1-79...
- Page 87 ROTATOR CREASER TRIMMER INSTALLATION November 2012 15. Place Ramp according to picture. 1-80...
- Page 88 November 2012 ROTATOR CREASER TRIMMER INSTALLATION 16. Carefully roll CT5030 off the pallet. WARNING Two persons are required to carefully roll CT5030 off the pallet. 1-81...
- Page 89 ROTATOR CREASER TRIMMER INSTALLATION November 2012 17. Remove packaging Operator Manual from the CT5030 [O]. 18. Open and unpack the Accessories Box. 1-82...
- Page 90 November 2012 ROTATOR CREASER TRIMMER INSTALLATION 19. Position the Docking Bracket Outfeed and secure with screws [P] ( x 2) 20. Position Docking Bracket Infeed and secure with screws [Q] ( x 2) 1-83...
- Page 91 ROTATOR CREASER TRIMMER INSTALLATION November 2012 21. Position the Paper Path Bracket and secure with screws [R] ( x 2). 1-84...
- Page 92 November 2012 ROTATOR CREASER TRIMMER INSTALLATION 22. Position the Cable Protector [S] 23. Secure with screws ( x 2). 1-85...
- Page 93 ROTATOR CREASER TRIMMER INSTALLATION November 2012 24. Remove the screw to Docking Sensor bracket [T] ( x 1). 25. Route Sensor cable through the hole in the docking infeed [U]. 1-86...
- Page 94 November 2012 ROTATOR CREASER TRIMMER INSTALLATION 26. Connect the connector [V] and secure it with a cable retainer [W]. 27. Re-assemble the Docking Sensor bracket by re-tighten the screw [X]. 1-87...
- Page 95 ROTATOR CREASER TRIMMER INSTALLATION November 2012 27. Position the Side Front Cover and secure with screws and nuts [Z] ( x 4, x 4). 1-88...
- Page 96 November 2012 ROTATOR CREASER TRIMMER INSTALLATION 29. Re-attach the Front and Rear Cover ( x 2) CT5030 Servicemanual REP 3.3.1 ) 30. Assemble Waste Box 31. Place the box under the waste transporter and against the Cable Protector. 1-89...
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Page 97: Docking
ROTATOR CREASER TRIMMER INSTALLATION November 2012 1.7.3 DOCKING 1. Position the CT5030 in front of the Rail edge and the Printer. 2. Push the the CT5030 towards the Printer. 3. Dock the CT5030 with the Printer. 1-90... - Page 98 November 2012 ROTATOR CREASER TRIMMER INSTALLATION 4. Position the BK5030 in front of the edge of the Rail and CT5030. 5. Push the the BK5030 towards the CT5030 until docked. 1-91...
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Page 99: Connectors
[Communication cable] [CAN to Trimmer] [CAN Termination plug] 1. Remove the CAN-termination plug from the BK5030 and install it in the CT 5030. [CAN to CT5030] [Communication cable] 2. Install CAN-cable from (Booklet Maker)Termination plug terminal to CT 5030 terminal “COM Booklet Maker”. - Page 100 November 2012 ROTATOR CREASER TRIMMER INSTALLATION CAN TO BK5030 CAN Termination Plug Main cord Communication cable from the finisher 4. Ensure that the CT5030 is switched off and install the main cord. 1-93...
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Page 101: Adjustment
ADJUSTMENT November 2012 1.7.5 ADJUSTMENT 1. Adjust Infeed and Outfeed height before docking CT5030 to Printer and Booklet Maker. Turn casters Rear (x2) and Front (x2) [A]. Adjust casters using the Multi tool. Turn Clockwise to raise CT5030 and CCW to lower.Ensure that gaps in-between covers are paral- lel after docking. -
Page 102: Check The Installation
To uninstall CT 5030: - Enter BK 5030 Servce Components chapter BK5030 chapter 5.5.1. - Change CT 5030 Installed from Yes to No 2. Refer to the s/w release Document and ensure that the CT s/w is at appropriate level.