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BOOKLET MAKER BM 15
Operator Manual
11 October 2006
Part no: 107-102306
Doc no: T10162
A

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Summary of Contents for Plockmatic BM 15

  • Page 1 BOOKLET MAKER BM 15 Operator Manual 11 October 2006 Part no: 107-102306 Doc no: T10162...
  • Page 11 BOOKLET MAKER BM 15 TECHNICAL MANUAL SERVICE MANUAL PARTS LIST 9 October 2006...
  • Page 13: Table Of Contents

    T08099 TECHNICAL MANUAL BM 15 TABLE OF CONTENTS 1. DIRECTION CONVENTIONS ............4 2. REPAIRS AND ADJUSTMENTS (REP) .......... 5 REP 2.1 LEFT AND RIGHT COVER ..............5 REP 2.2 FRONT COVER ................... 6 REP 2.3 REAR COVER ..................7 REP 2.4 STAPLER MODULE ................
  • Page 14: Direction Conventions

    T08099 TECHNICAL MANUAL BM 15 1. DIRECTION CONVENTIONS The following terminology is used throughout this manual: Rear side Left side Right side Front side...
  • Page 15: Repairs And Adjustments (Rep)

    T08099 TECHNICAL MANUAL BM 15 2. REPAIRS AND ADJUSTMENTS (REP) REP 2.1 LEFT AND RIGHT COVER Removal Left Cover Open the Front Cover. Remove the screws [A]. Remove the screws [B]. Remove the cover. Right Cover Removal of the Right Cover is performed the same way as removal of the Left Cover.
  • Page 16: Rep 2.2 Front Cover

    T08099 TECHNICAL MANUAL BM 15 REP 2.2 FRONT COVER Removal Remove the Left Cover according to REP 2.1. Open the Front Cover. Remove the screw [A] and the lift cord. Remove the screw [B]. Lift off the cover. Replacement Reverse the removal procedure.
  • Page 17: Rep 2.3 Rear Cover

    T08099 TECHNICAL MANUAL BM 15 REP 2.3 REAR COVER Removal Remove the screws [A]. Remove the cover. Replacement Reverse the removal procedure.
  • Page 18: Rep 2.4 Stapler Module

    T08099 TECHNICAL MANUAL BM 15 REP 2.4 STAPLER MODULE Stapler Module tilted open Stapler Module Tilting the module open Open the Front Cover. Press down [A] the Stapler Module and pull it outwards [B].
  • Page 19 T08099 TECHNICAL MANUAL BM 15 Removal Remove the Left and Right Cover according to REP 2.1. Remove the Front Cover, according to REP 2.2. Tilt the Stapler Module open. Lower the fold stop to the cutout [A] by turning the adjustment wheel [B].
  • Page 20 T08099 TECHNICAL MANUAL BM 15...
  • Page 21: Rep 2.5 Stapler Head

    T08099 TECHNICAL MANUAL BM 15 REP 2.5 STAPLER HEAD Removal Remove the Stapler Module according to REP 2.4. Remove the screws [A] holding both the stapler heads [B] and the mounting plate [C]. Remove the stapler heads and the mounting plate.
  • Page 22: Rep 2.6 Anvils

    T08099 TECHNICAL MANUAL BM 15 REP 2.6 ANVILS Removal Remove the Rear Cover, according to REP 2.3. Tilt the Stapler Module open, according to REP 2.4. Remove the screws [A]. Remove the anvil. Replacement Reverse the removal procedure.
  • Page 23 T08099 TECHNICAL MANUAL BM 15 Adjustment Staple one set. Check that the staples are formed properly: • The legs of the staples should be in line with the body. If they are not - adjust the position of the anvils vertically.
  • Page 24: Rep 2.7 Fold Knife

    T08099 TECHNICAL MANUAL BM 15 REP 2.7 FOLD KNIFE Removal Remove the Rear Cover, according to REP 2.3. Remove the Left and Right Cover according to REP 2.1. Remove screws [A] holding the bar, one on each side. Remove the bar [B].
  • Page 25 T08099 TECHNICAL MANUAL BM 15 Adjustment Loosen the front screws [F] holding the knife guides, one on each side. Remove the gear wheel [G]. Manually turn one of the gear wheels to move the Fold Knife in position between the fold rollers.
  • Page 26: Rep 2.8 Fold Rollers

    T08099 TECHNICAL MANUAL BM 15 REP 2.8 FOLD ROLLERS Removal Open the Front Cover. Remove the Left and Right Cover, according to REP 2.1. Remove the retaining rings [A], two on each side, and remove the gear wheels, two on the right side.
  • Page 27: Rep 2.9 Motor

    T08099 TECHNICAL MANUAL BM 15 REP 2.9 MOTOR Removal Remove the Rear Cover, according to REP 2.3. Remove the Right Cover, according to REP 2.1. Remove the gear wheel [A]. Remove the retaining ring and the gear wheel [B]. Remove the screws [C] Lift out the motor.
  • Page 28: Rep 2.10 Solenoid

    T08099 TECHNICAL MANUAL BM 15 REP 2.10 SOLENOID Removal Remove the Rear Cover, according to REP 2.3. Tilt the Stapler Module open according to REP 2.4. Remove the screws [A]. Note the position of the wires and disconnect the solenoid connector, see picture below.
  • Page 29 T08099 TECHNICAL MANUAL BM 15 Adjustment Push down the upper paper stop [C] and check that it reaches the base. Move the solenoid to adjust.
  • Page 30: Rep 2.11 Start Sensor

    T08099 TECHNICAL MANUAL BM 15 REP 2.11 START SENSOR Removal NOTE: The sensor could be accessed by opening or removing the Front Cover according to REP 2.2. For best accessibility - remove the Stapler Module, according to REP 2.4. Remove the screw [A] through the hole in the upper paper guide.
  • Page 31: Rep 2.12 Interlock Switch

    T08099 TECHNICAL MANUAL BM 15 REP 2.12 INTERLOCK SWITCH White wire Black wire Removal Remove the Rear Cover, according to REP 2.3. Remove the Left Cover, according to REP 2.1. Note the position of the wires, see picture above, and disconnect the connec- tors from the switch.
  • Page 32 T08099 TECHNICAL MANUAL BM 15...
  • Page 33: Rep 2.13 Printed Circuit Board

    T08099 TECHNICAL MANUAL BM 15 REP 2.13 PRINTED CIRCUIT BOARD Removal Remove the Rear Cover, according to REP 2.3. Remove the Left Cover, according to REP 2.1. Remove the screws [A]. Note the position of the wires, see picture below, and disconnect the connectors.
  • Page 34: Rep 2.14 Booklet Quality

    T08099 TECHNICAL MANUAL BM 15 REP 2.14 BOOKLET QUALITY Purpose The purpose is to ensure that the staples are positioned in the centre of the set, that the fold is in the centre of the set and parallel to the edge of the set.
  • Page 35 T08099 TECHNICAL MANUAL BM 15 Adjustment 2 Run a few A3-sets. Check that the set is folded in the centre of the set (fi gure 2). If not, go to step 3. Figure 2 Open the Front Cover. Adjust the height of the fold stop [A] by turning the adjustment wheel [B].
  • Page 36 T08099 TECHNICAL MANUAL BM 15 Adjustment 3 Run a few A3-sets. Check that the fold is parallel to the edge of the set (fi gure 3). If not, go to step 3. Figure 3 Remove the Rear Cover according to REP 2.3.
  • Page 37: Parts List

    T08099 TECHNICAL MANUAL BM 15 3. PARTS LIST Item Part number Description Q’ty Note 107-100509-43UL Left cover 151103 Panel assy 151102 Front cover assy 107-100510-43UL Right cover 107-101448-26 Rear cover 107-100706 Foot...
  • Page 38 T08099 TECHNICAL MANUAL BM 15 Item Part number Description Q’ty Note 60633-UL Cable clamp 80513 Grommet 80889-UL Cable hanger 151101 Printed circuit board 151107 Upper fold roller gear Incl. one-way clutch 151108 Lower fold roller gear Incl. one-way clutch 107-100517...
  • Page 39 T08099 TECHNICAL MANUAL BM 15 Item Part number Description Q’ty Note 107-101863 Extension spring 151105 Upper fold roller assy Incl. shaft, washers, spring wheels, retaining rings 151104 Lower fold roller assy Incl. shaft, washers, spring wheels, retaining rings 107-101499 Guide plate...
  • Page 40 T08099 TECHNICAL MANUAL BM 15 Item Part number Description Q’ty Note 107-100572 Anvil 107-100638 Lower paper path 151110 Stapler head 107-100552 Upper paper guide 107-100553 Mounting plate stapler 107-101820 Guide plate 107-101819 Guide plate 96133 Sensor...
  • Page 41 T08099 TECHNICAL MANUAL BM 15 Item Part number Description Q’ty Note 107-101170 Flanged bushing 56653 Spring 107-101006 Upper paper stop 107-101005 Lower paper stop 107-101068 Upper guide block 75947 Spring 107-101007 107-101714 Lower guide block 151111 Adjustment wheel assy Incl. inserts...
  • Page 42 T08099 TECHNICAL MANUAL BM 15 Item Part number Description Q’ty Note 151112 Paper stop arm 151113 Shaft 151114 Link arm assy Incl. clamp ring, needle bearing, cylindrical pin 107-100518 Support shaft 771008 Micro switch 107-101188-UL Solenoid 107-101862 Spring 107-101008 Bracket...
  • Page 43 T08099 TECHNICAL MANUAL BM 15 Item Part number Description Q’ty Note 151115 Knife guide assy Incl. inserts 107-101555 151116 Knife assy Incl. spacers, washers, screws, damper 87271-UL Motor...

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