T08099 TECHNICAL MANUAL BM 15 1. DIRECTION CONVENTIONS The following terminology is used throughout this manual: Rear side Left side Right side Front side...
T08099 TECHNICAL MANUAL BM 15 2. REPAIRS AND ADJUSTMENTS (REP) REP 2.1 LEFT AND RIGHT COVER Removal Left Cover Open the Front Cover. Remove the screws [A]. Remove the screws [B]. Remove the cover. Right Cover Removal of the Right Cover is performed the same way as removal of the Left Cover.
T08099 TECHNICAL MANUAL BM 15 REP 2.2 FRONT COVER Removal Remove the Left Cover according to REP 2.1. Open the Front Cover. Remove the screw [A] and the lift cord. Remove the screw [B]. Lift off the cover. Replacement Reverse the removal procedure.
T08099 TECHNICAL MANUAL BM 15 REP 2.4 STAPLER MODULE Stapler Module tilted open Stapler Module Tilting the module open Open the Front Cover. Press down [A] the Stapler Module and pull it outwards [B].
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T08099 TECHNICAL MANUAL BM 15 Removal Remove the Left and Right Cover according to REP 2.1. Remove the Front Cover, according to REP 2.2. Tilt the Stapler Module open. Lower the fold stop to the cutout [A] by turning the adjustment wheel [B].
T08099 TECHNICAL MANUAL BM 15 REP 2.5 STAPLER HEAD Removal Remove the Stapler Module according to REP 2.4. Remove the screws [A] holding both the stapler heads [B] and the mounting plate [C]. Remove the stapler heads and the mounting plate.
T08099 TECHNICAL MANUAL BM 15 REP 2.6 ANVILS Removal Remove the Rear Cover, according to REP 2.3. Tilt the Stapler Module open, according to REP 2.4. Remove the screws [A]. Remove the anvil. Replacement Reverse the removal procedure.
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T08099 TECHNICAL MANUAL BM 15 Adjustment Staple one set. Check that the staples are formed properly: • The legs of the staples should be in line with the body. If they are not - adjust the position of the anvils vertically.
T08099 TECHNICAL MANUAL BM 15 REP 2.7 FOLD KNIFE Removal Remove the Rear Cover, according to REP 2.3. Remove the Left and Right Cover according to REP 2.1. Remove screws [A] holding the bar, one on each side. Remove the bar [B].
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T08099 TECHNICAL MANUAL BM 15 Adjustment Loosen the front screws [F] holding the knife guides, one on each side. Remove the gear wheel [G]. Manually turn one of the gear wheels to move the Fold Knife in position between the fold rollers.
T08099 TECHNICAL MANUAL BM 15 REP 2.8 FOLD ROLLERS Removal Open the Front Cover. Remove the Left and Right Cover, according to REP 2.1. Remove the retaining rings [A], two on each side, and remove the gear wheels, two on the right side.
T08099 TECHNICAL MANUAL BM 15 REP 2.9 MOTOR Removal Remove the Rear Cover, according to REP 2.3. Remove the Right Cover, according to REP 2.1. Remove the gear wheel [A]. Remove the retaining ring and the gear wheel [B]. Remove the screws [C] Lift out the motor.
T08099 TECHNICAL MANUAL BM 15 REP 2.10 SOLENOID Removal Remove the Rear Cover, according to REP 2.3. Tilt the Stapler Module open according to REP 2.4. Remove the screws [A]. Note the position of the wires and disconnect the solenoid connector, see picture below.
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T08099 TECHNICAL MANUAL BM 15 Adjustment Push down the upper paper stop [C] and check that it reaches the base. Move the solenoid to adjust.
T08099 TECHNICAL MANUAL BM 15 REP 2.11 START SENSOR Removal NOTE: The sensor could be accessed by opening or removing the Front Cover according to REP 2.2. For best accessibility - remove the Stapler Module, according to REP 2.4. Remove the screw [A] through the hole in the upper paper guide.
T08099 TECHNICAL MANUAL BM 15 REP 2.12 INTERLOCK SWITCH White wire Black wire Removal Remove the Rear Cover, according to REP 2.3. Remove the Left Cover, according to REP 2.1. Note the position of the wires, see picture above, and disconnect the connec- tors from the switch.
T08099 TECHNICAL MANUAL BM 15 REP 2.13 PRINTED CIRCUIT BOARD Removal Remove the Rear Cover, according to REP 2.3. Remove the Left Cover, according to REP 2.1. Remove the screws [A]. Note the position of the wires, see picture below, and disconnect the connectors.
T08099 TECHNICAL MANUAL BM 15 REP 2.14 BOOKLET QUALITY Purpose The purpose is to ensure that the staples are positioned in the centre of the set, that the fold is in the centre of the set and parallel to the edge of the set.
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T08099 TECHNICAL MANUAL BM 15 Adjustment 2 Run a few A3-sets. Check that the set is folded in the centre of the set (fi gure 2). If not, go to step 3. Figure 2 Open the Front Cover. Adjust the height of the fold stop [A] by turning the adjustment wheel [B].
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T08099 TECHNICAL MANUAL BM 15 Adjustment 3 Run a few A3-sets. Check that the fold is parallel to the edge of the set (fi gure 3). If not, go to step 3. Figure 3 Remove the Rear Cover according to REP 2.3.
T08099 TECHNICAL MANUAL BM 15 3. PARTS LIST Item Part number Description Q’ty Note 107-100509-43UL Left cover 151103 Panel assy 151102 Front cover assy 107-100510-43UL Right cover 107-101448-26 Rear cover 107-100706 Foot...
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