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Summary of Contents for Plockmatic SR 85
- Page 1 Installation Manual Bookletmaker SR 85 and Trimmer TR 85 January 2002...
- Page 2 Introduction This install manual covers the installation of the Booklet maker SR 85 and the Trimmer TR 85. If you have any comments or remarks, please contact us on one of the following numbers: Email: support.oem@plockmatic.se Phone: +46 8 602 50 41...
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Page 3: Table Of Contents
Table of contents 1. Minimum space requirements Page 1.1 Space requirements 2. Installing the Bookletmaker 2.1 Unpacking 2.2 Remove the Panels and Shelf 2.3 Power requirements 2.4 Preparing the printer 2.5 Interface 2.6 Wiring communication cable 2.7 Connectors communication cable 2.8 Adjustments 2-10 3. -
Page 4: Minimum Space Requirements
1. Minimum space requirements 1.1 Space requirements Ensure that the minimum required floor space is available for an installation of the Bookletmaker SR 85 including the Trimmer TR 85 as shown in figure 1. 400 mm 505 mm 354 mm... -
Page 5: Installing The Bookletmaker
2. Installing the Bookletmaker 2.1 Unpacking Remove all parts from the pallets. Remove the two cardboard handles underneath the Bookletmaker, by pulling them straight out. Slide the SR85 of the pallet. Unpack installation kit. Box containing: EPROM Exit arm catcher Template Communication cable Powercord... -
Page 6: Remove The Panels And Shelf
Open the Top cover on the Booklet maker and remove the Belt stacker wheel. Install the Belt stacker wheel (1) on the Belt stacker with one 7 mm allen screw. Figure 2. Figure 2 2.2 Remove the Panels and Shelf Remove the Panels and shelf by loosen the four 7 mm screws (1). -
Page 7: Power Requirements
2.3 Power Requirements Bookletmaker With Trimmer Configuration Nom. Voltage (V) Max. Current (A) Max. Current (A) Europe 220/230/240 0.5 A 2.0 A N&S America 105/115/125 1.0 A 4.0 A Remove the Infeed cover (1) by loosen two 8 mm screws, figure 4. Two 8 mm screws Figure 4 Check wall outlet voltage. -
Page 8: Preparing The Printer
2.4 Preparing the printer Take the mounting template (1) and hold it to the output on the printer finisher (2). Take the exit arm catcher (3), remove the adesive from the back of the catcher. Install the catcher on the printer. Lift up the exit paper arm and set onto the catcher (4). - Page 9 Remove the rear cover on the printer finisher (1). Open the printer finisher door and pull out the stapling tray. Remove the two black plastic covers (2) at the bottom of the printer finisher by removing two 5.5 mm screws, figure 7. Take the docking assembly (3) and install it with two positioning screws in the holes who were under the black plastic covers (2).
- Page 10 Remove the printer exit tray (1) from the printer by removing four 5.5 mm screws, figure 8. Figure 8 Take the printer exit tray (1). Take the exit tray plate (2) and install it with four 5.5 x 6 mm screws (from the installation kit) at the bottom of the exit tray, figure 9.
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Page 11: Interface
Take the shift tray plate (2) with the four counter holes and install it on the printer with four 5.5 x 6 mm counter screws (from the installation kit), figure 10. Four 5.5 mm counter screws Figure 10 2.5 Interface Change EPROM on the Main board PCB1 in the printer finisher. -
Page 12: Wiring Communication Cable
2.6 Wiring communication cable Figure 11 Installation manual SR85... -
Page 13: Connectors Communication Cable
2.7 Connectors communication cable Figure 12 Installation manual SR85... -
Page 14: Adjustments
2.8 Adjustments Make sure the exit paper arm is in the upper position (1), figure 13 a. Turn on the printer the shift tray will go down to the lower position. Turn off the printer. Adjust the gap between the infeeder assembly and the printer. Adjust by moving the two positioning pins (5) with the caster tool. - Page 15 Tighten the two positioning pins. If installing a Rail. Install it now. Take the template and hold it to the output on the printer. Adjust the height on the Bookletmaker. Adjust by turning the four nuts on the Bookletmaker with the caster tool (3).
- Page 16 Power on the Bookletmaker. 12. Set up the Bookletmaker for A4/8.5 x 11” saddle stapling and folding according to the operation manual 4.2. Press the yellow Run / Adjustment button on the Booklet- maker. 13. Send one A4/8.5 x 11” proof set from the Printer by pressing the “proof button on the printer”.
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Page 17: Unpacking
3. Installing the Trimmer 3.1 Unpacking Remove all parts from the pallets. Unpack installation kit. Installation kit Box is located in the waste bin on the Trimmer. Box 1 containing: Exit guide bracket Two 8 mm screws with 20 mm washers and two nuts (to secure the trimmer to the Booklet maker) Plastic distance with one M5x25 screw Tapping cable... -
Page 18: Power Requirements
Remove the front cover (1) on the Trimmer by loosen two 8 mm screws, figure 15 Figure 15 3.2 Power requirements Power requirements, see page 2-2 Check wall outlet voltage. Check the transformer (2) tapping for the correct configuration, figure 16. (Machines are tapped for 230V or 115V depending on configuration) Reinstall the rear cover. -
Page 19: Attaching The Trimmer To The Bookletmaker
3.3 Attaching the Trimmer to the Bookletmaker Remove the two 8 mm screws (1), figure 17, which secures the Beltstacker. Remove the Beltstacker(10), figure 17. Remove the two black positioning pins for the Beltstacker (2) from the Bookletmaker, figure 17. Take the two screws with the 20 mm washers, install them in the holes where you removed the two black positioning pins (2), figure 17. - Page 20 Figure 17 Installation manual SR85...
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