Plockmatic BM 61 Instruction Manual
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Plockmatic BM 61
2006 Bookletmaker
Instruction Manual
Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com

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Summary of Contents for Plockmatic BM 61

  • Page 1 Plockmatic BM 61 2006 Bookletmaker Instruction Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
  • Page 2 BOOKLET MAKER BM 61 Operating Instruction Booklet Maker Reference Part no: 61229 Doc no: T10165 Rev. date: 28 September 2006...
  • Page 4: Table Of Contents

    T10165 OPERATOR MANUAL BM 61 TABLE OF CONTENTS 1. Introduction 1.1 Safety notices ........................5 1.1.1 Notation conventions ........................5 1.1.2 General safety ..........................6 1.1. Operational safety ........................7 1.1.4 Safety notes ..........................8 1.1.5 Safety measures when using the belt stacker ................9 2.
  • Page 5 OPERATOR MANUAL BM 61 T10165...
  • Page 6: Introduction

    T10165 OPERATOR MANUAL BM 61 1. Introduction The Plockmatic BM 61 automatic Booklet Maker combines features from large and advanced systems into one compact unit designed to meet the highest demands for productivity, safety and ease of operation. 1.1 Safety notices Prior to start up –...
  • Page 7: General Safety

    OPERATOR MANUAL BM 61 T10165 1.1.2 General safety The following points are brought to the attention of the user of this unit: This machine was manufactured according to the latest technical development and the recognized safety regulations. Nevertheless, the usage of this system could pose dangers to the operator‘s life and limb or impair the machine functions.
  • Page 8: Operational Safety

    T10165 OPERATOR MANUAL BM 61 1.1.3 Operational safety Attention to the following notes ensures the continued safe operation of your equipment. Always connect the equipment to a properly grounded power source receptacle. In doubt, have the receptacle checked by a qualified electrician.
  • Page 9: Safety Notes

    OPERATOR MANUAL BM 61 T10165 1.1.4 Safety notes • Preserve this operator manual carefully for later use. • Lay the power cord in a way that nobody will stumble over it. Do not place things on the cord. • The machine should be protected against humidity.
  • Page 10: Safety Measures When Using The Belt Stacker

    T10165 OPERATOR MANUAL BM 61 1.1.5 Safety measures when using the belt stacker WARNING: If the Belt Stacker is used and the machine is placed on a Base, the Tip Protection bars must be installed. They are indicated in the picture below.
  • Page 11: Installation

    OPERATOR MANUAL BM 61 T10165 2. Installation 2.1 Installation Attach the power cord to the Booklet Maker. Attach the connection cable between the Booklet Maker and the Collator. Roll the Booklet Maker up against the Collator make sure that the Collator studs enter...
  • Page 12: Getting To Know The Booklet Maker

    T10165 OPERATOR MANUAL BM 61 3. Getting to know the Booklet Maker Take a few minutes to become familiar with the main components of the Booklet Maker. 3.1 Main components Top cover Upper pressure roller assembly (Only used for ON-line operation to Collator)
  • Page 13: Infeed Section, Upper

    OPERATOR MANUAL BM 61 T10165 3.2 Infeed section, upper Upper guide, side jogger Side jogger, rear Scale, paper length Rear jogger roller Side jogger, front Upper guide, side jogger Release handle, side jogger Scale, paper width Anvil Release handle, side jogger...
  • Page 14: Infeed Section, Collator Side

    T10165 OPERATOR MANUAL BM 61 3.3 Infeed section, collator side Positioning holes, small paper width (Used for A4/8” paper widths or sizes nearby) Positioning holes, large paper width (Used for A/11” paper widths or sizes nearby) Positioning mark (green) (Shall correspond to the green mark on the...
  • Page 15: The Control Panel

    OPERATOR MANUAL BM 61 T10165 3.4 The control panel Power switch Low staples indicator Jam indicator * Stapling ON / OFF Folding ON / OFF Automatic start ON / OFF (Can only be used OFF-line) Time delay (Can only be used OFF-line)
  • Page 16: Accessories (Optional)

    T10165 OPERATOR MANUAL BM 61 3.5 Accessories (optional) Belt Stacker Adapter Delivery Tray Knob, Delivery Tray (By loosening the knob the Delivery Tray can be adjusted for correct paper size)
  • Page 17 OPERATOR MANUAL BM 61 T10165...
  • Page 18: Operator Instructions

    BM 61 does during run. Turn the paper stop crank until the trail edge of the set is in line with the scale for paper length.
  • Page 19: Stapling And Folding - Off-Line

    BM 61 does during run. Turn the paper stop crank until the trail edge of the set is in line with the scale for paper length.
  • Page 20: Block Stapling - Off-Line Option 1

    NOTE: When checking the alignment, do not squeeze the release handle, only push on top of the side jogger at the green label, to simulate the jogging action that the BM 61 does during run. Turn the paper stop crank to position the set to the stapler.
  • Page 21: Block Stapling - Off-Line Option 2

    NOTE: When checking the alignment, do not squeeze the release handle, only push on top of the side jogger at the green label, to simulate the jogging action that the BM 61 does during run. Remove the set. Position the stapler heads over the correct anvils.
  • Page 22: Operation

    T10165 OPERATOR MANUAL BM 61 4.2 Operation 4.2.1 Operating the Booklet Maker ON-line Verify that the set up of the Booklet Maker is completed. Select “third party output” on the Collator. Press “calibration” on the Collator. The set will enter the Booklet Maker and remain in the stapling section unstapled.
  • Page 23: Paper Settings

    OPERATOR MANUAL BM 61 T10165 4.3 Paper settings 4.3.1 Set up for non-standard paper sizes This procedure is to enable ON-line operation with paper sizes that deviate from the standard A4/A and 8 “x11”/11”x17” sizes. Perform the setup of the Booklet Maker for the paper size.
  • Page 24: Maintenance

    T10165 OPERATOR MANUAL BM 61 5. Maintenance 5.1 Cleaning of rollers Grease and oil on rollers will badly affect operation. On a regular basis, clean with a rubber reactivator fluid or similar cleaner intended for rubber.
  • Page 25: Problem Solving

    OPERATOR MANUAL BM 61 T10165 6. Problem solving 6.1 Problem solving PROBLEM POSSIBLE CAUSES ACTION Paper jam in fold roller Folding not selected Select folding on control panel section Side joggers set too tight Adjust side joggers correctly Stapler jam...
  • Page 26: Specifications

    T10165 OPERATOR MANUAL BM 61 7. Specifications 7.1 Specification table BM 61 (ON-line) BM 61 (OFF-line) 10 sheets 80 gsm (incl. cover) 22 sheets 80 gsm Capacity 10 sheets 20 lb bond (incl. cover) 22 sheets 20 lb bond 1800 A5 sized booklets/hour...

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