T10165 OPERATOR MANUAL BM 61 1. Introduction The Plockmatic BM 61 automatic Booklet Maker combines features from large and advanced systems into one compact unit designed to meet the highest demands for productivity, safety and ease of operation. 1.1 Safety notices Prior to start up –...
OPERATOR MANUAL BM 61 T10165 1.1.2 General safety The following points are brought to the attention of the user of this unit: This machine was manufactured according to the latest technical development and the recognized safety regulations. Nevertheless, the usage of this system could pose dangers to the operator‘s life and limb or impair the machine functions.
T10165 OPERATOR MANUAL BM 61 1.1.3 Operational safety Attention to the following notes ensures the continued safe operation of your equipment. Always connect the equipment to a properly grounded power source receptacle. In doubt, have the receptacle checked by a qualified electrician.
OPERATOR MANUAL BM 61 T10165 1.1.4 Safety notes • Preserve this operator manual carefully for later use. • Lay the power cord in a way that nobody will stumble over it. Do not place things on the cord. • The machine should be protected against humidity.
T10165 OPERATOR MANUAL BM 61 1.1.5 Safety measures when using the belt stacker WARNING: If the Belt Stacker is used and the machine is placed on a Base, the Tip Protection bars must be installed. They are indicated in the picture below.
OPERATOR MANUAL BM 61 T10165 2. Installation 2.1 Installation Attach the power cord to the Booklet Maker. Attach the connection cable between the Booklet Maker and the Collator. Roll the Booklet Maker up against the Collator make sure that the Collator studs enter...
T10165 OPERATOR MANUAL BM 61 3. Getting to know the Booklet Maker Take a few minutes to become familiar with the main components of the Booklet Maker. 3.1 Main components Top cover Upper pressure roller assembly (Only used for ON-line operation to Collator)
OPERATOR MANUAL BM 61 T10165 3.2 Infeed section, upper Upper guide, side jogger Side jogger, rear Scale, paper length Rear jogger roller Side jogger, front Upper guide, side jogger Release handle, side jogger Scale, paper width Anvil Release handle, side jogger...
T10165 OPERATOR MANUAL BM 61 3.3 Infeed section, collator side Positioning holes, small paper width (Used for A4/8” paper widths or sizes nearby) Positioning holes, large paper width (Used for A/11” paper widths or sizes nearby) Positioning mark (green) (Shall correspond to the green mark on the...
OPERATOR MANUAL BM 61 T10165 3.4 The control panel Power switch Low staples indicator Jam indicator * Stapling ON / OFF Folding ON / OFF Automatic start ON / OFF (Can only be used OFF-line) Time delay (Can only be used OFF-line)
T10165 OPERATOR MANUAL BM 61 3.5 Accessories (optional) Belt Stacker Adapter Delivery Tray Knob, Delivery Tray (By loosening the knob the Delivery Tray can be adjusted for correct paper size)
NOTE: When checking the alignment, do not squeeze the release handle, only push on top of the side jogger at the green label, to simulate the jogging action that the BM 61 does during run. Turn the paper stop crank to position the set to the stapler.
NOTE: When checking the alignment, do not squeeze the release handle, only push on top of the side jogger at the green label, to simulate the jogging action that the BM 61 does during run. Remove the set. Position the stapler heads over the correct anvils.
T10165 OPERATOR MANUAL BM 61 4.2 Operation 4.2.1 Operating the Booklet Maker ON-line Verify that the set up of the Booklet Maker is completed. Select “third party output” on the Collator. Press “calibration” on the Collator. The set will enter the Booklet Maker and remain in the stapling section unstapled.
OPERATOR MANUAL BM 61 T10165 4.3 Paper settings 4.3.1 Set up for non-standard paper sizes This procedure is to enable ON-line operation with paper sizes that deviate from the standard A4/A and 8 “x11”/11”x17” sizes. Perform the setup of the Booklet Maker for the paper size.
T10165 OPERATOR MANUAL BM 61 5. Maintenance 5.1 Cleaning of rollers Grease and oil on rollers will badly affect operation. On a regular basis, clean with a rubber reactivator fluid or similar cleaner intended for rubber.
OPERATOR MANUAL BM 61 T10165 6. Problem solving 6.1 Problem solving PROBLEM POSSIBLE CAUSES ACTION Paper jam in fold roller Folding not selected Select folding on control panel section Side joggers set too tight Adjust side joggers correctly Stapler jam...
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