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Plockmatic SR85 Cover Feeder Installation Manual

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Download this manual See also: Operator's Manual
x17018
Installation Manual
SR85/CF85 COVER FEEDER
October 2001

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Summary of Contents for Plockmatic SR85 Cover Feeder

  • Page 1 x17018 Installation Manual SR85/CF85 COVER FEEDER October 2001...
  • Page 2 Introduction This install manual covers the installation of the SR85 Cover Feeder on to the Booklet maker SR 85. If you have any comments or remarks, please contact us on one of the following numbers: Email: support.oem@plockmatic.se Phone: +46 8 602 50 41...

  • Page 3: Table Of Contents

    Table of contents 1. Installing the Cover Feeder Page 1.1 Unpacking 1.2 Cleaning the Fold rollers 1.3 Remove the Red cable ties 1.4 Routing the Power Supply Harness, PSH 1.5 Attaching the Cover Feeder to the Top cover 1.6 Check the installation 1-15 Installation manual SR85/CF COVER FEEDER...

  • Page 4: Installing The Cover Feeder

    1. Installing the Cover Feeder 1.1 Unpacking Remove all parts from the Box. Box containing. Cover Feeder Bin extension plate Feed roller assembly Gas spring Front Installation Bracket Rear Installation Bracket Power Supply Harness, PSH Tie wraps Cable holders for the PSH Communication cable Cleaning plate and folder springs (4x) 1.

  • Page 5: Cleaning The Fold Rollers

    1.2 Cleaning the Fold rollers To avoid smearing and marks on the covers it is necessary to clean the fold rollers. Set up the Booklet maker for A3 / 11x17”. Switch off the Main power switch on the Booklet Maker. Remove the two stapler heads from the Booklet Maker, according to REP 3.1 in the SR85 Service manual.
  • Page 6 11. Take the Cleaning plate, item 9 from the Cover feeder box. 12. Put the Cleaning plate behind and under the SR85 frame, and between the two Fold rollers according to figure 3. Figure 3 13. Attach the two springs on the white bracket according to figure 3. 14.

  • Page 7: Remove The Red Cable Ties

    1.3 Remove the red cable ties Cut the three red cable ties and remove the cardboard between the Upper paper path and the frame. Figure 1 and Figure 2. Cardboard pice Cable tie Cable tie Figure 1 Cable tie Figure 2 1.4 Routing the Power Supply Harness, PSH Undock the Booklet maker.
  • Page 8 Step 8. Step 5. Secure the PSH Route the Power Supply Harness, PSH, make sure with a cable tie. that the connector is on the infeed side of the Booklet maker. Route it, between the inside of the Top cover and the reinforcement by the right hinge. Step 6.
  • Page 9 Step 17. Route the Orange and Purple cable into the Cutout in the rear frame of the machine. Step 9. Loosen the screw, and fasten the ground cable. Step 10. Route the PSH down by the existing Harness. Step 11. Secure the PSH with two cable ties.
  • Page 10 Step 18. Route the Orange and Purple cable along with the existing Harness. Step 19. Secure the orange and Step 20. Purple cable with Loosen screw no. 9 and insert the two cable ties. Orange wire, secure the two wires by tightening the screw no.9 Step 22.
  • Page 11 23. Insert the Purple wire from the PSH and the existing Blue wire to no. 10 on the terminal block. Fasten the screw, according to figure 3. 24. Reinstall the Infeed cover according to REP 1.4 in the SR85 Service Manual. 25.

  • Page 12: Attaching The Cover Feeder To The Top Cover

    1.5 Attaching the Cover Feeder to the Top cover NOTE: Make sure you notice the orientation of the original Gas spring. To be able to install the new Gas spring. Remove the Gas spring from the Booklet maker by removing two 8mm nuts. NOTE: Before installing the new Gas spring, be sure to only mount the lower end to the black bracket.
  • Page 13 Take the Front Installation Bracket, item 5 page 1.1. Install it on the front side of the Top cover. Slide the Bracket upwards so the fold catches the edge of the Top cover, according to figure 3. Figure 3 NOTE: Make sure you routed the PSH correctly, so it will not interfere when you are closing the Top cover.
  • Page 14 NOTE: Make sure you routed the PSH correctly, so it won’t be in the way when you are installing the Cover Feeder on top of the Top cover. Put the cover Feeder on the top cover. Make sure that the lower paper path on the Cover Feeder goes down in the manual feed gap, check that all four rubber pads have contact with the Top cover of the Booklet maker.
  • Page 15 15. Push the Cover Feeder to the left so that the front installation bracket is against the Top cover, according to figure6. Step 15. Push the Cover Feeder, so it touches this “stop”. Figure 6 16. Adjust the Cover Feeder, so that there is an equal gap between the Jam clearance baffle and the two brackets on the infeeder assembly.
  • Page 16 17. Tighten the screws one and a half revolution. 18. Install the upper end of the Gas spring to the upper hole on the Top cover, according to figure 8 Gas spring installed in the upper hole 19. Connect the PSH and the ground wire to the rear of the Cover Feeder. Secure the PSH with a cable holder on the rear side of the Booklet maker Top cover.
  • Page 17 22. Reinstall the Front and Rear cover on the Cover Feeder. 23. Connect the Bin extension plate assembly to the Cover Feeder. Connect the connector and the ground wire, according to figure 10. NOTE: Make sure you connect the Communication cable from the Copier Finisher to the Cover Feeder, NOT the Booklet maker.

  • Page 18: Check The Installation

    1.6 Check the installation Switch on the main power switch on the Booklet maker. Make sure that the sets are well fanned to avoid misfeeds or double-feeds. Align the sheets well to achieve a reliable collating operation and good finishing result.