1. Manuals
  2. Brands
  3. Plockmatic Manuals
  4. Booklet makers
  5. Bm 2000
  6. Service manual

Plockmatic Bm 2000 Service Manual

Hide thumbs Also See for Bm 2000:
Table of Contents

Advertisement

Quick Links

Plockmatic BM 2000

Booklet Maker

Service Manual 1
Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Bm 2000 and is the answer not in the manual?

Questions and answers

Related Manuals for Plockmatic Bm 2000

Summary of Contents for Plockmatic Bm 2000

  • Page 1: Booklet Maker

    Plockmatic BM 2000 Booklet Maker Service Manual 1 Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
  • Page 2 BOOKLET MAKER BM 2000 SERVICE MANUAL This manual applies to the BM 2000 both in left and right version. Within this document, all references to right version also apply to the left version unless specially mentioned. The difference is basically that the two models are mirrored. All pictures within this manual are of the right version.
  • Page 3 Page intentionally blank...
  • Page 4 IMPORTANT SAFETY NOTICES PREVENTION OF PHYSICAL INJURY Always connect the equipment to a prop- Never use a ground adapter plug to con- erly grounded power source. In doubt, have nect the equipment to a power source that the power source checked by a qualified lacks a ground connection terminal.
  • Page 5 Page intentionally blank...

  • Page 6: Table Of Contents

    1.2 INSTALLATION FLOW CHART ............... 1-3 1.2.1 INSTALLATION OF BM 2000 ............1-3 1.2.2 INSTALLATION OF BM 2000 AND FTR 2000 ........1-4 1.2.3 INSTALLATION OF BM 2000, FTR 2000 ANDSQF 2000 ....1-5 1.3 BOOKLET MAKER INSTALLATION ............1-7 1.3.1 ACCESSORY CHECK ..............1-7 1.3.2 INSTALLATION PROCEDURE ............
  • Page 7 3.3.5 BELT STACKER ................3-9 3.3.6 PAPER PATH ................3-10 3.4 MAIN ASSEMBLIES ................3-11 3.4.1 INFEED MODULE ................. 3-11 3.4.2 INFEED BELT ................3-12 3.4.3 INFEED ROLLER SHAFT ............. 3-13 3.4.4 INFEED IDLER ARM ASSEMBLY ..........3-14 3.4.5 IDLER ARM STAPLER AREA ............3-15 3.4.6 STAPLER CARTRIDGE AND STAPLER HEAD ......
  • Page 8 3.6.3 BACK JOGGER POSITIONING MOTOR M3 ....... 3-61 3.6.4 SIDE JOGGER MOTOR M4 ............3-62 3.6.5 STAPLER MOTOR M5 ..............3-63 3.6.6 STAPLE / FOLD POSITIONING MOTOR M6 ....... 3-64 3.6.7 STAPLED SET TRANSPORT MOTOR M7 ........3-65 3.6.8 PRE-FOLD TRANSPORT MOTOR M8 ......... 3-66 3.6.9 FOLD ROLLER MOTOR M9 ............
  • Page 9 6.2 BOARD STRUCTURE ................6-13 6.2.1 BLOCK DIAGRAM ................ 6-13 6.2.2 CONTROLLER CPU ..............6-14 6.2.3 CONTROLLER MD6DC ..............6-15 6.3 BOOKLET MAKING PROCESS ............6-17 6.3.1 PRINCIPLE OF OPERATION ............6-17 6.3.2 SIZE ADJUSTMENT ..............6-19 SPECIFICATIONS MAJOR SPECIFICATIONS................Spec-1 QUALITY SPECIFICATIONS ..............Spec-1 WIRING Booklet Maker ....................Wir-1...

  • Page 10: Installation Procedure

    20 September 2006, Rev 0.01 INSTALLATION REQUIREMENTS INSTALLATION PROCEDURE BOOKLET MAKER BM 2000 TRIMMER FTR 2000 SQUARE FOLDER SQF 2000 INSTALLATION REQUIREMENTS 1.1.1 MINIMUM SPACE REQUIREMENTS 892 mm 360 mm 360 mm 645 mm ” ” ” ” 400 mm Stacker ”...

  • Page 11: Power Requirements

    INSTALLATION REQUIREMENTS 20 September 2006, Rev 0.01 1.1.2 POWER REQUIREMENTS WARNING 1. Make sure that the wall outlet is near the main machine and easily accessible. Make sure the plug is firmly inserted in the outlet. 2. Avoid multi-wiring. 3. Be sure to ground the machine. 1. The input voltage level and the permissible voltage fluctuation are as follows: 100 V AC ±...

  • Page 12: Installation Flow Chart

    The following flow charts show how to make the installation more efficient. 1.2.1 INSTALLATION OF BM 2000 Unpack BM 2000 according to unpacking procedure Step 1 Unpacking Make the accessory check for BM 2000 ( 1.3.1) Step 2 Removing Remove covers from BM 2000 ( 1.3.2.1)

  • Page 13: Installation Of Bm 2000 And Ftr 2000

    Adjust the height of the FTR 2000 ( 1.4.3) Step 3 Mechanical Make sure the FTR 2000 is parallel to the BM 2000 adjustments Dock the FTR 2000 to the BM 2000 ( 1.4.4) Install the Beltstacker on FTR 2000 Connect the cables of the BM 2000 ( 1.3.4) and the FTR...

  • Page 14: Installation Of Bm 2000, Ftr 2000 Andsqf 2000

    Adjust the BM 2000´s height ( 1.3.3) Adjust the height of the FTR 2000 ( 1.4.3) Make sure the FTR 2000 is parallel to the BM 2000 Step 3 Mechanical Dock the FTR 2000 to the BM 2000 ( 1.4.4)
  • Page 15 Page intentionally blank...

  • Page 16: Booklet Maker Installation

    Q’ty A. Power cord EUR and US ............. 2 B. Terminator plug, will always be installed onto BM 2000 ..1 C. Terminator plug FTR 2000 ........... 1 D. Interlock Jumper, will always be installed onto BM 2000 ..1...

  • Page 17: Installation Procedure

    BOOKLET MAKER INSTALLATION 20 September 2006, Rev 0.01 1.3.2 INSTALLATION PROCEDURE 1.3.2.1 Removal of covers Front cover Removal Open the top cover. Lift up the front cover according to arrow [A] and slide it out according to arrow [B]. Replacement Reverse the removal procedure.
  • Page 18 20 September 2006, Rev 0.01 BOOKLET MAKER INSTALLATION Rear cover Removal Open the top cover. Loosen the screw [A] ( x 1) for the rear cover. Lift up about 10 mm and remove the rear cover. Replacement Reverse the removal procedure. WARNING Cover is very heavy and could cause injury if it falls down.
  • Page 19 BOOKLET MAKER INSTALLATION 20 September 2006, Rev 0.01 In-feed cover Removal NOTE: The in-feed cover only has to be removed if the input voltage level has to be changed, the default value is 230 V. Remove front cover and rear cover. Loosen the screws [B] ( x 2) a few turns.
  • Page 20 20 September 2006, Rev 0.01 BOOKLET MAKER INSTALLATION 1.3.2.2 Installation of User Interface (UI) Unpack the UI. Connect cables [A] and [B] according to picture above. 1-11...
  • Page 21 BOOKLET MAKER INSTALLATION 20 September 2006, Rev 0.01 Assemble the UI to the Booklet Maker. Tighten the screws [C] ( x 2). 1-12...

  • Page 22: Connectors

    20 September 2006, Rev 0.01 BOOKLET MAKER INSTALLATION 1.3.4 CONNECTORS Connect the Belt Stacker cable to the connector [B] ( x 1). NOTE: Unless Trimmer FTR 2000 and/or Square Folder SQF 2000 will be installed. If so, the Belt Stacker cable will be connected to the last module in the system.

  • Page 23: Check The Installation

    BOOKLET MAKER INSTALLATION 20 September 2006, Rev 0.01 1.3.5 CHECK THE INSTALLATION Power on the Booklet Maker. Do the system setup according to section ( 1.3.6 ). Remove the two Stapler heads, according to section ( 3.4.6 ) in the Service manual.

  • Page 24: System Setup

    20 September 2006, Rev 0.01 BOOKLET MAKER INSTALLATION 1.3.6 SYSTEM SETUP NOTE: If software is installed for the first time the system setup screen (step 5) is shown when power on. Enter admin mode by pressing Admin button. Enter Service mode by scrolling down to Serv- ice using arrow down and then press enter.
  • Page 25 20 September 2006, Rev 0.01 BOOKLET MAKER INSTALLATION Enter the system setup by pressing the system setup button Choose system setup. NOTE: do not change the address between the “()”. Press enter to save and exit system setup. Enter the admin mode, scroll down to Standard Paper Size and press enter to change the pa-...

  • Page 26: Accessory Check

    20 September 2006, Rev 0.01 TRIMMER INSTALLATION TRIMMER INSTALLATION 1.4.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the follow- ing list: NOTE: - The Installation Box is located in the trim bin on the Trimmer. - The trim bin is tie wrapped on the rear side.

  • Page 27: Installation Procedure

    TRIMMER INSTALLATION 20 September 2006, Rev 0.01 1.4.2 INSTALLATION PROCEDURE 1.4.2.1 Removal of covers Front Cover Open the Top Cover. Remove screw [A] ( x 1) Lift cover upwards to unhook cover at the lower end [B]. Rear Cover Open the Top Cover. Remove screw [C] ( x 1).
  • Page 28 20 September 2006, Rev 0.01 TRIMMER INSTALLATION 1.4.2.2 Removing the Belt Stacker Booklet Maker Disconnect the Belt Stacker cable [A] ( x 1). Remove screws [B] ( x 2). Lift the Belt Stacker according to arrow. Remove Belt Stacker from the Booklet Maker. 1-19...

  • Page 29: Adjustments

    TRIMMER INSTALLATION 20 September 2006, Rev 0.01 1.4.3 ADJUSTMENTS Height adjustment Adjust the height of the Trimmer, so that the docking bracket [A] on the Trim- mer fits in the docking hole [B] on the Booklet Maker (one revolution on the nuts is 1.5 mm / 1/16”...
  • Page 30 20 September 2006, Rev 0.01 TRIMMER INSTALLATION Looking from behind the system, make sure that the Trimmer is parallel to the Booklet Maker [D] ± 2 mm. If necessary, adjust by turning the two nuts [E] on the outfeed side of the Trimmer. 1-21...

  • Page 31: Docking

    TRIMMER INSTALLATION 20 September 2006, Rev 0.01 1.4.4 DOCKING Docking procedure Trimmer interior towards Booklet Maker Loosen nuts [A] to the Locking bracket [B] ( x 2). Dock the Trimmer to the Booklet Maker. Secure the Trimmer by lifting the Locking bracket [B] and tightening nuts [A] ( x 2).
  • Page 32 20 September 2006, Rev 0.01 TRIMMER INSTALLATION Install Belt Stacker Trimmer Loosen screws [A] ( x 2) on the Trimmer. NOTE: Unless the Square folder SQF 2000 will be installed. If so, the Belt Stacker will be installed on to the Square folder instead. Install the Belt Stacker on to the Trimmer.

  • Page 33: Connectors

    TRIMMER INSTALLATION 20 September 2006, Rev 0.01 1.4.5 CONNECTORS Connect the Belt Stacker cable to the Trimmer connector [A] ( x1). NOTE: Unless a Square folder SQF 2000 also will be installed. If so, the Belt Stacker cable will connected to the Square Folder instead. Move Terminator plug from connector [B] to connector [C] ( x 1).

  • Page 34: Check The Installation

    20 September 2006, Rev 0.01 TRIMMER INSTALLATION 1.4.6 CHECK THE INSTALLATION If installing a Square Folder SQF 2000, continue to section 1.5 ) otherwise continue with step 2. Power on the Booklet Maker. Do the system setup according to section ( 1.3.6 ).
  • Page 35 TRIMMER INSTALLATION 20 September 2006, Rev 0.01 15. Check that the Booklet Maker is set to Staple ON. 16. Set up the Trimmer to Trimmer ON. 17. Set up the Booklet Maker to A4/8.5 x 11. 18. Feed a A4/8.5 x 11” set to the Booklet Maker system. 19.

  • Page 36: Square Folder Module Installation

    20 September 2006, Rev 0.01 SQUARE FOLDER INSTALLATION SQUARE FOLDER INSTALLATION 1.5.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty A. Communication cable (1.1 m / 43 ”) ........1 B.

  • Page 37: Front Cover

    SQUARE FOLDER INSTALLATION 20 September 2006, Rev 0.01 1.5.2 INSTALLATION PROCEDURE 1.5.2.1 Removal of covers Front Cover 1. Open the Top Cover. 2. Remove screw [A] ( x 1). 3. Lift and remove cover. Rear Cover 1. Open the Top Cover. 2.
  • Page 38 20 September 2006, Rev 0.01 SQUARE FOLDER INSTALLATION 1.5.2.2 Belt Stacker Remove the Belt Stacker Trimmer Trimmer Trimmer, inside view Disconnect the Power cord to the Booklet Maker ( x 1). Disconnect the Belt Stacker cable ( x 1) from the Trimmer. Lift the Belt Stacker according to arrow.
  • Page 39 20 September 2006, Rev 0.01 SQUARE FOLDER INSTALLATION Installing Belt Stacker Square Folder Loosen screws [A] ( x 2) on the Square Folder. Install the Belt Stacker on to the Square Folder. Secure the Belt Stacker by tightening screws [A] ( x 2) on the Square Folder.
  • Page 40 20 September 2006, Rev 0.01 SQUARE FOLDER INSTALLATION 1.5.3 ADJUSTMENTS Height adjustment Square Folder Trimmer Square Folder, front view Adjust the height of the Square Folder, so that the positioning pins [A] on the Trimmer fits in the docking holes [B] on the Square Folder. Adjust by turning the castors [C] on the Square Folder with the Castor Wrench (one revolution on the nuts is 1.5 mm in height).
  • Page 41 20 September 2006, Rev 0.01 SQUARE FOLDER INSTALLATION Parallellity adjustment Looking from behind the system, make sure that the Square Folder is parallel to the Trimmer [D] ± 2 mm. If necessary, adjust by turning the two nuts [E] on the outfeed side of the Square Folder .

  • Page 42: Docking

    20 September 2006, Rev 0.01 SQUARE FOLDER INSTALLATION 1.5.4 DOCKING Docking procedure Square Folder interior, view towards Belt Stacker Loosen nuts [A] to the Locking bracket [B]. Dock the Square Folder to the Trimmer. Secure the Square Folder by lifting the Locking bracket [B] and tightening nuts [A] ( x 2).
  • Page 43 SQUARE FOLDER INSTALLATION 20 September 2006, Rev 0.01 1.5.5 CONNECTORS Trimmer Square Folder Move the Belt Stacker cable [A] to the Square Folder ( x 1). NOTE: Do not connect the Belt Stacker cable [A] to the Trimmer. Move the Terminator plug from the Trimmer com port [C] to the Square Folder com port [B] ( x 1).
  • Page 44 20 September 2006, Rev 0.01 SQUARE FOLDER INSTALLATION 1.5.6 CHECK THE INSTALLATION Power on the Booklet Maker. Do the system setup according to section ( 1.3.6 ). Press the Admin button. Scroll down to Service and press the Enter button. Key in the Password.
  • Page 45 SQUARE FOLDER INSTALLATION 20 September 2006, Rev 0.01 16. Set up the Booklet Maker to A4/8.5 x 11”. 17. Feed a A4/8.5 x 11” set to the Booklet Maker system. 18. Check for the correct feeding of the set from the finisher. NOTE: The paper should enter in the middle of the infeeder.
  • Page 46 If any of the checkpoints or other parts show indication of wear at any point, replace the part. When lubricating, clean the surface if necessary before applying new lubricant. Symbol key: C: Clean, R: Replace, L: Lubricate, I: Inspect BM 2000 250K 500K NOTE...

  • Page 47: Stop Gate

    PM TABLE 20 September 2006, Rev 0.01 FTR 2000 250K 500K NOTE REFERENCE Paper paths Blower Brush Sensors Blower Brush Infeed module Infeed belts (4x) Alcohol 3.2.20 Outfeed module Upper outfeed belts C/ I C/ I Alcohol 3.2.15 (2x) Lower outfeed belts C/ I C/ I Alcohol...

Table of Contents

Save PDF