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Plockmatic BM 2000 Service Manual

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Plockmatic BM 2000
Booklet Maker
Service Manual 2
Provided By
http://www.MyBinding.com
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  • Page 1 Plockmatic BM 2000 Booklet Maker Service Manual 2 Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...

  • Page 2: Replacement And Adjustment

    20 September 2006, Rev 0.01 GENERAL CAUTIONS REPLACEMENT AND ADJUSTMENT GENERAL CAUTIONS WARNING Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. Using the ESD Ground Strap Purpose The purpose of the ESD (Electrostatic Discharge) ground strap is to preserve the inherent reliability and quality of electronic components handled by the Service Representative.
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  • Page 4: Special Tools And Lubricants

    SPECIAL TOOLS AND LUBRICANTS SPECIAL TOOLS AND LUBRICANTS 3.2.1 SPECIAL TOOLS In order to facilitate the service of the BM 2000 Booklet Making system there are a few special tools needed. Where part number is written it can be purchased from your supplier.

  • Page 5: Required Tools

    SPECIAL TOOLS AND LUBRICANTS 20 September 2006, Rev 0.01 3.2.2 REQUIRED TOOLS Open wrenches: 5.5, 7, 8, 10 and 13 mm. 19/24 mm comes with the machine. Allen keys: 1.5, 2, 2.5, 3 and 4 mm. Torx T-20 (TX20). Metric Sliding calliper. 3.2.3 SYMBOLS USED IN TEXT Go to section: Screw:...

  • Page 6: Front Cover

    20 September 2006, Rev 0.01 COVERS COVERS 3.3.1 FRONT COVER Removal Open the top cover. Switch off the main power switch [A]. Loosen the screws [B] ( x 2) for the operator panel. Slide the operator panel [C] to the end of the mounting slots and tighten the screws. Lift up the front cover [D] and slide it out between the frame and the control panel.

  • Page 7: Rear Cover

    COVERS 20 September 2006, Rev 0.01 3.3.2 REAR COVER Removal Open the top cover. Switch off the main power switch [A]. Loosen the screw [B] ( x 1) for the rear cover. Lift up about 10 mm and remove the rear cover. Replacement Reverse the removal procedure.

  • Page 8: Infeed Cover

    20 September 2006, Rev 0.01 COVERS 3.3.3 INFEED COVER Removal Remove front cover and rear cover ( 3.3.1, 3.3.2 ). Loosen the screws [A] ( x 2) a few turns. Remove screw [B] ( x 1) and place it in the other hole [C]. Remove the cover.

  • Page 9: Outfeed Cover

    COVERS 20 September 2006, Rev 0.01 3.3.4 OUTFEED COVER Removal Remove Front and Rear cover ( 3.3.1, 3.3.2 ). Remove trimmer unit if any or belt stacker ( 1.4.4) or ( 3.3.5). Disconnect connector for exit sensor ( 3.5.14), ( x1 ).

  • Page 10: Belt Stacker

    20 September 2006, Rev 0.01 COVERS 3.3.5 BELT STACKER Removal Remove the Right cover (Front cover ( 3.3.1 ) or Rear cover ( 3.3.2 ) depending on model). Disconnect connector for belt stacker ( x1 ). Loosen screws [A] ( x2 ).

  • Page 11: Paper Path

    COVERS 20 September 2006, Rev 0.01 3.3.6 PAPER PATH Removal Remove trimmer unit if any ( 1.4.4). Set the machine to A4 portrait – edge stapling. Open top cover. Move the side jogger channels [A] to the widest position. Unhook the spring [B]. Note the position of the balls in the ball cage [C] in the pre-fold ASSEMBLIES- nd remove them.

  • Page 12: Main Assemblies

    20 September 2006, Rev 0.01 ASSEMBLIES MAIN ASSEMBLIES 3.4.1 INFEED MODULE Removal Open top cover. Switch off main power switch. Hook up roller/paper guide bar to jam clearing position [A]. Fold away the upper idler roller shaft [B]. Remove side jogger channels by loosen the spacers [C] ( 3.4.14 ).
  • Page 13 ASSEMBLIES 20 September 2006, Rev 0.01 3.4.2 INFEED BELT Removal Remove roller assembly [A]. Remove the belt from the drive pulley [B]. Remove roller [C], [D] and [E]. Remove the belt. Installation Reverse the removal procedure. Adjustment If the belt doesn’t run centred at the rollers, the in-feed paper path may be skewed.
  • Page 14 20 September 2006, Rev 0.01 ASSEMBLIES 3.4.3 INFEED ROLLER SHAFT If the roller bracket [A] is not correctly adjusted the sheets will jam against the side jogger channel. Adjustment. Losen screw [B] ( x1 ). Adjust bracket by turning roller bracket until the sheets enters the stapling area straight.
  • Page 15 ASSEMBLIES 20 September 2006, Rev 0.01 3.4.4 INFEED IDLER ARM ASSEMBLY Removal Open top cover. Switch off main power switch. Disconnect the two connectors [A] for the solenoid (SOL 1) ( x2 ). Move the side jogger channels [C] to the sides. Loosen the knobs [B].
  • Page 16 20 September 2006, Rev 0.01 ASSEMBLIES 3.4.5 IDLER ARM STAPLER AREA Adjustment Remove infeed idler arm ( 3.4.4 ). Check that the upper idler roller [A] is 4±0,5 mm above the paper path. If not, adjust distance by forming (lifting or pushing) the idler arm [B]. Enter service mode SOL4.
  • Page 17 ASSEMBLIES 20 September 2006, Rev 0.01 3.4.6 STAPLER CARTRIDGE AND STAPLER HEAD Removal of Stapler Cartridge Open the top cover. Raise the handle [A] on the staple cartridge locking lever. Remove the staple cartridge [B] from the stapler head by sliding it away from the stapler head.
  • Page 18 20 September 2006, Rev 0.01 ASSEMBLIES 3.4.6 STAPLER CARTRIDGE AND STAPLER HEAD, CONTINUES Removal of Stapler Head Select the A3 (11”x17”) position to ensure that the side joggers are away from the stapler head. Loosen the thumb screw [D]. Rotate the lock pin [E] towards the thumbscrews and remove the lock pin from the stapler head assembly.
  • Page 19 Note: When a stapler head is removed, be sure to manually eject some staples before replacing it in the BM 2000. To do this, rest the stapler head on a firm surface (for example, the top of a table) and actuate the staple driver post up/down through full travel.
  • Page 20 Ensure that the staple driver post [I] is in its uppermost position. Place the stapler head back into the BM 2000. The driver post arm [I] must be placed into the stapler lift bracket [J].

  • Page 21: Stapler Assembly

    ASSEMBLIES 20 September 2006, Rev 0.01 3.4.7 STAPLER ASSEMBLY Removal Remove Front and Rear cover ( 3.3.1, 3.3.2 ). Remove in-feed idler arm assembly ( 3.4.4). Remove the stapler heads [A]. Remove the four screws (two on each side) for the rods [B] ( x4 ).
  • Page 22 20 September 2006, Rev 0.01 ASSEMBLIES 3.4.8 STAPLER DRIVE, STAPLING POSITION (LOWER) Position before compression Position after compression Check Insert two sheet of paper in the stapler area. With pliers, hand crank (clockwise) [A] the stapler/clincher drive shaft [B] to the lowest position.
  • Page 23 ASSEMBLIES 20 September 2006, Rev 0.01 3.4.9 STAPLER DRIVE, HOME POSITION (UPPER) Check From top position, hand crank the stapler/clincher drive shaft a ¼ turn accord- ing to ( 3.4.8 ), item 2. Measure the distance [A] with a calliper from one end to the other. Hand crank the stapler/clincher drive shaft back to the top position.
  • Page 24 20 September 2006, Rev 0.01 ASSEMBLIES 3.4.10 CLINCHER TIMING [E ] Removal Remove in-feed cover ( 3.3.3 ). Installation Reverse the removal procedure Adjustment Position the roller bearing [A] on the clincher drive bar on top of the clincher cam lobe [B]. Make sure that the crank [C] and link arm is [D] is positioned as shown in fig- ure on both sides.
  • Page 25 ASSEMBLIES 20 September 2006, Rev 0.01 3.4.11 CLINCHER HEIGHT Removal Remove in-feed module ( 3.4.1 ). Installation Reverse the removal procedure Adjustment Position the roller bearing [A] on the clincher drive bar on top of the clincher cam lobe [B]. Check that the clincher fingers [C] are flush with the top surface of the clincher bracket [D] within 0,1 mm.
  • Page 26 20 September 2006, Rev 0.01 ASSEMBLIES 3.4.12 CLINCHER ASSEMBLY Removal From the control panel, select A3 or 11”x/17” size. Loosen the knob [A] move the stapler assembly away from the clinchers. Loosen the allen screw [B] 3mm, a half turn ( x1 ).
  • Page 27 ASSEMBLIES 20 September 2006, Rev 0.01 3.4.12 CLINCHER ASSEMBLY, CONTINUES Maintenance Remove the retaining plate [F]. Clean the components of the clincher. Check for wear and burrs. If any sign of wear or burrs the clincher assembly must be replaced. Lubricate all components with thin oil.
  • Page 28 20 September 2006, Rev 0.01 ASSEMBLIES 3.4.13 SIDE JOGGER DRIVE Removal Remove in-feed module ( 3.4.1 ). Remove side jogger motor M4 ( 3.6.4 ) Remove tension pulley [A]. Remove screw for timing belt [B] ( x1 ). Loosen two screws [C] at the end of the side jogger shaft and lift out the jog- ger assembly ( x2 ).
  • Page 29 ASSEMBLIES 20 September 2006, Rev 0.01 3.4.14 SIDE JOGGER CHANNELS Removal Lift and hook up Idler arm assembly [A]. Raise the upper in-feed roller shaft [B]. See picture ( 3.4.3 ). Loosen the spacers [C], two at each side jogger channel [D]. Lift out the side jogger channel.
  • Page 30 20 September 2006, Rev 0.01 ASSEMBLIES 3.4.14 SIDE JOGGER CHANNELS, CONTINUES Adjustment, alignment Set the machine for A3 or 11”x17”. Remove the side jogger channel extensions [H] on the side jogger channels. Insert an A3 or 11”x17” heavy stock paper in the stapler area against the stop gate [I].
  • Page 31 ASSEMBLIES 20 September 2006, Rev 0.01 3.4.14 SIDE JOGGER CHANNELS, CONTINUES Turn the timing belt pulley on the side jogger motor M4 so the side jogger channels touch the edges of the paper or template. If the side jogger channel isn’t parallel to the paper or template it has to be adjusted.
  • Page 32 20 September 2006, Rev 0.01 ASSEMBLIES 3.4.15 REAR JOGGER FINGERS [E] [D] Removal Run M3 in service mode down to the home switch. Remove in-feed module ( 3.4.1 ). Snap out the link between the motor and the jogger assy [A] at the jogger assy . Loosen screws [B], one at each side of the shaft ( x2 ).
  • Page 33 ASSEMBLIES 20 September 2006, Rev 0.01 3.4.16 REAR JOGGER ALIGNMENT Purpose The jogger fingers [A] must be parallel with the trail edge of the paper. Adjustment Set the machine to A3 or 11”x17”. Enter service mode. Motors. Open the top cover and insert the interlock cheater. Insert an A3 or 11”x17”...
  • Page 34 20 September 2006, Rev 0.01 ASSEMBLIES 3.4.17 FOLD ROLLER, LOWER Removal Remove outfeed cover ( 3.4.4 ) Remove chain [A]. Remove the two retaining rings [B] ( x2 ). Remove the tension arm assembly [C]. Remove the four springs [D]. NOTE: Use a screw driver as a lever between spring bracket and bearing bracket to release the spring tension.
  • Page 35 ASSEMBLIES 20 September 2006, Rev 0.01 3.4.18 FOLD ROLLER, UPPER Removal Remove Front and Rear cover ( 3.3.1, 3.3.2 ). Remove chain [A]. NOTE: Open the top cover and move the green pressure handles in a differ- ent position to release/unrelease the spring tension. Remove the upper sprockets [B].
  • Page 36 20 September 2006, Rev 0.01 ASSEMBLIES 3.4.19 STOP GATE It is most important that the stop gate is parallel to the clinchers. Set the machine to A3 or 11”x17”. Install interlock cheater. Enter service mode, solenoids and activate SOL4. Unhook the spring [A] and move both paper guides [B] 15 mm apart ( x1 ).
  • Page 37 ASSEMBLIES 20 September 2006, Rev 0.01 3.4.20 FOLD STOP outfeed view It is most important that the fold stop is parallel and have the right distance to the clinchers. Remove trimmer unit if any ( 1.4.4). Ensure that all teeth are in line at the fold stop. Check with a scale or similar. Set the machine to A3 or 11”x17”.
  • Page 38 20 September 2006, Rev 0.01 ASSEMBLIES 3.4.20 FOLD STOP, CONTINUES view through outfeed cover Maintenance Remove Outfeed cover ( 3.3.4 ). Apply grease as illustrated [C]. 3-37...
  • Page 39 ASSEMBLIES 20 September 2006, Rev 0.01 3.4.21 PRE-FOLD TRANSPORT BELTS Removal Remove Front and Rear cover ( 3.3.1, 3.3.2 ). Remove connector [A] ( x1 ). Remove four nuts, two on each side [B] ( x4 ). Lift out the shaft [C]. Replace the belts.

  • Page 40: Sensors And Switches

    20 September 2006, Rev 0.01 SENSORS AND SWITCHES SENSORS AND SWITCHES 3.5.1 Q1 INFEED PAPER PATH Removal Remove in-feed module ( 3.4.1 ). Loosen the rack by removing one screw [A], which is holding the rack in place and pull up the back jogger assy. Put the rack back in place and mount the screw [A] ( x1 ).
  • Page 41 SENSORS AND SWITCHES 20 September 2006, Rev 0.01 3.5.2 Q2 MANUAL FEEDING START SENSOR Removal Open the top cover. Switch off the main power switch [A]. Loosen the nuts [B] ( x3 ). Slide out the paper guide [C]. Disconnect the connector [D] ( x1 ).
  • Page 42 20 September 2006, Rev 0.01 SENSORS AND SWITCHES 3.5.3 Q3 INFEED MOTOR ENCODER (M1) Sensor Q3 is an integrated part of the Infeed motor and can not be replaced sepa- rately. Replace Infeed motor ( 3.6.1 ). 3-41...
  • Page 43 SENSORS AND SWITCHES 20 September 2006, Rev 0.01 3.5.4 Q4 BACK JOGGER MOTOR HOME SWITCH (M2) Removal Open top cover. Install interlock cheater. Enter service mode. “Motors”. Enter M3. Run M3 down to end position and stop the motor. Disconnect connector [A] and remove sensor [B] ( x1 ).
  • Page 44 20 September 2006, Rev 0.01 SENSORS AND SWITCHES 3.5.5 Q5 BACK JOGGER POSITIONING MOTOR ENCODER (M3) Sensor Q5 is an integrated part of the Back jogger positioning motor and can not be replaced separately. Replace Back jogger positioning motor ( 3.6.3 ).
  • Page 45 SENSORS AND SWITCHES 20 September 2006, Rev 0.01 3.5.6 Q6 SIDE JOGGER MOTOR ENCODER (M4) Sensor Q6 is an integrated part of the Side jogger motor and can not be replaced separately. Replace Side jogger motor ( 3.6.4 ). 3-44...
  • Page 46 20 September 2006, Rev 0.01 SENSORS AND SWITCHES 3.5.7 Q7 EDGE STAPLING START CYCLE SENSOR Removal Remove In-feed idler arm assembly ( 3.4.4 ). Remove connector [A] ( x1 ). Remove allen screw [B] for sensor. Installation Reverse the removal procedure 3-45...
  • Page 47 SENSORS AND SWITCHES 20 September 2006, Rev 0.01 3.5.8 Q8 SIDE STAPLING START CYCLE SENSOR Removal Remove the paper path ( 3.3.6 ). Disconnect the connector [A] ( x1 ). Remove screw [B] and remove the sensor with bracket ( x1 ).
  • Page 48 20 September 2006, Rev 0.01 SENSORS AND SWITCHES 3.5.9 Q9 STAPLE/FOLD POSITIONING MOTOR ENCODER (M6) Sensor Q9 is an integrated part of the Staple/Fold positioning motor and can not be replaced separately. Replace Staple/Fold positioning motor ( 3.6.6 ). 3-47...
  • Page 49 SENSORS AND SWITCHES 20 September 2006, Rev 0.01 3.5.10 Q10 PRE-FOLD TRANSPORT MOTOR ENCODER (M8) Sensor Q10 is an integrated part of the Pre-fold transport motor and can not be replaced separately. Replace Pre-fold transport motor ( 3.6.8 ). 3-48...
  • Page 50 20 September 2006, Rev 0.01 SENSORS AND SWITCHES 3.5.11 Q11 FOLD ROLLER MOTOR ENCODER (M9) Removal Remove the Left cover (Front cover ( 3.3.1 ) or Rear cover ( 3.3.2 ) depending on model). Remove the screw [A] and remove the Tacho disc [B] ( x1 ).
  • Page 51 SENSORS AND SWITCHES 20 September 2006, Rev 0.01 3.5.12 Q12 FOLD SENSOR Removal Enter A3 or 11“x17“. Remove connector [A] ( x1 ). Remove screw [B] and remove the sensor ( x1 ). Installation Reverse the removal procedure 3-50...
  • Page 52 20 September 2006, Rev 0.01 SENSORS AND SWITCHES 3.5.13 Q13 FOLD STOP POSITIONING MOTOR ENCODER (M11) Sensor Q13 is an integrated part of the Fold stop positioning motor and can not be replaced separately. Replace Fold stop positioning motor ( 3.6.11 ).
  • Page 53 SENSORS AND SWITCHES 20 September 2006, Rev 0.01 3.5.14 Q14 EXIT SENSOR Removal Open the top cover. Switch off the main power switch [A]. Disconnect connector [B] ( x1 ). Remove screw [C] ( x1 ). Installation Reverse the removal procedure 3-52...
  • Page 54 20 September 2006, Rev 0.01 SENSORS AND SWITCHES 3.5.15 Q15 COVER OPEN SENSOR Removal Remove the Right cover (Front cover ( 3.3.1 ) or Rear cover ( 3.3.2 ) depending on model). Disconnect connector [A] ( x1 ). Remove the two nuts [B] and remove the interlock box [C] ( x2 ).
  • Page 55 SENSORS AND SWITCHES 20 September 2006, Rev 0.01 3.5.16 SW1 BACK JOGGER MOTOR (M11) HOME POS. SWITCH Removal Remove in-feed unit ( 3.4.1 ). Disconnect the connectors [A] ( x1 ). Remove the screws [B] and remove the micro switch [C] ( x2 ).
  • Page 56 20 September 2006, Rev 0.01 SENSORS AND SWITCHES 3.5.17 SW2 STAPLER MOTOR (M5) HOME POS. SWITCH Removal Remove in-feed cover ( 3.3.3 ). Disconnect the connectors [A] ( x1 ). Remove the screws [B] and remove the switch [C] ( x2 ).
  • Page 57 SENSORS AND SWITCHES 20 September 2006, Rev 0.01 3.5.18 SW4 STAPLE/FOLD POS. MOTOR (M6) HOME POS. SWITCH Removal Remove paper path ( 3.3.6 ). Disconnect the connectors [A] ( x1 ). Remove the screws [B] and remove the switch [C] ( x2 ).
  • Page 58 20 September 2006, Rev 0.01 SENSORS AND SWITCHES 3.5.19 SW5 FOLD KNIFE MOTOR (M10) HOME POS. SWITCH Removal Switch off the main power switch. Remove the Left cover (Front cover ( 3.3.1 ) or Rear cover ( 3.3.2 ) depending on model). Disconnect the connectors [A] ( x1 ).
  • Page 59 SENSORS AND SWITCHES 20 September 2006, Rev 0.01 3.5.20 SW6 INTERLOCK CIRCUIT Removal Remove the Right cover (Front cover ( 3.3.1 ) or Rear cover ( 3.3.2 ) depending on model). Remove connector [A] Remove the two nuts [B] and remove the interlock box [C]. Remove the two screws [D] and remove the printed circuit board [E].
  • Page 60 20 September 2006, Rev 0.01 MOTORS MOTORS 3.6.1 INFEED MOTOR M1 Removal Open top cover. Install interlock cheater. Enter service mode. “Motors”. Enter M3. Run M3 down to end position and stop the motor. Remove cheater. Move side jogger channels to center position. Remove the nuts [A] and remove motor [B] and bracket ( x2 ).

  • Page 61: Back Jogger Motor M2

    MOTORS 20 September 2006, Rev 0.01 3.6.2 BACK JOGGER MOTOR M2 Removal Open top cover. Install interlock cheater. Enter service mode. “Motors”. Enter M3. Run M3 down to end position and stop the motor. Snap out the link [A] between the motor and the jogger assembly at the jogger assembly side.
  • Page 62 20 September 2006, Rev 0.01 MOTORS 3.6.3 BACK JOGGER POSITIONING MOTOR M3 Removal Open the top cover. Switch off the main power switch [A]. Disconnect the connectors [B] ( x2 ). Remove the screws [C] ( x3 ). Loosen allen screw and remove gear [D] from motor shaft ( x1 ).
  • Page 63 MOTORS 20 September 2006, Rev 0.01 3.6.4 SIDE JOGGER MOTOR M4 Removal Remove Front and Rear cover ( 3.3.1, 3.3.2 ). Loosen screw on opposite side of machine and loosen tension of belt [A]. Disconnect the connectors [B] ( x2 ). Loosen support screw [C] ( x1 ).
  • Page 64 20 September 2006, Rev 0.01 MOTORS 3.6.5 STAPLER MOTOR M5 Removal Remove the Right cover (Front cover ( 3.3.1 ) or Rear cover ( 3.3.2 ) depending on model). Remove screw [A] ( x1 ). Disconnect connector [B] ( x2 ). Remove the screws [C] and remove motor ( x3 ).
  • Page 65 MOTORS 20 September 2006, Rev 0.01 3.6.6 STAPLE / FOLD POSITIONING MOTOR M6 Removal Remove infeed module ( 3.4.1). Disconnect connectors [A] ( x2 ). Remove screws [B] ( x4 ). NOTE: Registration carriage will move down towards fold area when loosen all screws.
  • Page 66 20 September 2006, Rev 0.01 MOTORS 3.6.7 STAPLED SET TRANSPORT MOTOR M7 Removal Remove infeed module ( 3.4.1). Disconnect connector [A] ( x1 ). Hook off o-ring [B]. Loosen screws and lift out motor [C] ( x2 ). Installation Reverse the removal procedure. CAUTION Replace the o-ring if slightest evidence of wear or loss of friction.
  • Page 67 MOTORS 20 September 2006, Rev 0.01 3.6.8 PRE-FOLD TRANSPORT MOTOR M8 Removal Remove the Right cover (Front cover ( 3.3.1 ) or Rear cover ( 3.3.2 ) depending on model). Disconnect connectors [A] ( x2 ). Remove the nuts [B], two on each side ( x2 ).
  • Page 68 20 September 2006, Rev 0.01 MOTORS 3.6.9 FOLD ROLLER MOTOR M9 Removal Remove the Left cover (Front cover ( 3.3.1 ) or Rear cover ( 3.3.2 ) depending on model). Disconnect motor ( x2 ). Connector not visible in picture. Disconnect connector [A] ( x1 ).
  • Page 69 MOTORS 20 September 2006, Rev 0.01 3.6.10 FOLD KNIFE MOTOR M10 Continued on next page..3-68...
  • Page 70 20 September 2006, Rev 0.01 MOTORS 3.6.10 FOLD KNIFE MOTOR M10, CONTINUES Removal Enter A3 size (11x17”). Switch off main power and disconnect power cord. Remove infeed cover ( 3.3.3). Disconnect connector [A] ( x1 ). Loosen nuts [B] holding transformer bracket ( x2 ).
  • Page 71 MOTORS 20 September 2006, Rev 0.01 3.6.11 FOLD STOP GATE MOTOR M11 Removal Enter A3 size (11x17”). Disconnect connectors [A] ( x3 ). Remove screw [B] and remove sensor [C] ( x1 ). Loosen screw [D] and remove lever [E] Remove nuts [F] and remove motor bracket [G] ( x2 ).
  • Page 72 20 September 2006, Rev 0.01 STACKER 3.6.12 BELT STACKER MOTOR ST-M1 Removal Loosen nuts [A] ( x3 ). Slide the motor bracket [B] and remove. Disconnect connector [C] ( x1 ). Remove screws [D] ( x3 ). Installation Reverse the removal procedure. NOTE: Stacker motor pulley is D-shaped.
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  • Page 74 20 September 2006, Rev 0.01 SOLENOIDS SOLENOIDS 3.7.1 SOL1 EDGE STAPLING TRANSPORT SOLENOID Removal Remove infeed idler arm ( 3.4.4). Remove screws [A] ( x2 ). Installation/Adjustment Connect the orange wire to the orange marking on solenoid. Mount idler arm. Make sure there is about 1 mm clearance between solenoid body and plunger when the idler rollers (bearings) contacts the infeed belt.
  • Page 75 SOLENOIDS 20 September 2006, Rev 0.01 3.7.2 SOL2/SOL3 STAPLE STOP GATE SOLENOIDS Removal Remove the Left cover (Front cover ( 3.3.1 ) or Rear cover ( 3.3.2 ) depending on model). Disconnect connectors [A] ( x2 ). Remove solenoid by removing two screws [B] ( x2 ).
  • Page 76 20 September 2006, Rev 0.01 SOLENOIDS 3.7.3 SOL4 STOP GATE SOLENOID Removal Remove Front and Rear cover ( 3.3.1, 3.3.2 ). Remove paper path ( 3.3.6). Go to service mode and choose motors. Run motor M6 for access of four screws [A]. Disconnect connectors [B] ( x2 ).
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