Related Manuals for Plockmatic BLM35
Summary of Contents for Plockmatic BLM35
- Page 1 Plockmatic BLM35/50 Booklet Maker System Installation Instruction This instruction is an excerpt from the Service Manual X17168C 23 January 2017...
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Page 2: Table Of Contents
1.8.2 Docking to upstreams device .............. 1-32 1.1.1 RCT Module ................... 1-2 BookFold Module installation 1.1.2 BLM50 Upgrade Kit ................1-9 1.1.3 BLM35/50 Booklet Maker ..............1-10 1.9.1 Accessory Check .................. 1-33 1.1.4 BookFold Module .................. 1-13 1.9.2 Installation procedure ................1-33 1.1.5 Trimmer Module.................. -
Page 3: Installation Procedure
Ensure that the waste box is saved. 1. Remove the straps [A] 3. Remove the Waste Box and ensure it is saved [C]. 2. Remove the lid [B]. 4. Remove the Ramp Support [D] . Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C... - Page 4 5. Remove the Protection Foam Blocks (x2) [E]. 7. Remove from the Corners the Protection Foam Blocks (x4) [G]. 6. Remove Ramp Support Foam (x2) [F]. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C...
- Page 5 8. Remove the Paper Box [H]. 11. Open the bottom corners of the box [K]. 9. Remove the Plastic Cover [I]. 12. Remove the Protection Foam [L]. 10. Remove Accessories Box [J] Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C...
- Page 6 13. Open Top Cover and remove two screws securing Front Cover [M]. 15. Remove two screws securing the Rear Cover [N]. 14. Lift Front Cover and remove. 16. Lift Rear Cover and remove. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C...
- Page 7 Two persons are required to remove the foam blocks. 18. Adjust the height of the casters on the RCT to 44mm (1.75”). 19. Pull out the foam blocks (x2) underneath the RCT. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure...
- Page 8 20. Mount Ramp Support Foam according to picture [P]. 21. Place Ramp [D] as illustrated. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C...
- Page 9 WARNING: Two persons are required to carefully roll the RCT off the pallet. 22. Carefully roll RCT off the pallet. 23. Remove material packed inside the RCT [Q]. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C...
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Page 10: Blm50 Upgrade Kit
1.1.2 BLM50 UPGRADE KIT Intentionally blank 1. Open box. Intentionally blank Remove PCB and sticker. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C... -
Page 11: Blm35/50 Booklet Maker
1.1.3 BLM35/50 BOOKLET MAKER Remove lid. 3. Remove Ramp. Remove box containing accessories. Remove remove Ramp support (x2). Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-10... - Page 12 5. Remove card board tubes (x2). 7. Remove card board tubes (x2), foam (x2) and plastic cover. 6. Remove box sides. 8. Remove bubble wrap from stacker. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-11...
- Page 13 11. Place Ramp on Ramp support according to picture. Maker. 12. Carefully roll Booklet Maker off the pallet. WARNING: Two persons are required to remove the foam blocks. 10. Mount Ramp Support according to picture. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-12...
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Page 14: Bookfold Module
1.1.4 BOOKFOLD MODULE Remove straps. 3. Remove foam. Remove lid. Remove box sides. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-13... - Page 15 Remove plastic cover. Remove accessories. Tilt the unit to upright position. WARNING: Two persons are required to tilt the unit to the upright position. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-14...
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Page 16: Trimmer Module
1.1.5 TRIMMER MODULE Remove straps. 3. Remove foam. Remove lid. Remove box sides. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-15... - Page 17 Remove plastic cover. 7. Remove accessories from inside the trim bin. Tilt the unit to upright position. WARNING: Two persons are required to tilt the Trimmer to the upright position. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-16...
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Page 18: Bst4000-1 Belt Stacker Module
1.1.6 BST4000-1 BELT STACKER MODULE Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-17... - Page 19 Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-18...
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Page 20: Installation Requirements
Booklet Making system. The BST4000-1 measures 1730x440mm / 68x17”. NOTE: BLM50 Upgrade kit and Plockmatic Cover Feeder does not impact floor space requirements. 400mm 16” 420-630mm... -
Page 21: Power Requirements
You are about to install one or more of the following modules: • Flat blade screwdriver size 4 or 5 • RCT50 Rotate Crease Trim Module • BLM35 Booklet Maker • BLM50 Upgrade Kit • BF50 BookFold Module • FTR50 Trim Module •... -
Page 22: Installation Precautions
Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C... -
Page 23: Preparations On Printer
Bracket OEM Install Cover Plate, part number 102-110022, with four screws 99471. Install Bracket OEM that comes with the High Capacity Stacker. * Part numbers are subject to change. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-22... -
Page 24: Dfd Settings
First sheet delay after C2 (Cycle up) signal [0...60000 29 LSC2D C2 (Cycle down) delay after last sheet [0...20000] 1000 30 C4SZ C4 (Large paper format) threshold size [0...5000] 2450 Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-23... -
Page 25: Rct Installation
Female Docking Bracket 122-109998 (for docking to BLM) Feeler Gauge 0,5mm 122-108011 Cable protector 890700 * Part numbers are subject to change. Please refer to Spare Part Manual for correct numbers. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-24... -
Page 26: Rct Installation Procedure
1. Remove rear cover by loosening screws 1. 2. Remove front cover by loosening screws 3. Lift cover over edge 2. Open Slide Door slightly and lift/remove front cover 4. Adjust height to match upstreams device. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-25... -
Page 27: Docking Rct With Printer
2. Install female Docking Bracket E on the downstream side of the RCT. Position it sideways as shown in picture. 5. Connect the Communication Cable between Printer and RCT (includ- ed in Booklet Maker). Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C... -
Page 28: Blm50 Upgrade Kit
1.6.2 INSTALLATION PROCEDURE • This section describes how to install the BLM50 Upgrade Kit on a 1. Remove screws [D]. BLM35 Booklet Maker. 2. Remove screws [E]. • If you don’t have this option, go to next section. 1.6.1 ACCESSORY CHECK 3. -
Page 29: Cover Feeder Module
Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. Plockmatic Cover Feeder Module 2. Feed roller 3. Calibration strip 4. Label 5. Instruction 4. Flip the Cover Feeder over and cut the cable tie [E] securing the bin to the Cover Feeder frame. - Page 30 5. Remove four screws [F]. 7. Remove three screws [H]. 6. Remove two screws [G]. 8. Remove two screws [I]. 9. Remove top cover [J]. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-29...
- Page 31 Cover Feeder and checking of installation will be performed later on. 12. Install the Cover Feeder in the exact same position as the Cover Feeder dummy was installed. Continue with next section below. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-30...
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Page 32: Blm35/50 Installation
Date: 27 March 2015 Screws M4x10 99471 Note: More accessories are found inside machine. * Part numbers are subject to change. Please refer to Spare Part Manual for correct part numbers. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-31... -
Page 33: Docking To Upstreams Device
This is the end of the Booklet Maker installation procedure. Installing con- nectors and cables and checking of installation will be done later on. Continue with next section below. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C... -
Page 34: Bookfold Module Installation
Check the quantity and condition of the accessories against the following list: Description Q’ty 1. Communication cable 2. Power cord 3. Cable protector with 2 screws 4. Cable holder Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-33... - Page 35 Do not turn each nut more than 2 full revolutions before adjusting the other nuts. Each turn of a nut equals to a 1,5 mm (1/16”) travel. Continued on next page Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C...
- Page 36 BookFold Module. This is the end of the BookFold Module installation procedure. Installing connectors and cables and checking of installation will be done later on. Continue with next section below. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-35...
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Page 37: Trimmer Module Installation
4. Adjust the height of the Trimmer by turning the four nuts [E]. Two on the front side and two on the back side. Adjust alignment by turning only two of the nuts on either the infeed or exit side. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C... - Page 38 8. Install the cable protector [H] (two screws) to the Trimmer and the Installing connectors and cables and checking of installation will be done cable holder [I] to the Trimmer base. later on. Continue with section 1.11 to install Belt Stacker Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-37...
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Page 39: Installation Procedure, Trimmer To Booklet Maker
In order to dock a Trimmer to the Booklet Maker, the docking studs [C] on the Booklet Maker have to be relocated to the lower holes [D] in the exit cover. 6. Relocate docking studs to the lower holes [D] and tighten the screws. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C... - Page 40 Do not turn each nut more than 2 full revolutions before adjusting the other nuts. Each turn of a nut equals to a 1,5 mm (1/16”) travel. If adjustment is necessary, begin with adjusting alignment and con- tinue with adjusting height. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C...
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Page 41: Belt Stacker Installation
This is the end of the Trimmer Module to BLM Booklet Maker installation procedure. Installing connectors and cables and checking of installation will be done later on. Continue with next section below. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C... -
Page 42: Bst4000-1 Belt Stacker Installation
This section describes how to install a BST4000-1 Belt Stacker Module. • If you don’t have this option, go to next section. 1.12.1 INSTALLATION PROCEDURE 1. Locate the orange cable inside the frame, plug in and secure connec- tor. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-41... - Page 43 Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-42...
- Page 44 Measure height [A] Adjust distance [B] to match height [A] Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-43...
- Page 45 Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-44...
- Page 46 Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-45...
- Page 47 Alt. 1 Alt. 2 This is the end of the BST4000-1 Belt Stacker installation procedure. Installing connectors and cables will be done later on. Continue with next section below. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-46...
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Page 48: Cables, Plugs And Jumpers
The Interlock Jumper must be installed on a Booklet Maker without BookFold Module or Trimmer connected. The BookFold Module and Trimmer are powered from the booklet maker. The black cables are used for this purpose. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-47... - Page 49 JUMPER system configurations. Configurations without RCT as viewed from the back side of the system T♀ T♂ STACKER T♂ T♀ STACKER T♂ T♀ STACKER JUMPER Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-48...
- Page 50 This section describes schematically how to connect communication ca- bles, power cords, termination plugs and interlock jumplers on all possible system configurations. Configurations including RCT, as viewed from the back side of the system BLM35/50 Wiring Overview 102-110119 2016-04-21 11:11 T♀...
- Page 51 1.13.4 CONNECTING BST4000-1 BELT STACKER Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-50...
- Page 52 Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-51...
- Page 53 1.13.5 MAIN POWER CORD, BOOKLET MAKER 1.13.7 MAIN POWER CORD, BST4000-1 BELT STACKER MODULE 1.13.6 MAIN POWER CORD, RCT MODULE Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-52...
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Page 54: After Turning On The Power
11. To access potentionmeter, remove four screws [D] and remove front totransistor [B]. The digital value should now read: 1. The analog value should read +4.70V ± 0.05. If not, a potentiometer needs adjustment. cover. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C... -
Page 55: Setting Nvm Value For The Trimmer
10. Press [Exit Service] button to leave Service mode. 17. Place the calibration strip [A] together with the “EEPROM Values Bookletmaker/Trimmer” table [C] under the Booklet Maker top cover 18. Reinstall front and rear covers. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C... -
Page 56: Checking Software Versions
14. Reinstall the two staple cartridges and close the top cover. 2. Open the booklet maker top cover. Press levers [A] and remove the two stapler cartridges [B]. 3. Close the top cover. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C... -
Page 57: Checking The Installation
4. Check for the correct feeding of the sheets in the RCT and the Booklet Maker. NOTE: It is critical that you use SRA3/12x18” sheets during alignment. Use of smaller paper sizes during alignment can cause SRA3/12x18” to have infeed issues. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-56... - Page 58 Adjustment on next page. When the Booklet Maker is connected directly to the Feeder, ad- justment is instead achieved by slightly tilting the Booklet Maker. Adjustment on next page. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-57...
- Page 59 • Adjust Exit Docking Bracket [K] to achieve tolerance. • Tighten screws and dock Booklet Maker to the RCT. Repeat step 3, 4 and 7 until alignment is correct. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-58...
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Page 60: Adjusting/Checking The Rct Bleed Trim
If not, repeat step 1, 8 - 10. tight. 11. Turn adjustment screw [B] clockwise and send five more sets of 2 Turn adjustment screw counter clockwise until wrinkles disappear. sheet SRA3/12x18”. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C 1-59... -
Page 61: Checking The Rct Module
If not, this is a Booklet Quality issue. Not an Installation issue. To correct this, a trained service technician and a service manual is needed. Make a note of this issue and pass it on to a trained service technician. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C... -
Page 62: Checking The Booklet Maker
Booklet Maker system. 4. Using 80 gsm/20 lb Bond sheets, send five sets of 20 sheet A3/11x17” (20 sheets of A3/11x17” equals a booklet containing 80 pages) to the Booklet Maker system. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure x03380C... -
Page 63: Checking The Bookfold Module
40 pages) to the Booklet Maker system. 10. Check that the booklet cover does not have a crease and that the booklets have a Book Folded spine. Plockmatic BLM35/50 system 23 January 2017 1. Installation Procedure...