Johnson Controls Frick 1179 Manuals

Manuals and User Guides for Johnson Controls Frick 1179. We have 1 Johnson Controls Frick 1179 manual available for free PDF download: Manual

Johnson Controls Frick 1179 Manual

Johnson Controls Frick 1179 Manual (64 pages)

ROTARY SCREW COMPRESSOR UNITS

Brand: Johnson Controls | Category: Compressor | Size: 2.74 MB

Table of Contents

Table of Contents
2
Preface
3
Design Limitations
3
Job Inspection
3
Transit Damage Claims
3
COMPRESSOR and UNIT IDENTIFICATION
3
Compressor Identification
4
Installation

5
- Foundation
  5
- RIGGING and HANDLING
  6
- Checking Motor/Compress or Rota Tion
  6
- Compressor/Motor Coupling Installation
  6
- Coupling Alignment Procedure
  7
- Hot Alignment of Compressor/Motor
  9
- Oil Pump Coupling
  9
- Holding Charge and Storage
  9
- Oil Charge
  9
- Oil Heater(S)
  9
- Oil Filter(S)
  10
- Thermosyphon Oil Cooling
  10
- LIQUID INJECTION OIL COOLING (Optional)
  11
- Liquid Line Sizes/Receiver Volume
  11
- Water-Cooled Oil Cooling (Option Al)
  11
- Economizer - High Stage (Optional)
  12
- Economizer Load Balancing
  13
- Electrical
  13
- Motor Starter Package
  13
- Current Transformer (Ct) Ratios
  15
- Mini Mum Burden Ratings
  15
- Control Power Regulator
  15
Operation

16
- OPERATION and START-UP INSTRUCTIONS
  16
- Tdsh Compressor
  16
- Compressor Lubrication System
  16
- Control Pump Oil System
  16
- Full Time Pump System
  17
- Compressor Oil Separation System
  17
- Discharge Butterfly Control Oil System
  17
- Compressor Hydraulic System
  17
- Volume Ratio Control
  18
- Compressor Oil Cooling Systems
  18
- Single-Port Liquid Injection
  18
- Dual-Port Liquid Injection
  18
- Quantum Lx Ez-Cool Liquid Injection Adjustment Procedure
  19
- Suction Check Valve Bypass
  21
- Low Ambient Operation
  21
- Balance Piston Pressure Regulator
  21
- Initial Start-Up
  21
- Initial Start-Up Procedure
  22
- Normal Start-Up Procedure
  22
- Vfd Skip Frequencies
  22
Maintenance

23
- COMPRESSOR SHUTDOWN and START-UP
  23
- General Information
  23
- General Instructions for Replacing Compressor Unit Components
  23
- General Maintenance
  23
- Normal Maintenance Operations
  23
- Oil Filter
  24
- Strainer - Oil Pump
  24
- Changing Oil
  25
- Coalescer Filter Element(S)
  25
- Strainer - Liquid Injection
  25
- Pump Disassembly
  26
- Pump Assembly
  27
- Installation of Carbon Graphite Bushings
  28
- Thrust Bearing Adjustment
  28
- Troubleshooting the Pump
  29
- Maintenance Schedule
  30
- Preventative Maintenance
  30
- Recommended Maintenance Program
  30
- Vibration Analysis
  30
- Grease Compatibility
  31
- Motor Bearings
  31
- Nlgi Grease Compatibility Chart
  31
- Oil Quality and Analysis
  31
- Oil Sampling Procedure
  31
- Operating Log
  31
- ABNORMAL OPERATION ANALYSIS and CORRECTION
  32
- Troubleshooting Guide
  32
- Pressure Transducers - Testing
  33
- Capacity Linear Transmitter - Slide Valve
  34
- Pressure Transducers - Replacement
  34
- Volume Ratio Control Transmitter - Slide Stop
  34
- Oil Level Transmitter
  35
- Temperature Sensor
  35
- Troubleshooting the Rwh Compressor
  37
  - The Pump System
    37
  - The Oil Separation System
    38
  - The Hydraulic System
    38
- MOTOR and BARE COMPRESSOR REPLACEMENT
  39
- Sae Straight Thread O-Ring Fittings Assembly Procedure
  39
- SHUTDOWN DUE to IMPROPER OIL PRESSURE (HIGH STAGE and BOOSTER)
  39
- Compressor Port Locations
  40
- Sample P & I Diagram
  43
- Proper Installation of Electronic Equipment in an Industrial Environment
  46
- Forms
  51
- Index
  58

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