Suzuki GSX1200 1999 Service Manual page 92

• Fix the right oil pipe A with No. 1 bolt.
• Fit the copper washers to the No. 9 and No. A bolts.
• Locate two allen bolts at position B and ten 8-mm bolts.
• Tighten the crankshaft tightening 8-mm bolts in the ascending
order of numbers assigned to these bolts, tightening each bolt
a little at a time to equalize the pressure.
• Fit the copper washer to the bolt C.
• Tighten the lower and upper crankcase tightening bolts and nuts
to the specified torque values.
Crankcase bolt
6 mm bolt
8 mm bolt
NOTE:
* Install the main oil gallery plug. ( $' 3-20)
* Fit the engine ground wire D to the correct position as shown in
the figure.
( ( ( ( 09900-00410: Hexagon wrench set (
• Install the left oil pipe 1 with bolt.
• Fit a new O-ring 2 and shim 3.
• Fit a new gasket and install the oil sump filter 4 with two bolts.
!
Replace the gasket and O-ring with new ones to prevent
oil leakage.
• Seat the washer and install the oil pressure regulator 5 to the
oil pan and tighten it to the specified torque.
# #
# # Oil pressure regulator: 28 N . m (2.8 kgf-m) #
Initial tightening Final tightening
N . m
kgf-m
6 0.6
13 1.3
N · m
kgf-m
13 1.3
22 2.2
ENGINE 3-57