Service Data - Suzuki GSX1200 1999 Service Manual

7-32 SERVICING INFORMATION

SERVICE DATA

VALVE + GUIDE
ITEM
Valve diam.
Valve clearance (when cold)
Valve guide to valve stem
clearance
Valve stem deflection
Valve guide I.D.
Valve stem O.D.
Valve stem runout
Valve head thickness
Valve stem end length
Valve seat width
Valve head radial runout
Valve spring free length (IN. & EX.)
Valve spring tension (IN. & EX.)
CAMSHAFT + CYLINDER HEAD
ITEM
Cam height
Camshaft journal oil clearance
Camshaft journal holder I.D.
Camshaft journal O.D.
Camshaft runout
Cam chain pin (at arrow "3")
Rocker arm I.D.
Rocker arm shaft O.D.
Cylinder head distortion
CYLINDER + PISTON + PISTON RING
ITEM
Compression pressure
Compression pressure difference
Piston to cylinder clearance
Cylinder bore
Piston diam.
Cylinder distortion
STANDARD
IN.
EX.
IN.
EX.
IN.
EX.
IN. & EX.
IN. & EX.
IN.
EX.
IN. & EX.
IN. & EX.
IN. & EX.
IN. & EX.
IN. & EX.
INNER
OUTER
INNER
at length 28 mm
OUTER
at length 31.5 mm
STANDARD
IN.
EX.
IN. & EX.
22.012 – 22.025
IN. & EX.
IN. & EX. 21.959 – 21.980
IN. & EX.
24th pin
12.000 – 12.018
IN. & EX.
11.973 – 11.984
IN. & EX.
———
STANDARD
1 250 kPa
(12.5 kgf/cm
———
0.040 – 0.070
79.000 – 79.015
78.945 – 78.960
Measure at 15 mm from the skirt end.
———
28.5
25
0.10 – 0.15
0.18 – 0.23
0.020 – 0.047
0.040 – 0.067
———
5.000 – 5.012
4.965 – 4.980
4.945 – 4.960
———
———
———
0.9 – 1.1
———
———
———
5.3 – 6.5 kgf
13.1 – 15.1 kgf
33.58 – 33.62
32.65 – 32.69
0.032 – 0.066
———
2 )
Unit: mm
LIMIT
———
———
———
———
———
———
0.35
———
———
———
0.05
0.5
2.5
———
0.03
35.0
37.8
———
———
Unit: mm
LIMIT
33.28
32.35
0.150
———
———
0.10
———
———
———
0.20
Unit: mm
LIMIT
875 kPa
(8.75 kgf/cm 2 )
200 kPa
2
(2 kgf/cm )
0.120
79.080
78.880
0.20