Suzuki GSX1200 1999 Service Manual page 84

REASSEMBLY
Assemble the countershaft and driveshaft in the reverse order of
disassembly. Pay attention to the following points:
NOTE:
* Before installing the gears, rotate the bearing by hand to in-
spect for abnormal noise and smooth rotation. Replace the bear-
ing if there is anything unusual.
* Before installing the gears, lightly coat moly paste or engine oil
to the driveshaft and countershaft.
* Before installing the oil seal, apply grease to the oil seal lip.
( ( ( 99000-25140: SUZUKI MOLY PASTE ( (
) ) ) ) 99000-25010: SUZUKI SUPER GREASE ''A'' )
'
* Never reuse a circlip. After a circlip has been removed
from a shaft, it should be discarded, a new circlip must
be installed.
* When installing a new circlip, care must be taken not to
expand the end gap larger than required to slip the
circlip over the shaft.
* After installing a circlip, always insure that it is com-
pletely seated in its groove and securely fitted.
NOTE:
In reassembling the transmission, attention must be given to the
locations and positions of washers and circlips. The cross sec-
tional view given here will serve as a reference for correctly mount-
ing the gears, washers and circlips. ( #$ 3-50)
• When installing a new circlip, pay attention to the direction of
the circlip. Fit it to the side where the thrust is as shown in the
illustration.
• When installing the gear bushing onto the shaft, align the shaft
oil hole 1 with the bushing oil hole 2.
ENGINE 3-49
Thrust
Circlip
Sharp edge