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4 STROKE MOTOR OIL 20W40 YAMAHA YAMAHA ger Engine Life wer Maintenance Cost wer Exhaust Smoke OWNER'S MANUAL uces Wear and Tear 1B5-F8199-E0 1B5-F8199-E0 PRINTED IN INDIA 2Y14(OM-01)284-11-06-E...
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WARNING PLEASE READ THIS MANUAL CAREFULLYAND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. LIBERO OWNER'S MANUAL YAMAHA MOTOR INDIA PVT. LIMITED All rights reserved. Any reprinting or unauthorised use without the written permission of YAMAHA MOTOR INDIA PVT. LIMITED is expressly prohibited.
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Owner/ User of the Motorcycle for keeping Environment Clean and Green. You are requested to please read the GREEN BOOK carefully. We Provide At Your Caring Service, YAMAHA MOTOR INDIA PVT. LTD. A-3, Industrial Area, Noida Dadri Road Surajpur-201 306 (India)
YAMAHA continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your Motorcycle and this manual. If there is any question concerning this manual, please consult your YAMAHA dealer.
ROAD SAFETY TIPS SAFE RIDING 1. Before riding, you should learn to ride your motorcycle properly and all the control functions should be known to you. 2. Remember that there are no legal “rights” when it comes to survival as far as Motorcyclists are concerned.
INSTRUMENT AND CONTROL FUNCTIONS WARNING Never turn the key to "LOCK" when the Motorcycle is moving. Push Main switch cum steering Release lock Turn LOCK: The main switch controls the ignition The steering is locked in this position and lighting systems. Its operation is and all electrical circuits are switched described below.
INSTRUMENT AND CONTROL FUNCTIONS Turn signal switch To signal a right-hand turn, push the switch to " ". To signal a left- hand turn, push the switch to " ". Once the switch is released it will return to the center position. To cancel the signal, push the switch in after it has returned to the center position.
INSTRUMENT AND CONTROL FUNCTIONS Shift pedal Front brake lever Rear brake pedal Shift pedal Front brake lever Rear brake pedal The shift pedal is located on the left The front brake lever is located on The rear brake pedal is on the right side of the engine and is used in the right handlebar.
INSTRUMENT AND CONTROL FUNCTIONS NOTE : This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not ¿ locked properly. WARNING WARNING Be sure the cap is properly installed and locked in place Open Filler tube...
INSTRUMENT AND CONTROL FUNCTIONS CAUTION : Always wipe off spilled fuel immediately with a dry and clean soft cloth. Fuel may deteriorate painted surfaces or plastic parts. Recommended Fuel : Regular gasoline (Petrol) Fuel tank capacity : Arrow mark 1. Arrow mark Total : ON: With the fuel cock in this Fuel cock...
INSTRUMENT AND CONTROL FUNCTIONS Kick starter 1. Arrow mark 1. Starter lever Kick-starter RES: This indicates reserve. If you Starter lever run out of fuel while riding, set Raise the right Pillion footrest, and Starting a cold engine requires a the fuel cock to this position.
INSTRUMENT AND CONTROL FUNCTIONS Seat Holder Open Projection Open To install Opening of Seat Insert the projection on the rear of To remove seat in to seat holder. Then push Open side panels as per instructions down on front of the seat and tighten on page 6-5.
INSTRUMENT AND CONTROL FUNCTIONS Stan- Soft Hard dard Adjusting Position WARNING A l w a y s a d j u s t e a c h s h o c k absorber to the same setting. Uneven adjustment can cause poor 1.
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INSTRUMENT AND CONTROL FUNCTIONS HandleSeat Stay Lock Stay Lock For mounting Helmet Lock 3-10...
PRE-OPERATION CHECKS Owners are personally responsible for their vehicle's condition. Your Motorcycle's vital functions can start to deteriorate quickly and unexpectedly- even if it remains unused (for instance, if it is exposed to the elements). Any damage. fluid leak or loss of tyre pressure could have serious consequence Therefore' it is very important that, in addition to a thorough visual inspection, you check the following points before each ride.
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PRE-OPERATION CHECKS ITEM CHECKS PAGE Check for smooth operation. 6-22 Brake and clutch lever pivots Lubricate if necessary. Check for smooth operation. Center and sidestand pivot 6-22 Lubricate if necessary. Make sure that all nuts, bolts, and screws are properly tightened. Chassis fasteners Tighten if necessary.
OPERATION AND IMPORTANT RIDING POINTS CAUTION : Starting a warm engine. • Do not ride downhill with The Starter Lever may not be required Ignition Switch in “OFF” when the engine is warm. Position & in Neutral Gear. • Always ride motor cycle with CAUTION : Ignition Switch in “ON”...
OPERATION AND IMPORTANT RIDING POINTS 8. Avoid frequent braking. Tips for reducing fuel CAUTION : consumption 9. Always maintain your tyre Be sure to replace the engine pressure as per recommendation oil as per recommended Your Motorcycle's fuel consumption 10. Get your motorcycle serviced schedule.
OPERATION AND IMPORTANT RIDING POINTS Parking When parking the Motorcycle, stop the engine and remove the ignition key. Turn the fuel cock to "OFF" whenever stopping the engine. WARNING The exhaust system is hot. Park the Motorcycle in a place where pedestrians or children are not likely to touch the Motorcycle.
If you are not familiar with in the safest and most efficient Motorcycle service, this work condition possible. Safety is an should be done by a YAMAHA obligation of the Motorcycle owner. dealer. The maintenance and lubrication schedule chart should be considered...
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PERIODIC MAINTENANCE AND MINOR REPAIR NOTE : If you do not have necessary tools required during a service operation, take your Motorcycle to a YAMAHA dealer for service. WARNING Modifications to this Motorcycle not approved by YAMAHA may cause loss of performance, and render it unsafe for use.
PERIODIC MAINTENANCE AND MINOR REPAIR PREVENTIVE MAINTENANCE SCHEDULE AFTER EVERY DAYS OR KMS AFTER ITEM OPERATION 30 Days OR 90 Days OR 180 Days OR EVERY 500-700 Km 2500-2700 Km 4500-5000 Km 2000 KMS VALVES Check valve clearances, adjust if necessary. Check condition, gap;...
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CONTROL CABLES -THROTTLE Check operation, free play, cable damage Readjust or replace as required. -CLUTCH -FRONT BRAKE IT IS RECOMMENDED THAT THE ABOVE BE SERVICED BY AUTHORIZED YAMAHA DEALER. SERVICE MORE FREQUENTLY WHEN THE VEHICLE IS DRIVEN IN DUSTY AREAS.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Lug 1. Panel A 2. Panel B 2. Panel A Panel removal and installa- 3. Lug tion Removal of Panel A The panels illustrated need to be Unlock the panel. removed to perform some of the maintenance described in this Pull the lug 1 towards you to remove manual.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Lug 1. Lug 1. Lug. 2. Lug 2. Lug 2. Lug Removal of Panel B Installation of Panel A Installation of Panel B Loosen screw completely and follow Slide the panel towards the Rear of Follow the same procedure as given t h e s a m e p r o c e d u r e a s f o r the motorcycle for inserting the lug...
Do not attempt to diagnose A.- Spark plug gap: 0.8 ±0.1 mm any problems yourself. Instead, take the Motorcycle to a YAMAHA dealer. When installing the plug, always You should periodically remove and clean the gasket surface and use a inspect the spark plug because heat new gasket.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Engine oil filler cap Maximum level 1. Dipstick Minimum level 2. Engine oil replacement Engine oil a. Warm up the engine for a few 1. Oil level measurement NOTE : minutes. a. Place the Motorcycle on the Wait a few minutes until the oil level b.
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PERIODIC MAINTENANCE AND MINOR REPAIR Start the engine and warm up Tightening torque: for a few minutes. While Drain plug: warming up, check for oil leak- 14.5 It-lb (2.0 m-kg) age. If oil leakage is found, stop the engine immediately and e.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Air filter element Air filter case cover Air filter element 2. Frame Screw(3 Nos) Lockable SpringWire Air filter The air filter should be cleaned at 6. Apply recommended oil to the 3. Remove the air filter from the the specified intervals.
Most adjust- case. ments should be left to a YAMAHA • The engine should never be run 7. Pull the air filter elements over dealer who has the professional without the air filter installed.
Free play: to decrease engine speed. 3 ~ 7mm Standard idle speed: 1,300 ~ 1,500 r/min NOTE : If the specified idle speed cannot be obtained by performing the above adjustment, consult a YAMAHA dealer. 6-12...
Always check and correct regularly. This adjustment however, tyre pressure before operating should be left to a YAMAHA dealer. the Motorcycle. 2. Locknut 3. Adjusting nut...
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YAMAHA dealer Securely pack your heaviest items cargo, rider, passenger, and immediately and have the tyre...
2. Turn the adjusting nut in direction è to increase free play or in WARNING ç direction to decrease free When it is impossible to make the play. proper adjustment, ask a YAMAHA 3. Tighten the locknut. dealer. 6-16...
20 ~ 30 mm at the proper adjustment, ask a the brake pedal end. Turn the vated by the brake pedal and is YAMAHA dealer. ç properly adjusted when the brake adjusting nut in direction •...
If the indicator reaches to the wear limit line, ask a YAMAHA Inspect the drive chain when the dealer to replace the shoes. Motorcycle is on the centerstand.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Chain joint 1. Locknut Adjusting nut 2. Adjusting hex screw Cotter pin If the chain is disassembled, be sure Axle nut 4. Loosen the chain adjusting the chain lock is placed in the Drive chain slack adjust- locknuts on each chain puller.
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PERIODIC MAINTENANCE AND MINOR REPAIR Adjust the free play in the CAUTION : brake pedal. • Maintain chain slackness within specified limits as per specifications. WARNING Check the operation of the brake • To maintain correct axle light after adjusting the rear alignment, Ensure the notch brake.
PERIODIC MAINTENANCE AND MINOR REPAIR Brake and shift pedal Brake and Clutch Lever Center and sidestand Greasing lubrication lubrication Grease the pivoting parts. Lubricate the pivoting and mating Lubricate the pivoting parts. joints. Recommended Grease : Check to see that the center and Recommended lubricant: MULTIPURPOSE sidestand move up and down...
Check for scratches or damage forward and backward. If any free on the inner tube and traces of oil play can be felt, ask a YAMAHA leakage from the front fork. dealer to inspect and adjust the steering. Inspection is easier if the front wheel is removed.
If there is play in the front or rear so there is no danger of it falling wheel hub or if the wheel does not over. turn smoothly, have a YAMAHA dealer inspect the wheel bearings. 1. Maximum level mark 2. Minimum level mark...
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PERIODIC MAINTENANCE AND MINOR REPAIR Replenishing the battery fluid CAUTION : Antidote: EXTERNAL: Flush with water. A poorly maintained battery will When inspecting the battery, be corrode and discharge quickly. The sure the breather hose is routed INTERNAL: Drink large quantities battery fluid should be checked at correctly.
Install a new fuse of proper breather hose is properly amperage. Turn on the switches and connected and is not damaged or see if the electrical device operates. obstructed. If the fuse immediately blows again, consult a YAMAHA dealer. 6-26...
5. Put a new bulb into position and 3. Remove head light bezel assy. secure it in place with the bulb Forward. holder. 6. Install the Head Light Assy. 7. If the headlight beam adjustment is necessary, ask a YAMAHA dealer to make adjustment. 6-27...
PERIODIC MAINTENANCE AND MINOR REPAIR Front wheel removal WARNING • It is advisable to have a YAMAHA dealer service the wheel. • S e c u r e l y s u p p o r t t h e Motorcycle so there is no danger of it falling over.
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PERIODIC MAINTENANCE AND MINOR REPAIR Brake cable adjusting nut 1. Clip Cotter pin 2. Speedometer cable Axle nut 1. Place the Motorcycle on the 4. Remove the speedometer cable 5. Remove the cotter pin and axle centerstand. from the front wheel side. First nut.
Always use a new cotter pin. WARNING • It is advisable to service the wheel by a YAMAHA dealer. Axle nut torque: • S e c u r e l y s u p p o r t t h e 33 ft-lb (4.55 m-kg)
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2. Remove the cotter pin and nut. lever. Then remove the tension bar 4. Remove the axle nut cotter pin from the brake shoe plate. and the axle nut. ALWAYS USE YAMAHA GENUINE SPARE PARTS 6-31...
If your Motorcycle requires tightening torque. any repair, bring it to a YAMAHA 5. Take the Motorcycle off the dealer. The skilled technicians at a centerstand. YAMAHA dealership have the tools, 6.
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2. Compression There is compression Go to Ignition check. Use kick starter. No compression. Ask YAMAHA dealer to inspect. 3. Ignition Wipe clean with dry cloth Open the throttle half-way and correct spark plug and start the engine.
CLEANING AND STORAGE A. CLEANING 1. Before cleaning the Motorcycle: CAUTION : a. Block off the end of the exhaust Direct excessive Hose Pressure Frequent, thorough cleaning of your pipe to prevent water entry; a may cause water Entry Into Wheel Motorcycle will not only enhance its plastic bag and strong rubber Bearing, Front Fork Brakes,...
CLEANING AND STORAGE B. STORAGE 8. Clean the seat with a vinyl solvent and lubricate it. Reinstall the chain or store it in a plastic bag upholstery cleaner to keep the Long term storage (60 days or more) cover pliable and glossy. (tied to frame for safe-keeping).
SPECIFICATIONS Specifications EngineOil: Type: YAMALUBE 4-Stroke motor Model LIBERO (5TS8) oil (20W40 type SG) Dimensions Overall length 2,000 mm CAUTION : Overall width 730 mm Be sure to use motor oils that do not contain Overall height 1,050 mm antifriction modifiers. Passenger car motor oils (often Seat height (Upto Rider) 800 mm labelled Energy conserving) contain anti-friction...
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SPECIFICATIONS Spark plug : Tyre with Tube Type/Manufacturer P-RA7HC--(CHAMPION) Size Spark plug gap 0.8 ± 0.1 mm Front 2.75 x18” 4PR Clutch type : Wet, multiple-disc Transmission : Rear 3.00 X18” 6PR Primary reduction system Spur gear Air pressure (cold tyre ): Primary reduction ratio 3.722 (67/18) Secondary reduction system...
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SPECIFICATIONS Wheels: Wheel travel: Type: Front 120 mm Front Spoke wheel Rear: 90 mm Rear Spoke wheel Electrical: Size: Ignition system: CDI (Digitally Timing Front 1.60 X 18 Advanced) Rear 1.60 X 18 Generator system: Brakes: Type Flywheel magneto Front : Standard output Type Drum brake...
CUSTOMER INFORMATION Key identification number Frame serial number Engine serial number Key identification number Frame serial number Engine serial number The key identification number is The frame serial number is stamped The engine serial number is stamped on the key. into the steering head pipe on right stamped into the right hand hand side.
PRE-DELIVERY INSPECTION REPORT (To be filled in by the Dealer on receipt of the Motorcycle from YMIS) Frame Engine Odo-Meter Date of Date of Reading Inspection Sale 1. Check for any missing item(s), scratches in painted/plated part(s), saddle or other external visual damages and take corrective action.
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PRE-DELIVERY INSPECTION REPORT f. Wheels Tyre Tyre pressure Solo Double (PSI) Front Rear R i m Runout - Radial - 1.5 mm (Max) - Lateral - 1.5 mm (Max) Spokes No loosenes g. Locks Operation • Ignition • Steering • Fuel Tank Cap •...
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PRE-DELIVERY INSPECTION REPORT b. Spark Plug Recommended No. P-RA7HC(Champion) 0.8 ±0.1 mm c. Valve Clearance (Cold condition) (If required) Inlet 0.08 ~ 0.12 mm Exhaust 0.10 ~ 0.14 mm (After matching of the mark on sprocket cam chain with mark on Cylinder Head Casting and ensuring the Piston at TDC of compression stroke.) d.
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PRE-DELIVERY INSPECTION REPORT C. ELECTRICAL a. Ignition Switch Operation b. Left Hand Switch Operation & Pass Beam • Horn • Indicator • Head Light c. All Bulbs - Functioning d. Battery • Electrolyte Level • Specific Gravity • Routing of Breather Pipe •...
INSTALLATION Procedures to be explained to the customer on delivery of the Motorcycle by the Dealer's Representative. Operation of all the locks (Ignition, Steering, Fuel Tank Cap, Side Cover L.H.). Fuel Cock Lever Operation and its reserve position; Fuel Tank Capacity including reserve & Fuel Gauge.
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INSTALLATION Location of Storage and Tool Kit compartments and their use. Procedure of opening and closing of L. H. Side Panel. Battery Maintenance : Checking of electrolyte level (To add only distilled water if required & to maintain its Specified Level) Correct Drive Chain Slackness (20 ~30 mm).
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CONTENTS • DO’S & DON’TS for the Motorcycle • Procedure for measurement of ‘CO’ Emission Level. • List of Components impacting Emission greenbook.pmd 11/3/2006, 8:50 PM...
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• 4T - 20W/40 SG grade - YAMALUBE 4T Always keep your engine well turned. Save environment and also improve Fuel Efficiency • ALWAYS GET YOUR MOTORCYCLE REPAIRED AND MAINTAINED ONLY AT YAMAHA AUTHORISED DEALER. • YAMAHA serves you through a wide network of Authorised Dealers.
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DO’S AND DON’TS FOR THE MOTORCYCLE 8 If misfiring, get your Motorcycle diagnosed & attended immediately without running even for a KM. 9 Get Motorcycle maintained regularly as per details and schedule given in Owner’s Manual. 10 Get emission of your Motorcycle inspected at least once every 3 months. 11 Please follow good driven habits in varying traffic conditions.
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‘CO’ EMISSION LEVEL MEASUREMENT 2. PROCEDURE FOR MEASUREMENT OF “CO” EMISSION LEVEL IMPORTANT : “CO” Measurement Equipment must be duty calibrated. Check for “NO LEAKAGE” from Exhaust System. Starter Lever should be in OFF position. All Electricals should be in OFF position. Set the Idle speed of the Engine in warmed up condition of Motorcycle as specified.
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• Longer Engine Life • Lower Maintenance Cost • Lower Exhaust Smoke • Reduces Wear and Tear 1B5-F8199-E0 YAMAHA MOTOR INDIA SALES PRIVATE LIMITED A-3, SURJPUR INDUSTRIAL AREA, NOIDA DADRI ROAD PRINTED IN INDIA 2Y14(OM-01)284-11-06-E SURAJPUR - 201 306 (UP) INDIA...