Polaris RANGER 500 2017 Service Manual page 402

TRANSMISSION
26. Inspect the shift drum for any damage or wear.
Inspect the splines of the shift drum.
27. Install the shift drum (E) into the transmission
housing. Lift up on the shift shaft rail (D) and move
the rail assembly towards the shift drum to allow the
shift fork ends to be installed into the shift drum (E).
28. Apply a continuous bead of Crankcase 3 Bond
Sealant (PN 2871557) to the left hand transmission
mating surface.
7.32
29. Install the transmission case cover and retaining
bolts. Torque bolts to specification.
TORQUE
Transmission Case Bolts:
18 ft-lbs (24 Nm)
30. Install new seals into the transmission case halves.
• The snorkel shaft seal (F), should be pressed in until it
seats against the housing counter-bore.
• The input shaft seal (G), should be pressed in until it
seats flush with the housing.
• The rear output shaft seals (H) and pinion shaft seal
(J) can be installed using a standard bushing
installation tool. Seals should be installed just past the
case lead-in chamfer (.070" or 1.8 mm from outer face
of bore).
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
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