Polaris RANGER 500 2017 Service Manual page 573

Body/Steering/Suspension ................................. 9.2, 11.2
Brakes .................................................................10.3
Digital Wrench®.....................................................1.70
Electrical ..............................................................12.3
Engine .................................................................. 3.5
Final Drive ............................................................. 8.3
Master Special Tools Table ........................................ 1.9
PVT/Clutching ........................................................ 6.2
Transmission.......................................................... 7.2
Specification
Compression.........................................................2.12
Toe......................................................................2.30
Specifications
Brake Service ........................................................10.3
Cooling System......................................................3.21
Cylinder Head Warp........................................ 3.52, 3.98
Engine .................................................................. 3.8
Engine Lubrication............................................ 3.5, 3.16
Engine Oil and Filter ...............................................2.12
Engine Oil Pressure ................................................. 3.6
Engine, 500cc .......................................................3.33
Valve Seat Contact Width................................3.54, 3.100
Valve Spring.................................................. 3.51, 3.97
Valve Stem Diameter ...................................... 3.52, 3.98
Valve Stem Guide I.D. ..................................... 3.52, 3.98
Spring
Adjustment ...........................................................2.32
Stabilizer Bar Pivot Lubrication .....................................2.32
Starter Drive........................................................... 12.33
Starter Drive, Removal ......................................3.69, 3.121
Starter Solenoid
Operation ........................................................... 12.34
Test ................................................................... 12.34
Starter System
Testing Flow Chart................................................ 12.35
Static
Testing ............................................................... 1.102
Stator
Tests ................................................................. 12.26
Stator Housing Removal ....................................3.69, 3.121
Stator Installation .............................................3.87, 3.138
Stator Removal ................................................3.71, 3.123
Steering
Inspection.............................................................2.29
Shaft, Removal (Non-EPS)........................................ 9.9
Steering Rack Removal (EPS) ..................................9.13
Wheel Removal (Non-EPS) ....................................... 9.8
Steering Assembly
Assembly View ..................................................9.4, 9.6
Power Steering Unit Installation ................................. 9.11
Power Steering Unit Removal ................................... 9.11
Steering Shaft Bearing Replacement ........................... 9.8
Steering Shaft Removal (EPS) ..................................9.10
Steering Wheel Removal (EPS).................................9.10
Steering Shaft
Bearing Replacement............................................... 9.8
Removal (EPS) ......................................................9.10
Steering Wheel
Removal (EPS) ......................................................9.10
Suspension
Inspection.............................................................2.32
Pivot Lubrication ....................................................2.33
Shock Analysis ....................................... 1.101, 2.34, 9.3
Spring Adjustment ..................................................2.32
Switch
AWD/2WD/TURF ...................................................12.5
Brake........................................................... 10.8, 12.6
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
Headlight..............................................................12.5
Ignition.................................................................12.5
T
T-MAP ..................................................................... 4.5
Overview ............................................................... 4.5
Sensor Test............................................................ 4.5
TDC .......................................................................3.18
Terminal Block ........................................................ 12.29
Thermostat Replacement ............................................3.23
Throttle Pedal
Inspection.............................................................2.22
Tie Rod End Inspection...............................................2.29
Timing
Crankcase ............................................................3.92
Sealing Path ......................................................3.92
Timing...............................................................3.92
Timing, Balance Shaft .......................................3.83, 3.135
Tire
Inspection.............................................................2.28
Toe Adjustment .........................................................2.30
Torque
Master Torque Table ...............................................1.17
Sequence .............................................................3.90
Torque Specification
Wheel and Hub ......................................................2.27
Torque Specifications
Body/Steering/Suspension ....................................... 11.2
Clutching ............................................................... 6.2
Engine Mounting ....................................................3.17
Transmission Mounting............................................. 7.5
Transmission
Assembly View ....................................................... 7.6
Differential Assembly ..............................................7.25
Differential Disassembly ..........................................7.22
Disassembly .........................................................7.17
Gears ................................................................... 7.4
Installation ............................................................7.13
Output Shaft Backlash.............................................7.27
Removal............................................................... 7.11
Transmission Diagnostics
Hard Shifting .........................................................1.94
Transmission Isolation.............................................1.94
Transmission Lubrication ...................................... 2.24, 7.4
Trouble Code List
(ORV Master) ........................................................1.76
Trouble Codes
Instrument Cluster (DTC) .........................................5.27
Trouble Tree
Guided Symptom Diagnostic.....................................1.57
Troubleshooting
Brake Noise .................................................. 1.96, 10.4
Clutching ..............................................................6.26
Cooling System.............................................. 1.69, 3.32
Engine ......................................................... 1.67, 3.31
EPS Non-Functional MIL Off .....................................1.99
EPS Non-Functional MIL On .....................................1.98
EPS Using Digital Wrench®.................................... 1.100
Front Gearcase (ADC).............................................8.31
Fuel Injector ..........................................................5.25
Fuel System ..........................................................1.89
Misfire Detection ....................................................1.87
PVT System ..........................................................1.91
INDEX
IX
IX.5