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RSV4 1100 Factory
•
Install the connecting rod shank piston
assembly in the relative cylinders.
•
Join the crankcases.
•
If the special tool was used, remove it
to keep the pistons from coming out.
Specific tooling
020858Y Maintenance of the pistons in the cyl-
inders
•
Fit the shim onto the shaft with the larger diameter side facing towards the exterior of the
engine.
•
Fit the primary shaft gear onto the
crankshaft, ensuring that it is aligned
correctly with the countershaft drive
gear. Align the markings on the respec-
tive teeth to align the gears correctly.
NOTE
THE BURIN ON THE PRIMARY SHAFT GEAR TOOTH MUST
BE INSERTED INTO THE SLOT IDENTIFIED WITH TWO
BURINS ON THE COUNTERSHAFT GEAR.
•
Fit the retainer tool, fit the nut and then
tighten the nut to the specified torque.
Specific tooling
020850Y Primary gear lock
Installing connecting rods - pistons
The piston rings are different and must be fitted
with the "KDN5" markings (for the upper one)(A)
and "K-TOP and KDN5" markings (for the lower
one )(B) facing upward.
Engine
ENG - 313
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