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Appendix 2 – Maintenance intervals for HTC 2500 iX
1
Fan drive belts – Check / Adjustment / Replacement
2
Coolant level – check
3
Driving functions – check
4
Engine air filter
5
Engine oil – check
6
Fuel filter – check / replacement
7
General inspection
8
Battery – charging / acid level – check
9
Earth cables, check
10 Oil filter – replacement
11 Hoses & hose clamps – check / replacement
12 Cooler / intercooler / condenser – check / cleaning
13 Engine valve play – check / adjustment
14 Generator - check
15 Engine mounts – check
16 Starter motor – check
17 Turbocharger - check
18 Water pump – check
19 Refrigerant – change
20 Fuel injection – check / replacement
21 Intercooler – cleaning / check
22 Particle filter – turn
23 Sock filter, absolute filter – check / cleaning / replace if necessary **
24 Activate residual current device *
25 Activate miniature circuit breaker*
26 Side duct fan Grease nipple – check / top up if necessary
A
Daily
If necessary
B
At 50h
Battery – replace if necessary
C At 500h or 1 year
Engine – Clean if necessary
D At 1,000h
Engine air filter – check / replace if it is dusty
E
At 2,000h
Test the engine oil – change if necessary
F
At 2 years
Fuel injection – check / replace if necessary
G At 3,000h
Fuel system – Build up pressure in the fuel system (20) if necessary
H At 4,000h
General inspection of the machine
* Activate residual current devices / miniature circuit breakers before new assignments. Otherwise every six months for residual current devices / annually for
miniature circuit breakers
** Check other filters before new assignments. Clean / replace if necessary.
A
Daily 50h
X
X
X
X
X
X
X
X
X
B
C
D
E
500h
1,000h
2,000h
2 years
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
F
G H
3,000h
4,000h
X
X X
X
X
X
X
X X
X
X X
X
X
X X
X
X
X X
X
X
X X
X X
X X
X
X
X X
X
X X
X
X
X
X
X
X
X
X
X
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