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Appendix 1 – Additions to manual for HTC 2500 iX
Transportation of the machine
A freight container is recommended for transporting the ma-
chine. When anchoring the machine, the following methods
are recommended:
• Securing strap or chain in the towing eyelets at the front,
under the mountings for the grinding heads, and under the
loading platform at the rear.
• Chocks in front of & behind the pairs of wheels.
• Securing strap around the wheels with mounting points in
the floor.
• The ramp for the container may not exceed an incline of 10°.
• Lifting points for the machine are located directly in front of
the pairs of wheels.
• When lifting with a crane, stays must be positioned under
the lifting points.
Wheel replacement
• When replacing wheels, position the jack at the lifting point
by the wheel that is to be replaced.
Mist cooler system
• You are recommended to use decalcified water for the Mist
cooler system.
• When storing the machine, drain the water tank for the Mist
cooler system.
Maintenance instructions
Fill with diesel & water.
• Ensure that the machine is turned off.
The engine must not be in operation and the electrical system must
be disconnected.
• Remove the cover and top up the tank.
• Do not use category 2 & 3 diesel. This would reduce the engine's
service life and result in the particle filter having to be cleaned at
more regular intervals.
Service and maintenance – General overview
• Check the absolute filter for the vacuum cleaning system. If it
is dusty, check the sock filters for leaks. See page 21, point 4.
• Check the play of the clutch discs weekly. Access from beneath the
mesh grille. See page 23, between points 3 & 5.
• Check the oil level for the diesel engine. See page 21, point 13.
• Empty the compressed air system of water. See page 21, point 8.
• Check the mist system's filter before use. See
page 21, point 10.
• Check the intake filter – clean if necessary, replace if required. See
page 23, point 2.
• Check the oil level in the mist lubricator for compressed air. See
page 23, point 5.
• Check belts for generator and vacuum cleaner.
Page 23, points 1 & 4.
• Check belts for AC & fans. See figure 1, point 7.
• Check the level in the cooling system – the engine must not be
running or hot. See figure 1, point 2.
• Check the level in the water separator for the fuel system – must
not be more than 50%. See figure 1, point 3.
• Residual current devices are activated at least every six months.
You are recommended to activate the residual current device be-
fore starting an assignment.
• Miniature circuit breakers must be activated at least once a year.
You are recommended to activate the miniature circuit breakers
59
before starting an assignment.
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