Bosch Rexroth IndraMotion MTX micro Easy Setup Manual

Bosch Rexroth IndraMotion MTX micro Easy Setup Manual

For standard turning and milling machines
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IndraMotion MTX micro
Easy Setup
for Standard Turning and Milling Machines
The Drive & Control Company
Commissioning Manual
R911332281
Edition 06

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Table of Contents
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Summary of Contents for Bosch Rexroth IndraMotion MTX micro

  • Page 1 The Drive & Control Company IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning Manual Edition 06 R911332281...
  • Page 2 © Bosch Rexroth AG 2015 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.
  • Page 3: Table Of Contents

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG I/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Table of Contents Table of Contents Page About this documentation....................5 Validity of the documentation........................5 General information..........................5 Required and supplementing documentation MTX micro............... 7 1.3.1...
  • Page 4 II/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Table of Contents Page 4.3.7 Battery safety............................. 28 4.3.8 Protection against pressurized systems.................... 29 Explanation of signal words and the Safety alert symbol..............30 Selecting and connecting the hardware...............
  • Page 5 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG III/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Table of Contents Page 7.3.2 Auxiliary function types........................74 7.3.3 Output and acknowledgement behavior.................... 76 7.3.4 Programming the auxiliary functions in the PLC................77 7.3.5...
  • Page 6 IV/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Table of Contents Page 9.5.3 Determining and optimizing......................125 9.5.4 Results............................. 127 Screens to set important drive parameters..................128 9.6.1 General information......................... 128 9.6.2 Screen for mechanic axis setting.....................
  • Page 7: About This Documentation

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 5/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines About this documentation About this documentation Validity of the documentation Purpose This documentation provides an overview of the components of the IndraMotion MTX micro control system and supports the initial commissioning with handling instructions and examples.
  • Page 8 Incorrect or unintended use by insufficiently trained or untrained staff can cause serious damage to the equipment! Bosch Rexroth is not liable for any of those damages and consequential damages caused.
  • Page 9: Required And Supplementing Documentation Mtx Micro

    Rexroth IndraMotion MTX micro 14VRS Functional Description Basics DOK-MTXMIC-NC*F*BA*V14-RERS-EN-P, R911372634 This documentation describes the basic functions of the Rexroth IndraMotion MTX micro. The basic commissioning steps and the control functions are provided as description and handling instruction. Rexroth IndraMotion MTX micro 14VRS Functional Description Extension DOK-MTXMIC-NC*F*EX*V14-RERS-EN-P, R911372631 This documentation describes the extended functions of the Rexroth IndraMotion MTX micro.
  • Page 10: Commissioning

    Commissioning Documentation titles with type codes and part numbers Rexroth IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines DOK-MTXMIC-EASY*******-CORS-EN-P, R911332281 This documentation provides an overview of the components of the IndraMotion MTX micro control system and supports the initial commissioning with handling instructions and examples.
  • Page 11: Operation

    This documentation describes the MMI operating software of the IndraMotion MTX micro. Rexroth IndraMotion MTX micro 13VRS Programming Manual DOK-MTXMIC-NC**PRO*V13-RERS-EN-P, R911336534 The following documentation provides information on the standard programming of the Rexroth IndraMotion MTX micro control. Rexroth IndraMotion MTX 14VRS Standard NC Cycles...
  • Page 12: Use Of The Safety Instructions

    10/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines About this documentation Rexroth IndraDrive MPx-16 to MPx-18 Parameters DOK-INDRV*-GEN1-PARA**-RERS-EN-P, R911328651 This documentation describes all parameters implemented in the firmware for drive controllers of the IndraDrive family. The documentation supports the parameterization of the drive controllers.
  • Page 13 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 11/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines About this documentation The signal word is used to draw attention to the safety instruction and also provides information on the severity of the hazard.
  • Page 14: Symbols Used

    Tab. 1-7: Names and abbreviations used Customer feedback Bosch Rexroth highly appreciates feedback or suggestions for improvement by our customers. Please email your feedback about the documentations to Feedback.Documentation@boschrexroth.de. Comments can be inserted in the electronic PDF document. The PDF file can then be send to the address...
  • Page 15: System Overview

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 13/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines System overview System overview Introduction IndraMotion MTX micro is the most cost-effective complete solution of the MTX series, combining the CNC, Motion Control and PLC functionalities in a single system.
  • Page 16: Performance Of The Control Aystem

    14/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines System overview Performance of the control aystem CNC key data Hardware HCQ02 HCT02 Processor type 32 bits / 500 MHz 32 bits / 500 MHz...
  • Page 17 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 15/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines System overview Power supply 200...500 V 200...500 V (with direct U connection) Max. power 25kW 25kW Regenerative Ext. Braking resistance external external Tab. 2-3:...
  • Page 18: 4-Axis Configuration - For The Classical Milling Machine

    16/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines System overview 4-axis configuration - for the classical milling machine Ethernet TCP/IP VDP80 VDP80.1FHN-..-EN Ethernet cable HMI cable ISMM1468 RKB0030 RKB0007 Feedback cable X6.x...
  • Page 19: 3-Axis Configuration - For The Classical Turning Machine

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 17/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines System overview 3-axis configuration - for the classical turning machine Ethernet TCP/IP VDP80 VDP80.1FGN-..-EN Ethernet cable HMI cable ISMM1468 RKB0030 RKB0007 Feedback cable X6.x...
  • Page 20 18/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines...
  • Page 21: Important Instructions On Use

    Before using Bosch Rexroth products, the following requirements have to be met to guarantee the intended use of the products: ● Anybody dealing with Bosch Rexroth products in any way is obliged to read and consent to the relevant safety instructions and the intended use.
  • Page 22: Unintended Use

    Operation under water, under extreme temperature fluctuations or under extreme maximum temperatures is prohibited. ● the intended applications have not expressively been released by Bosch Rexroth. Therefore, please read the information given the general safety instructions! ●...
  • Page 23: Safety Instructions For Electric Drives And Controls

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 21/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Safety instructions for electric drives and controls Safety instructions for electric drives and controls Definitions of terms Application Documentation Application documentation comprises the entire documentation used to in‐...
  • Page 24: General Information

    You must follow these safety instructions. ● Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions. ●...
  • Page 25: Hazards By Improper Use

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 23/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Safety instructions for electric drives and controls ● Applications for functional safety are only allowed if clearly and explicitly specified in the application documentation "Integrated Safety Technolo‐...
  • Page 26: Instructions With Regard To Specific Dangers

    24/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Safety instructions for electric drives and controls ● Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electric drive systems! ●...
  • Page 27: Protective Extra-Low Voltage As Protection Against Electric Shock

    Protective extra-low voltage is used to allow connecting devices with basic in‐ sulation to extra-low voltage circuits. On components of an electric drive and control system provided by Bosch Rexroth, all connections and terminals with voltages up to 50 volts are PELV ("Protective Extra-Low Voltage") systems.
  • Page 28: Protection Against Dangerous Movements

    If extra-low voltage circuits of devices containing voltages and circuits of more than 50 volts (e.g., the mains connection) are connected to Bosch Rexroth products, the connected extra-low voltage circuits must comply with the requirements for PELV ("Protective Extra-Low Voltage").
  • Page 29: Protection Against Electromagnetic And Magnetic Fields During Operation And Mounting

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 27/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Safety instructions for electric drives and controls ment works. Do not operate the machine if the emergency stopping switch is not working. ● Prevent unintended start-up. Isolate the drive power connection by means of OFF switches/OFF buttons or use a safe starting lockout.
  • Page 30: Protection Against Contact With Hot Parts

    28/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Safety instructions for electric drives and controls tric drive and control system and the associated current-carrying con‐ ductors. 4.3.5 Protection against contact with hot parts Hot surfaces of components of the electric drive and control system.
  • Page 31: Protection Against Pressurized Systems

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 29/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Safety instructions for electric drives and controls ● Do not throw batteries into open flames. ● Do not dismantle batteries. ● When replacing the battery/batteries, do not damage the electrical parts installed in the devices.
  • Page 32: Explanation Of Signal Words And The Safety Alert Symbol

    30/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Safety instructions for electric drives and controls Explanation of signal words and the Safety alert symbol The Safety Instructions in the available application documentation contain...
  • Page 33: Selecting And Connecting The Hardware

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 31/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware Selecting and connecting the hardware HCT02/HCQ02 Fig. 5-1: Technical data of HCx02 hardware units...
  • Page 34 32/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware Fig. 5-2: HCx02 pin assignments and DEA40.1 optional module...
  • Page 35: Motors

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 33/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware Temperatures above 105 °C will cause mate‐ WARNING rial damage! Please keep the minimum distances specified! Materials present above the devices may only be materials which ●...
  • Page 36 34/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware Fig. 5-4: Electric data and ordering information of the MSK servo motors...
  • Page 37: Mad

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 35/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware 5.2.2 Fig. 5-5: Technical data of MAD spindle motors...
  • Page 38: Connecting Cables

    36/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware Connecting cables Fig. 5-6: Motor cable assignment for power connection...
  • Page 39: Hmi Control Panels

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 37/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware HMI control panels 5.4.1 VDP80.1FHN-C1-NN-EN for milling machines Fig. 5-7: Technical data of the VDP80.1FHN-C1-NN-EN control panel...
  • Page 40: Vdp80.1Fgn-C1-Nn-En For Turning Machines

    38/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware 5.4.2 VDP80.1FGN-C1-NN-EN for turning machines Fig. 5-8: Technical data of the VDP80.1FGN-C1-NN-EN control panel...
  • Page 41: Vdp80.1Fkn-C1-Nn-En With Universal Control Panel

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 39/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware 5.4.3 VDP80.1FKN-C1-NN-EN with universal control panel Fig. 5-9: Technical data of the VDP80.1FKN-C1-NN-EN control panel Additionally, two external handwheels can be connected.
  • Page 42: Vdp81.1Fkn-C1-Nn-En

    40/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware 5.4.4 VDP81.1FKN-C1-NN-EN Electrical data Borings 10,4” Screen size for panel attachment Display Display resolution 640x480px 640x480px Handwheel ext. connectable VCH02...
  • Page 43: Vam81.1-Usb-Nf-Ta-Ta-Ve-Ma-Nnnn

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 41/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware 5.4.5 VAM81.1-USB-NF-TA-TA-VE-MA-NNNN Electrical data Borings MOP keys for panel attachment Override switch Spindle and feed Protection type IP 54 (front side), IP 20 (back side) Connection and supply Fig.
  • Page 44: Vdp82.1Fkn-C1-Nn-En

    42/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware 5.4.6 VDP82.1FKN-C1-NN-EN Electrical data Borings 10,4” Screen size panel attachment Display resolution 640x480px Handwheel ext. connectable VCH02 OP menu keys...
  • Page 45: Vam82.1-Usb-Nf-Ta-Ta-Ve-Ma-Nnnn

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 43/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware 5.4.7 VAM82.1-USB-NF-TA-TA-VE-MA-NNNN Electricaldata Borings MOP keys for panel attachment Override switch Spindle and feed Protection type IP 54 (front side), IP 20 (back side) Connection and supply Fig.
  • Page 46: Vac06.1

    44/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware 5.4.8 VAC06.1 Electrical data MOP keys none Override switch none Protection type IP20 Connection and supply Inputs/outputs 24E/16A Con. for ext. handwheel available Fig.
  • Page 47 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 45/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware -F1: Line fuse -A1: HNL line reactor -K1: Line contactor Fig. 5-15: Power supply connection for HCQ/HCT ● The cross-section required for connection to the power sup‐...
  • Page 48 46/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware ● ● Networks with grounded outer conductor (corner-ground delta networks) TN-S network The TN-S network type is the usual network type in Europe. The HCQ and HCT devices can be directly connected to the TN-S network.
  • Page 49 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 47/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware We strongly recommend that you connect the devices to TN net‐ works. Please contact us if you prefer connection of the devices to a TT network, an IT network or a network with grounded outer conductor.
  • Page 50 48/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware The 24-V control voltage should be grounded (at 0 V) as close‐ ly to the drive controller as possible in order to ensure that the impedance to the ground of the drive controller is as low as possible.
  • Page 51 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 49/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware The following resistors are available for use with the MTX micro: ● HLR01.1N-0470-N11R7-A-007-NNNN (R911305932) ● HLR01.1N-02K0-N15R0-A-007-NNNN (R911306870) ● HLR01.1N-05K0-N15R0-A-007-NNNN (R911306881) Technical data are specified in the annex ●...
  • Page 52 50/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware Configure the 24-V voltage supply for the following example MTX micro sys‐ Calculation example tem: ● CNC system HCQ02.1 with –...
  • Page 53 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 51/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware E-stop and power contactor processing The power supply of the MTX micro is switched by the integrated PLC by means of an external power contactor.
  • Page 54 52/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware Connecting the MAD spindle motors Spindle motors of type MAD can be connected to connecting points X5.1 and X5.2. These motors provide maximum convenience on commissioning be‐...
  • Page 55 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 53/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware Standard asynchronous motor Fig. 5-23: Connecting a standard asynchronous motor to the MTX micro A temperature monitoring connection point X6 is automatically al‐...
  • Page 56 54/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware ● 1Vpp, sine wave encoder, EnDat2.1, 12 V and 5 V supply ● 1Vpp, sine wave encoder, HIPERFACE®, 12 V and 5 V supply ●...
  • Page 57 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 55/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware Fig. 5-25: Connecting a MSK motor to the MTX micro ● An encoder connection point X4 and a temperature monitor‐...
  • Page 58 56/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware Fig. 5-26: Activating an external holding brake ● The maximum current that can be used to activate the exter‐...
  • Page 59 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 57/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware Fig. 5-27: Assigning the digital inputs and outputs of the MTX micro ● Inputs X83.1, X83.2 as well as X86.1 to X86.3 and output X81.1 are reserved for the system PLC program.
  • Page 60 58/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Selecting and connecting the hardware Line fuse Line reactor Line contactor Fig. 5-28: Recommended arrangement of components in the control cabinet ● Run cables and lines for control signals and power signals in separate cable ducts.
  • Page 61: Software Installation And Basic Projects

    Bosch Rexroth equipped and pre-installed industrial PCs are equipped with Windows 7. These PCs contain a service pack re‐ leased by Bosch Rexroth for the respective operating system at the time of delivery of . The user is responsible for installing sub‐...
  • Page 62 60/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Software installation and basic projects 3. Select "New installation" 4. Select "IndraMotion MTX micro Engineering" 5. Enter a valid software license code. The code is specified on a separate license sheet 6.
  • Page 63 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 61/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Software installation and basic projects Fig. 6-2: Installing IndraWorks Engineering...
  • Page 64: Creating A New Project

    62/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Software installation and basic projects Creating a new project 6.2.1 Restoring a basic project The software provides several basic projects to allow the user to create a new machine project.
  • Page 65: Creating A Project With A Template

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 63/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Software installation and basic projects Fig. 6-3: Restoring basic projects 6.2.2 Creating a project with a template From version 14VRS, all projects are created using project templates. Sever‐...
  • Page 66: Setting Communication Parameters

    64/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Software installation and basic projects 2. In the dialog, select MTX micro. Select your basic project under Tem‐ plates 3. In the lower dialog area, the name of the project, the storage location and the compatibility mode can be changed 4.
  • Page 67: Setting The Ip Address On The Mtx Micro

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 65/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Software installation and basic projects Fig. 6-5: IP address in the project 6.3.3 Setting the IP address on the MTX micro From version 12 Select the "System"...
  • Page 68: Setting The Ip Address Of The Pc

    66/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Software installation and basic projects Fig. 6-6: Entering the IP communication data Select "System" on the HMI control panel, and use the cursor keys to select "IP address"...
  • Page 69: Testing The Communication

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 67/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Software installation and basic projects Fig. 6-7: Configuring the IP address in the PC To ensure that the IP address is used, you should restart the PC after having set the address.
  • Page 70: Errors In Communication With The Mtx Micro

    68/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Software installation and basic projects Fig. 6-8: Switching communication with the MTX micro to online 6.3.6 Errors in communication with the MTX micro If communication with the MTX micro is disturbed upon switching to online mode, the following dialog is displayed: Fig.
  • Page 71 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 69/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Software installation and basic projects No "external data" available in case of a new control. Select the tab "Control data". Select the settings for the NC archive un‐...
  • Page 72 70/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Software installation and basic projects Fig. 6-10: Loading the configuration data (from version 12) After the NC parameters have been restored, the MTX micro must be turned off and on again twice.
  • Page 73: Plc Commissioning

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 71/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning PLC commissioning Downloading the PLC system program After the communication parameters have been set and the parameters of the basic project have been downloaded, the PLC system program must first be downloaded.
  • Page 74: Prmain Main Program

    72/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning 4. The "I_O_VARIABLES" list contains all digital inputs and outputs of the MTX micro (see also: chapter "Configuration Instructions"). 5. All programs are called from the "_prMAIN" main program. The main program is called and processed cyclically (every 20 ms).
  • Page 75 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 73/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning Fig. 7-3: Structure of the prMAIN main program The following table shows the function blocks and programs in prMAIN for the various basic projects. The function blocks are delivered along with the sys‐...
  • Page 76: Auxiliary Functions

    74/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning Auxiliary functions 7.3.1 General information Auxiliary functions are used in the NC program or in "MDI" mode in order to activate, deactivate or change functions on the machine and/or to transfer nu‐...
  • Page 77 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 75/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning Fig. 7-5: Auxiliary function types...
  • Page 78: Output And Acknowledgement Behavior

    76/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning 7.3.3 Output and acknowledgement behavior All auxiliary functions of an NC block are simultaneously output to the PLC program. This takes place at the beginning of a block and is followed by tra‐...
  • Page 79: Programming The Auxiliary Functions In The Plc

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 77/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning 7.3.4 Programming the auxiliary functions in the PLC The following figures shows how the bit auxiliary functions M and the integer auxiliary functions H are programmed in the PLC program.
  • Page 80 78/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning Fig. 7-7: Programming the auxiliary function H1 Bit H1_Ack of the auxiliary function H1 is read out in network 1. The CNC sets this bit to True as soon as a new value is output.
  • Page 81: Auxiliary Function Groups

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 79/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning 7.3.5 Auxiliary function groups Auxiliary function groups are required for representing the current auxiliary functions on the HMI. The auxiliary function that was the last to be output is shown of each defined group.
  • Page 82: Special Auxiliary Functions

    80/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning 7.3.6 Special auxiliary functions The MTX micro features some auxiliary functions with a special function. These functions are permanently assigned to a specific M-code and cannot be changed.
  • Page 83: Diagnostics (Machine Status Display)

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 81/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning S1, S2 The S1, S2 functions serve to program the speed command value for spin‐ dles 1 and 2 and to automatically transfer the value to the spindle.
  • Page 84: Message Classification

    82/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning Diagnostic bar in the header List of active diagnostics messages Text describing the cause of the message selected under 2 Text describing a remedy for the message selected under 2 Fig.
  • Page 85: Programming The Messages

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 83/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning Fig. 7-12: MTX micro message classes Message numbers 1 to 400 are reserved to the system PLC pro‐ gram and may not be programmed! Active message classes are determined by the "MTXmicro_Diag"...
  • Page 86: Managing The Message Texts

    84/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning Fig. 7-14: Programming the MZA messages Network 1 generates the E-stop message 401 if iEStopOK = FALSE. If iFuse‐ Coolant = False, an NC stop message 601 is generated. This message re‐...
  • Page 87 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 85/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning There is a message text for every message; optionally, a cause-and-remedy text can also be defined. The length of each message text is limited to 128 characters.
  • Page 88: Importing The Message File

    86/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines PLC commissioning 7.4.6 Importing the message file We recommend that you create the mzatexte.xxx file using an external editor (utf8 format) and then transfer it to the CNC file system using IndraWorks En‐...
  • Page 89: Nc Parameterization

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 87/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines NC parameterization NC parameterization Introduction This chapter describes how to parameterize the NC. It is assumed that the NC parameters have already been downloaded correctly, seechapter 6.4...
  • Page 90: Basic Layout

    88/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines NC parameterization 8.2.2 Basic layout When opening the "NC configuration" for the first time, the basic NC Configu‐ ration (MAIN) is displayed in the basic layout. Otherwise, the last setting is displayed.
  • Page 91: Parameter Groups

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 89/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines NC parameterization 8.2.3 Parameter groups The NC parameters are divided in two main groups: ● Configuration parameters ● Basic parameters Fig. 8-4: Parameter groups 8.2.4...
  • Page 92 90/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines NC parameterization Fig. 8-5: Parameterization window This procedure applies to all NC parameters.
  • Page 93: Parameter Description/Help

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 91/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines NC parameterization 8.2.5 Parameter description/Help Parameters are explained under "information": Fig. 8-6: Parameter description and help Basic configuration 8.3.1 Introduction The basic setting of the machine is made and/or checked in the "configura‐...
  • Page 94 92/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines NC parameterization Fig. 8-7: MAIN Open all nodes in the first drive DR[1]. Check the assignment of the drive to the machine: 1. Physical axis name SysDrName 2.
  • Page 95 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 93/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines NC parameterization Name Path Axis type MAIN/Dr[i]/AxFunc/SysAxType Sercos address MAIN/Dr[i]/Scs/ScsAddr Tab. 8-1: Basic parameter setting Most of these parameters are already set if you use the basic...
  • Page 96: Assigning The Axes To The Drives

    94/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines NC parameterization 8.3.2 Assigning the axes to the drives The NC configurator assigns the drive system axes to the drives of the HCQ02 or HCT02 drive controllers. The Sercos address serves as link. The Sercos addresses are permanently assigned to the drives.
  • Page 97 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 95/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines NC parameterization Milling machine (HCQ) - Milling Automation (HCT) - 3 axes System axis Phys. Name Sercos address Connection Dr[1] X5.1 Dr[2] X5.3 Dr[3] X5.4...
  • Page 98 96/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines NC parameterization Fig. 8-11: Schematic diagram 2 Name Path Positive max. traversing range AX/Dr[i]/Pos/TrvLim[1..2]/PoTrvLim Negative max. traversing range AX/Dr[i]/Pos/TrvLim[1..2]/NeTrvLim Maximum axis velocity AX/Dr[i]/Vel/MaxVel Maximum acceleration AX/Dr[i]/Acc/MaxAxAxx Tab.
  • Page 99 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 97/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines NC parameterization Setting of the parameters for the gear (n1, n2), spindle pitch (k) and position polarity (p) is explained in chapter 9 "Commission‐...
  • Page 100 98/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines NC parameterization created. Spindle index 1 is assigned to the spindle having the lowest system axis index, spindle index 2 to the spindle with the next higher system axis in‐...
  • Page 101 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 99/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines NC parameterization ● MinSpSpeed – minimum speed ● MaxSpAcc – maximum acceleration If the spindle is also to be used for "tapping without compensating chuck (G63)":...
  • Page 102: External Drives And I/Os

    100/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines NC parameterization 2. Program the gear switching in the PLC 3. Commission the spindle motor in gear stage 1 (optimize, if necessary) 4. Copy parameter block 0 (gear stage 1) to parameter block 1 then turn off/on 5.
  • Page 103 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 101/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines NC parameterization Each I/O device that is created has to be available in the device library. Proceed as follows to create an I/O device: ●...
  • Page 104 102/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines...
  • Page 105: Commissioning The Drives

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 103/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Commissioning the drives Displaying the drives To display the drives, proceed as follows: 1. Set the focus on the "IndraMotion_MTX_micro" node of the Project Ex‐...
  • Page 106: Initializing The Drive Parameters

    104/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Initializing the drive parameters 9.2.1 Loading the basic parameters At first, the basic parameters must be loaded for all drives. To achieve this, the drives must be switched to parameterization mode (phase 2).
  • Page 107 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 105/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives 5. After "Load basic parameters" has been completed successfully, click on Close to finish the process Fig. 9-3: Loading basic parameters ●...
  • Page 108: Adjusting The Basic Setting Of The Drive

    106/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Adjusting the basic setting of the drive After the basic parameters of the drives have been loaded, there are a few essential parameters that must first be set.
  • Page 109 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 107/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Axes, spindles Negation of position, velocity and torque/force data: This parameter allows you to reverse the direction of rotation of the motor. If an axis moves in the "–"...
  • Page 110: Optimizing The Drive Parameters

    108/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Optimizing the drive parameters 9.4.1 General information After the basic drive parameters have been loaded, the controller parameters should be adjusted to the mechanics of the machine. This optimizes the con‐...
  • Page 111: Optimizing The Velocity Control Loop

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 109/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives 9.4.2 Optimizing the velocity control loop Determining resonances and measuring the bandwidth The velocity control loop can only be optimized after existing resonance fre‐...
  • Page 112 110/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Fig. 9-8: Easy startup mode 3. Start "Frequency response analysis" Select "Frequency response of speed loop" (1) Correct the value for "Amplitude". The value should not be great‐...
  • Page 113 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 111/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Fig. 9-10: Resonance frequency in the system Resonance points with an overshoot of less than 5 dB and/or with a frequen‐...
  • Page 114: Determining The Kp And Tn Parameters

    112/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives width" box defines the width of the filtered frequency band. The value selected in the example is 1000 Hz. The filter operates within a range from 400 Hz to 1400 Hz.
  • Page 115 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 113/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Fig. 9-13: "Show characteristics" 2. After having determined Kp, increase the value of Tn. The following fig‐ ure shows an example of the different amplitude characteristics. We rec‐...
  • Page 116: Recording The Jump Response Of The Velocity Loop

    114/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives 9.4.4 Recording the jump response of the velocity loop After the Kp and Tn values have been set, the jump response of the control‐...
  • Page 117 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 115/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Fig. 9-16: Configuring the signal trigger in the oscilloscope Fig. 9-17: Configuring the signal in the oscilloscope After having completed the signal configuration, click on "Start". Then acti‐...
  • Page 118 116/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Fig. 9-18: Evaluating the oscilloscope If the overshoot of the velocity feedback value is not higher than 40%, the system is stable. If the overshoot is higher, the Kp and Tn parameters must...
  • Page 119: Optimizing The Position Control Loop

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 117/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives 9.4.5 Optimizing the position control loop The Kv (S-0-0104), acceleration feedforward (S-0-0348) and the jerk limita‐ tion (MaxAxJerk) parameters are the relevant parameters for optimizing the position control loop.
  • Page 120: Setting The Kv Parameter

    118/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives 9.4.6 Setting the Kv parameter Optimize the Kv factor S-0-0104. By means of the NC program, the lag dis‐ tance S-0-0189 is measured using the oscilloscope. Increase the value of Kv as long as necessary for the torque signal to show an oscillation.
  • Page 121: Setting The Acceleration Feedforward

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 119/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives 9.4.7 Setting the acceleration feedforward The acceleration feed forward is set to achieve better dynamic properties af‐ ter the Kv factor has been set. The NC program is again used to measure the following lag distance S-0-0189.
  • Page 122 120/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Fig. 9-22: Setting the acceleration feedforward...
  • Page 123: Determining The Maximum Axis Jerk Value

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 121/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives 9.4.8 Determining the maximum axis jerk value The "jerk limitation" function of the control reduces the jerk occurring when the velocity is changed. This in turn reduces the peak load of the mechanics and the drive components.
  • Page 124: Automatic Setting Of The Axis Control

    122/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Fig. 9-24: Entering the axis jerk After having restarted the NC, restart the NC program with the changed "JKC(<axis name>1)" NC command. When traversing the axis, the jerk caused by a change in the velocity is now reduced.
  • Page 125: Prepare

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 123/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Please note that the NC control does not influence the drive dur‐ ing the drive optimization. The drive uses the limit values speci‐...
  • Page 126 124/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Possibilities to optimize the axes: ● Optimizing with axis motion The axes are moved. The optimal axis values are calculated from these motions.
  • Page 127: Determining And Optimizing

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 125/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Expert mode Fig. 9-29: Expert mode In the expert mode, select the application type (e.g. machine tool) and the ax‐ is structure (e.g. drive with gear/gear wheel). A damping factor results from these settings.
  • Page 128 126/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Fig. 9-30: Execute the calculation and display result Ensure that the drive is enabled. Fig. 9-31: Warning "Hazardous movements" By enabling the Easy startup mode, the control is transferred to the drive.
  • Page 129: Results

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 127/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Please note the information messages. Calculation and display If everything has been enabled correctly, start the measurement. The axes are moved. By pressing the <Start optimization> key, the measurement is started.
  • Page 130: Screens To Set Important Drive Parameters

    128/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Fig. 9-33: Frequency response analysis for the selected drive Select the next axis for the optimization until all axes have been set.
  • Page 131: Screen To Set Spindle Data

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 129/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Fig. 9-34: Setting the mechanic axis positions 9.6.3 Screen to set spindle data This screen displays some important parameters of available spindles. The data in the white box is editable and the data in the gray box is not editable.
  • Page 132 130/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Commissioning the drives Fig. 9-36: Setting reference positions Power has to be enabled for absolute encoders and the drive has to be disabled. Power has to be on for incremental encoders and the drive has to...
  • Page 133: Operating The Indramotion Mtx Micro

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 131/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Operating the IndraMotion MTX micro 10.1 HMI control panels VDP80 To facilitate the operation of turning and milling machines, the HMI control panels VDP80 are available for the IndraMotion MTX micro.
  • Page 134 132/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Fig. 10-2: VDP80 control panel – turning machine The basic layout of the control panels is shown in the following figure. There are 4 main groups (with red borders).
  • Page 135 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 133/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Fig. 10-3: Layout of the VDP80 HMI control panel (milling) Screen with function and machine Group 1 comprises the screen with the function keys (F-keys) below the keys (1) screen and the machine keys (M-keys) to the right of the screen.
  • Page 136 134/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Operating area Tasks Operation in Manual, MDI, Automatic modes Machine Input of zero point offsets Input of variable values...
  • Page 137 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 135/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Fig. 10-4: Milling (top) and turning (bottom) machine control panels NC operation mode selection (1) These 3 keys allow selection of the current NC operation mode. The <Man‐...
  • Page 138: Hmi Software

    136/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro 10.2 HMI software 10.2.1 General information The IndraMotion MTX micro is delivered along with HMI software that has been adjusted to the operation of turning or milling machines. Depending on the basic project selected, the screens are automatically configured and dis‐...
  • Page 139: Basic Hmi Software Functions

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 137/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro 10.2.3 Basic HMI software functions Editing parameters Often, it is necessary to change parameters which are presented in the form of a table.
  • Page 140 138/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Operation of the text editor is similar to that of editors known from the PC. Enter the desired data using the ASCII keyboard and press <Enter> to move to a new line.
  • Page 141: Important Operating Screens

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 139/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Editing program To open an existing file, move to the files list by pressing <TAB>. Select the file using the cursor keys (▲, ►, ▼, ◄). To open the file, either press <Open>...
  • Page 142 140/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Manual data input mode (MDI) Fig. 10-10: MDI screen Press the <MDI> key to activate the screen. MDI blocks can be entered in the editor field to the left and processed separately (<F3>) or continuously...
  • Page 143 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 141/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro <Enter> to activate the program. Provided the program is faultless and power is turned on, press the <NC Start> key to start processing the program. Press <F3>...
  • Page 144 142/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Fig. 10-13: Tool editor – turning example The tool editor also allows creating a new tool. To do this, select an empty tool memory using the cursor keys and open the editor by pressing <F3>.
  • Page 145: Editing Parameters

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 143/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro The error messages are entered in a logbook which can be opened with <F4>. 10.2.5 Editing parameters All CNC and drive parameters can be edited using the HMI software.
  • Page 146: User Management

    144/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Editing drive parameters Fig. 10-16: Drive parameter editor (13VRS) Proceed as follows to edit a drive parameter: Log in as OEM or Developer user Switch to the <System>...
  • Page 147 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 145/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Logging in as user To log the user in, go to <Maintain>, press <F2> and select the user level <F2>, <F3>, <F4>.
  • Page 148 146/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines...
  • Page 149: Data Backup And Serial Commissioning

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 147/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Data backup and serial commissioning Data backup and serial commissioning 11.1 Data backup 11.1.1 General information After the machine has been put into commission, the project data should be backed up.
  • Page 150: Data Backup With The Hmi Software

    148/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Data backup and serial commissioning Fig. 11-1: Archiving procedure in IndraWorks Engineering 11.1.3 Data backup with the HMI software Backing up data on the USB flash drive/CF card The HMI software offers a convenient tool for making a backup of all user da‐...
  • Page 151 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 149/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Data backup and serial commissioning The data backup is automatically stored on the CF card. By pressing <F8> (Export), the directory is copied to the USB flash drive. By press‐...
  • Page 152: Serial Commissioning

    150/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Data backup and serial commissioning The data of the control is completely overwritten during the re‐ store procedure. Please check beforehand whether there is data that is still required.
  • Page 153: Block Search In Mtx Micro

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 151/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Block search in MTX micro Block search in MTX micro 12.1 Description Block search When machining a workpiece, situations can occur (tool breakage, periphery error, etc.) that result in a program interruption and an NC program restart.
  • Page 154 152/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Block search in MTX micro Overview of the System Data for the Block Pre-Run For more information, see the documentation "IndraMotion MTX Machine Pa‐...
  • Page 155 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 153/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Block search in MTX micro Structure element Description CoupleNotAdj Adjustment status of the coupling state Move Movement function Gear Gear level AutoGearShift Automatic gear shifting...
  • Page 156 154/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Block search in MTX micro Structure element Description ActAxConf[1..8] current axis configuration in adjustment PrepAxConf[1..8] Axis configuration in the block preparation TargAxConf[1..8] Axis configuration in the target block...
  • Page 157 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 155/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Block search in MTX micro Structure element Description RetPaStrategy Approaching strategy after block pre-run TargetBlkCheck Backed up point of interruption available ManWaitForStart Manual data input after block pre-run...
  • Page 158 156/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Block search in MTX micro Computation active Active Provides the channel-specific information that the computation of block pre- run is active in the channel.
  • Page 159 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 157/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Block search in MTX micro Approaching velocity = value from "/SysReentry/FeedVal" Note text for blocked target block LockWarning For each channel, defines an individual note text if the target block is locked.
  • Page 160 158/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Block search in MTX micro The runtime monitoring can be used if a target block was skipped in a pro‐ gram due to an unfulfilled condition and if the block pre-run is not automati‐...
  • Page 161 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 159/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Block search in MTX micro Fig. 12-1: Switching modal states in the adjustment program or action block ● Block pre-run active iCh_SRunAct"iCh_SRunAct" The signal has an effect together with the "block pre-run" functionality.
  • Page 162: Nc Adjustment Program

    160/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Block search in MTX micro Signal level The action block or the adjustment program is processed. No action block and adjustment program are processed.
  • Page 163 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 161/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Block search in MTX micro N107 ED[SD.SysToolSRun.TargEd] 1007 ELSE N107 1008 ENDIF ; adjust tool length and radius compensation N108 ADJ(G47) N109 ADJ(G40) ADJ(G140) ;...
  • Page 164: Using The Hmi Interface

    162/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Block search in MTX micro ADJ(CLN) ADJ(KVP) ; adjust radius and FFW programming 4004 DIM RAD$(9) : DIM FFW$(9) 4005 RAD$ = NCF("RAD") : FFW$ = NCF("FFW") N406 [RAD$] [FFW$] ;...
  • Page 165: Annex

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 163/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Annex Annex 13.1 Wiring diagrams Fig. 13-1: Wiring diagram for MTX micro with HCQ (4-axis configuration)
  • Page 166 164/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Annex Fig. 13-2: Wiring diagram for MTX micro with HCT (3-axis configuration)
  • Page 167: Parameter Lists

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 165/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Annex 13.2 Parameter lists 13.2.1 NC configuration Fig. 13-3: NC parameter list...
  • Page 168 166/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Annex Fig. 13-4: NC parameter list...
  • Page 169: Plc Cnc Interfaces

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 167/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Annex 13.2.2 PLC CNC interfaces Start addresses Fig. 13-5: PLC start addresses...
  • Page 170 168/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Annex I/O addresses Fig. 13-6: Inputs and outputs...
  • Page 171 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 169/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Annex Auxiliary functions Fig. 13-7: M-functions...
  • Page 172 170/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Annex Fig. 13-8: Additional auxiliary functions...
  • Page 173: Service And Support

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 171/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Service and support Service and support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
  • Page 174 172/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines...
  • Page 175: Index

    DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 173/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Index Index IndraWorks........... 147 Diagnostics (machine status display)....81 Abbreviations............12 Importing the message file......86 About this documentation........5 Managing the message texts......84 Validity of the documentation......
  • Page 176 174/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Index VDP80.1FGN-C1-NN-EN for turning ma‐ chines............. 38 NameOfAsup............ 157 VDP80.1FHN-C1-NN-EN for milling ma‐ NameOfInitAdjPrg..........157 chines............. 37 NC configuration / parameter editor VDP80.1FKN-C1-NN-EN universal con‐...
  • Page 177 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 175/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Index Serial commissioning........150 Service hotline..........171 Setting communication parameters....64 Communication errors with the MTX micro..68 Communication test........67 Setting the IP address of the PC....66 Setting the IP address on the MTX micro..
  • Page 178 176/177 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Notes...
  • Page 179 DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 177/177 IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines Notes...
  • Page 180 The Drive & Control Company Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics DOK-MTXMIC-EASY*******-CO06-EN-P...

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