Bosch Rexroth IndraMotion MTX micro Commissioning Manual
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Bosch Rexroth IndraMotion MTX micro Commissioning Manual

Easy setup for standard turning and milling machines
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Summary of Contents for Bosch Rexroth IndraMotion MTX micro

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service...
  • Page 2 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Title Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Type of Documentation Commissioning Manual Document Typecode DOK-MTXMIC-EASY*******-CO04-EN-P Internal File Reference...

  • Page 3: Table Of Contents

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG I/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Table of Contents Table of Contents Page System Overview......................5 Introduction............................. 5 Performance of the Control System......................6 4-axis Configuration - for the Classical Milling Machine................. 7 3-axis Configuration - for the Classical Turning Machine...............
  • Page 4 II/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Table of Contents Page External Resistor..........................35 24-V Control Voltage Supply......................36 E-stop and Power Contactor Processing..................38 Connecting the MAD Spindle Motors..................... 39 Connecting Standard Asynchronous Motors..................
  • Page 5 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG III/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Table of Contents Page 6.4.6 Importing the Message File....................... 74 NC Parameterization....................75 Introduction............................75 NC Configuration / Parameter Editor....................76 7.2.1 Introduction............................76 7.2.2...
  • Page 6 IV/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Table of Contents Page 9.2.5 Editing Parameters.......................... 122 9.2.6 User Management........................... 124 Data Backup and Serial Commissioning..............125 10.1 Data Backup............................125 10.1.1 General............................

  • Page 7: System Overview

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 5/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines System Overview System Overview Introduction IndraMotion MTX micro is the most cost-effective complete solution of the MTX series, combining the CNC, MotionControl and PLC functionalities in a single system.

  • Page 8: Performance Of The Control System

    6/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines System Overview Performance of the Control System CNC key data Hardware HCQ02 HCT02 Processor type 32 bits / 500 MHz 32 bits / 500 MHz...

  • Page 9: 4-Axis Configuration - For The Classical Milling Machine

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 7/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines System Overview 4-axis Configuration - for the Classical Milling Machine Fig.1-5: Components of a 4-axis configuration...

  • Page 10: 3-Axis Configuration - For The Classical Turning Machine

    8/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines System Overview 3-axis Configuration - for the Classical Turning Machine Fig.1-6: Components of a 3-axis configuration...

  • Page 11: Important Instructions For Use

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 9/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Important Instructions for Use Important Instructions for Use Appropriate Use 2.1.1 Introduction Bosch Rexroth products represent state-of-the-art developments and manu‐ facturing. They are tested prior to delivery to ensure operating safety and reliability.

  • Page 12: Inappropriate Use

    10/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Important Instructions for Use ● machining centers Inappropriate Use Using the Rexroth IndraMotion MTX outside of the above-referenced areas of application or under operating conditions other than described in the document and the technical data specified is defined as "inappropriate use".

  • Page 13: Safety Instructions For Electric Drives And Controls

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 11/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Application Documentation Application documentation comprises the entire documentation used to inform the user of the product about the use and safety-relevant features for config‐...

  • Page 14: General Information

    12/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Safety Instructions for Electric Drives and Controls 1) to be trained, instructed or authorized to switch electric circuits and devices safely on and off, to ground them and to mark them...

  • Page 15: Hazards By Improper Use

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 13/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Safety Instructions for Electric Drives and Controls concept in which measures of risk reduction for personal safety depend on electrical, electronic or programmable control systems.
  • Page 16 14/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Safety Instructions for Electric Drives and Controls ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ● Risk of injury by improper handling of batteries! ●...

  • Page 17: Instructions With Regard To Specific Dangers

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 15/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Safety Instructions for Electric Drives and Controls Instructions with Regard to Specific Dangers 3.3.1 Protection Against Contact with Electrical Parts and Housings This section concerns components of the electric drive and control system with voltages of more than 50 volts.

  • Page 18: Protective Extra-Low Voltage As Protection Against Electric Shock

    16/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Safety Instructions for Electric Drives and Controls ● Connect the equipment grounding conductor of the components of the electric drive and control system permanently to the main power supply at all times.
  • Page 19 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 17/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Safety Instructions for Electric Drives and Controls ● Improper or wrong wiring or cable connection ● Operator errors ● Wrong input of parameters before commissioning ●...

  • Page 20: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    18/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Safety Instructions for Electric Drives and Controls ● The standard equipment motor holding brake or an external holding brake controlled by the drive controller is not sufficient to guarantee personal safety! ●...

  • Page 21: Protection During Handling And Mounting

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 19/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Safety Instructions for Electric Drives and Controls ● After switching chokes, supply units and drive controllers off, wait 15 mi‐ nutes to allow them to cool down before touching them.

  • Page 22: Protection Against Pressurized Systems

    20/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Safety Instructions for Electric Drives and Controls 3.3.8 Protection Against Pressurized Systems According to the information given in the Project Planning Manuals, motors and...
  • Page 23 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 21/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Safety Instructions for Electric Drives and Controls NOTICE In case of non-compliance with this safety instruction, property damage could occur.
  • Page 24 22/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines...

  • Page 25: Selecting And Connecting The Hardware

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 23/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Selecting and Connecting the Hardware HCT02/HCQ02 Fig.4-1: Technical data of HCx02 hardware units...
  • Page 26 24/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Fig.4-2: HCx02 pin assignments and DEA40.1 optional module...
  • Page 27 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 25/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware WARNING Temperatures above 105 °C will cause mate‐ rial damage! Please keep the minimum distances specified! Materials present above the devices may only be materials which ●...

  • Page 28: Motors

    26/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Motors 4.2.1 Fig.4-3: Technical data of QSK servo motors...

  • Page 29: Mad

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 27/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware 4.2.2 Fig.4-4: Technical data of MAD spindle motors...

  • Page 30: Connecting Cables

    28/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Connecting Cables Fig.4-5: Motor cable assignment for power connection...

  • Page 31: Hmi Control Panels

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 29/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware HMI Control Panels 4.4.1 VDP80.1FBN-C1-NN-EN for Milling Machines Fig.4-6: Technical data of the VDP80.1FBN-C1-NN-EN control panel...

  • Page 32: Vdp80.1Fan-C1-Nn-En For Turning Machines

    30/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware 4.4.2 VDP80.1FAN-C1-NN-EN for Turning Machines Fig.4-7: Technical data of the VDP80.1FAN-C1-NN-EN control panel The control panels can be delivered with English labeling (e.g.

  • Page 33: Selecting And Connecting The Hardware

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 31/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Selecting and Connecting the Hardware 4.5.1 Configuration Instructions Power Connection The HCQ02 or HCT02 is directly connected to the external power supply via terminal X3.

  • Page 34: Network Types

    32/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Network Types Direct three-phase connection of the HCQ02 and HCT02 devices is allowed to the following network types: ●...
  • Page 35 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 33/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Direct grounding of a point (signal ground) Body directly connected to the signal ground Functions of neutral and protective conductors in the entire network combined in a single conductor, i.e., the PEN conductor...

  • Page 36: Grounding Concept

    34/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Grounding Concept In order to prevent faults in the electronic circuits and to ensure protection against contact, the MTX micro system may only be operated if it is grounded as described here.

  • Page 37: External Resistor

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 35/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware External Resistor The external resistor (connected to terminal X9) is used to limit the charging current when the line voltage is turned on. After the turn-on, the resistor is used as braking resistor.

  • Page 38: 24-V Control Voltage Supply

    36/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware 24-V Control Voltage Supply When dimensioning the control voltage supply for the MTX micro-c, please ob‐ serve the power consumption figures of the following components: ●...
  • Page 39 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 37/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Fig.4-13: Calculating the power consumption of an example system According to the calculation, approx. 320 W are required for 24 V DC ± 20%, and approx.

  • Page 40: E-Stop And Power Contactor Processing

    38/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware E-stop and Power Contactor Processing The power supply of the MTX micro-c is switched by the integrated PLC by means of an external power contactor.

  • Page 41: Connecting The Mad Spindle Motors

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 39/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Connecting the MAD Spindle Motors Spindle motors of type MAD can be connected to connecting points X5.1 and X5.2.

  • Page 42: Connecting Standard Asynchronous Motors

    40/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Connecting Standard Asynchronous Motors Connection points X5.1 and X5.2 allow operation of standard asynchronous motors as spindle motors in encoderless mode (open loop). This is achieved by the integrated frequency converter function of the HC*02.

  • Page 43: Connecting An Optional Encoder (X8)

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 41/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Connecting an Optional Encoder (X8) The encoder connection point X8 is provided for connection of an optional en‐...

  • Page 44: Connecting The Servo Motors

    42/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Connecting the Servo Motors MSK and QSK motors can be connected as servo motors (or spindle motors) to terminals X5.1 – X5.4. These motors provide maximum convenience on commissioning because the parameters are already saved in the motor en‐...

  • Page 45: Activating An External Holding Brake

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 43/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Activating an External Holding Brake To secure vertical axes or to connect a spindle brake, an external holding brake can be connected to each X6 terminal.

  • Page 46: Digital Input And Output Signals

    44/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Digital Input and Output Signals In the basic device, the MTX micro-c features 32 digital inputs (24 V DC) and 16 digital outputs (24 V DC, 500 mA).

  • Page 47: Setting Up The Control Cabinet

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 45/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Selecting and Connecting the Hardware Setting up the Control Cabinet The following instructions on setting up the control cabinet should be followed to ensure undisturbed operation of the MTX micro-c. The arrangement of the...
  • Page 48 46/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines...

  • Page 49: Software Installation And Basic Projects

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 47/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Software Installation and Basic Projects Software Installation and Basic Projects Installing IndraWorks Engineering 5.1.1 Prerequisites Hardware Requirements The following hardware requirements must be met for installation of IndraWorks Engineering on the PC: ●...
  • Page 50 48/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Software Installation and Basic Projects Fig.5-1: Installing IndraWorks Engineering...
  • Page 51 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 49/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Software Installation and Basic Projects Fig.5-2: Installing IndraWorks Engineering...

  • Page 52: Creating A New Project

    50/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Software Installation and Basic Projects Creating a New Project The software provides several basic projects to allow the user to create a new machine project.
  • Page 53 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 51/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Software Installation and Basic Projects Fig.5-3: Restoring basic projects...

  • Page 54: Setting Communication Parameters

    52/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Software Installation and Basic Projects Setting Communication Parameters 5.3.1 General Communication between the MTX micro and a PC requires the Ethernet inter‐ face of the MTX micro. Communication between IndraWorks Engineering and the MTX micro can only be established after the necessary settings have been made on the control and the PC.
  • Page 55 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 53/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Software Installation and Basic Projects Select "MTB" or "Developer" (F3 or F4). Enter the correct password for the user (default setting in the basic project: no password).

  • Page 56: Setting The Ip Address Of The Pc

    54/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Software Installation and Basic Projects Turn the MTX micro off and on again to apply the settings. After the system has been restarted, the configured IP address is dis‐...

  • Page 57: Testing The Communication

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 55/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Software Installation and Basic Projects spond to the IP address of the MTX micro. The subnet mask is the same as that of the MTX micro. We recommend the following settings: ●...

  • Page 58: Errors In Communication With The Mtx Micro

    56/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Software Installation and Basic Projects 4. After having switched communication to online, the "NC configuration" and "NC file system" nodes are activated. Fig.5-8: Switching communication with the MTX micro to online 5.3.6...

  • Page 59: Downloading The Cnc Configuration Data

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 57/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Software Installation and Basic Projects 4. Turn the PC and the MTX micro off and on again. Downloading the CNC Configuration Data After communication has been successfully established, the CNC parameters of the basic project must be downloaded to the MTX micro.
  • Page 60 58/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Software Installation and Basic Projects Fig.5-10: Downloading the CNC configuration data...

  • Page 61: Plc Startup

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 59/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup PLC Startup Downloading the PLC System Program After the communication parameters have been set and the parameters of the basic project have been downloaded, the PLC system program must first be downloaded.

  • Page 62: Plc System Program Structure

    60/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup PLC System Program Structure 6.2.1 Overview The PLC system program has a clear structure. The most essential elements are the following: 1.

  • Page 63: Prmain Main Program

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 61/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup 6.2.2 prMAIN Main Program "prMAIN" is the main program of the system program, from which all programs and function blocks are called. On delivery, power supply activation and the interfaces to the CNC, the axes and the HMI are already programmed ready for turn-on.

  • Page 64: Auxiliary Functions

    62/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup Auxiliary Functions 6.3.1 General Auxiliary functions are used in the NC program or in "MDI" mode in order to activate, deactivate or change functions on the machine and/or to transfer nu‐...
  • Page 65 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 63/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup Fig.6-5: Auxiliary function types...

  • Page 66: Output And Acknowledgement Behavior

    64/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup 6.3.3 Output and Acknowledgement Behavior All auxiliary functions of an NC block are simultaneously output to the PLC program. This takes place at the beginning of a block and is followed by tra‐...

  • Page 67: Programming The Auxiliary Functions In The Plc

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 65/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup 6.3.4 Programming the Auxiliary Functions in the PLC The following figures shows how the bit auxiliary functions M and the integer auxiliary functions H are programmed in the PLC program.
  • Page 68 66/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup Fig.6-7: Programming the auxiliary function H1 Bit H1_Ack of the auxiliary function H1 is read out in network 1. The CNC sets this bit to True as soon as a new value is output.

  • Page 69: Auxiliary Function Groups

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 67/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup 6.3.5 Auxiliary Function Groups Auxiliary function groups are required for representing the current auxiliary functions on the HMI. The auxiliary function that was the last to be output is shown of each defined group.

  • Page 70: Special Auxiliary Functions

    68/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup 6.3.6 Special Auxiliary Functions The MTX micro features some auxiliary functions with a special function. These functions are permanently assigned to a specific M-code and cannot be changed.
  • Page 71 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 69/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup The T-function starts the tool search and the preparation in the PLC. S1, S2 The S1, S2 functions serve to program the speed command value for spindles 1 and 2 and to automatically transfer the value to the spindle.

  • Page 72: Diagnostics (Machine Status Display)

    70/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup Diagnostics (Machine Status Display) 6.4.1 General Errors, warnings and messages displayed in plaintext during ongoing operation help to reduce standstill and startup times. The machine status display (MSD) allows generation of a total of 2048 messages from the PLC program.
  • Page 73 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 71/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup The number of the message (1–2048) defines the reaction of the CNC to this message. Fig.6-12: MTX micro-c message classes Message numbers 1 to 400 are reserved to the system PLC pro‐...

  • Page 74: Programming The Messages

    72/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup ● The PLC program allows read access to the flags of the MTXmicro_DIAG function block (e.g., _mEStop). ● Write access is not allowed! 6.4.4...
  • Page 75 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 73/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup Fig.6-15: MSD file names A total of 2048 messages can be defined. Each message is assigned a serial number from 1 to 2048. The list of messages can contain gaps.

  • Page 76: Importing The Message File

    74/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines PLC Startup 6.4.6 Importing the Message File We recommend that you create the mzatexte.xxx file using an external editor (utf8 format) and then transfer it to the CNC file system using IndraWorks En‐...

  • Page 77: Nc Parameterization

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 75/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines NC Parameterization NC Parameterization Introduction This chapter describes how to parameterize the NC. It is assumed that the NC parameters have already been downloaded correctly (TAR file, see chapter 1.4).

  • Page 78: Nc Configuration / Parameter Editor

    76/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines NC Parameterization NC Configuration / Parameter Editor 7.2.1 Introduction The NC is parameterized via the NC configuration. This requires that the NC be switched to online mode. This is indicated by IndraMotion_MTX-micro_c being displayed in blue along with the online icon.

  • Page 79: Basic Layout

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 77/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines NC Parameterization 7.2.2 Basic Layout After the NC configuration has been opened for the first time, the basic layout displays the Basic NC Configuration (MAIN). Otherwise, the previous setting is displayed.

  • Page 80: Parameter Groups

    78/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines NC Parameterization 7.2.3 Parameter Groups There are two main NC parameter groups, i.e., configuration parameters and basic parameters. Fig.7-5: Parameter groups...

  • Page 81: Quick Editor

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 79/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines NC Parameterization 7.2.4 Quick Editor Use the XXX-box to simplify the display and accelerate editing. Proceed as follows: 1. Select Physical Drive Name. The selected line is highlighted with borders and blue coloring.

  • Page 82: Parameter Description / Help

    80/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines NC Parameterization 7.2.5 Parameter Description / Help Parameters are explained under Information. Fig.7-7: Parameter description and help...

  • Page 83: Basic Configuration

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 81/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines NC Parameterization Basic Configuration 7.3.1 Introduction The basic setting of the machine is made and/or checked in the configuration parameters. Proceed as follows: 1.
  • Page 84 82/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines NC Parameterization Fig.7-9: Basic configuration Basic setting Check the basic setting of the machine. Fig.7-10: Basic parameter setting Most of these parameters are already set if you use the basic projects.

  • Page 85: Assigning The Axes To The Drives

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 83/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines NC Parameterization 7.3.2 Assigning the Axes to the Drives The system axes are assigned to the drives of the HCQ02 and HCT02 drive controllers by assigning the SERCOS address in the NC configuration.
  • Page 86 84/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines NC Parameterization Fig.7-13: Parameter axis assignment The axis is assigned to a specific connection by changing the SERCOS address (MAIN/Dr[i]/Scs/ScsAddr). Parameters for linear axes Now set the travel range limits, the velocity and the acceleration.
  • Page 87 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 85/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines NC Parameterization Fig.7-16: NC parameter axes Fig.7-17: Parameter setting for axes: travel range, velocity, acceleration Two travel range limits TrvLim[1] and TrvLim[2] can be defined for each axis.
  • Page 88 86/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines NC Parameterization ● Tapping without compensating chuck (G63) Selecting the spindle To select the spindle, the drive type must be changed in the NC configuration under "SpFunc".
  • Page 89 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 87/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines NC Parameterization Fig.7-20: Basic spindle function settings Set the following parameters: NofGears – number of the gear stages required (1 without gear) Define the following parameters for each gear stage: ●...
  • Page 90 88/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines NC Parameterization Gear ratios Each gear stage has a parameter set assigned to it in the drive, with the index of the parameter ParSet [ ] corresponding to the previously defined gear stage GearStep [ ].

  • Page 91: Commissioning The Drives

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 89/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives Commissioning the Drives Displaying the Drives To display the drives, proceed as follows: 1. Set the focus on the "IndraMotion_MTX_micro_c" node of the Project Ex‐...

  • Page 92: Initializing The Drive Parameters

    90/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives Initializing the Drive Parameters 8.2.1 Loading the Basic Parameters At first, the basic parameters must be loaded for all drives. To achieve this, the drives must be switched to parameterization mode (phase 2).
  • Page 93 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 91/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives You can now load the basic parameter block of the drive. To do this, proceed as follows in IndraWorks Engineering: 1.

  • Page 94: Adjusting The Basic Setting Of The Drive

    92/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives Adjusting the Basic Setting of the Drive After the basic parameters of the drives have been loaded, there are a few essential parameters that must first be set.
  • Page 95 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 93/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives Axes, spindles Negation of position, velocity and torque/force data: This parameter allows you to reverse the direction of rotation of the motor. If an axis moves in the –...

  • Page 96: Optimizing The Drive Parameters

    94/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives Optimizing the Drive Parameters 8.4.1 General After the basic drive parameters have been loaded, the controller parameters should be adjusted to the mechanics of the machine. This optimizes the control behavior of the drive.

  • Page 97: Optimizing The Velocity Control Loop

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 95/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives 8.4.2 Optimizing the Velocity Control Loop Determining Resonances and Measuring the Bandwidth The velocity control loop can only be optimized after existing resonance fre‐...
  • Page 98 96/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives ● b) Correct the "Amplitude" value which should not exceed the rec‐ ommended value (2). ● c) Turn on power to the drives.
  • Page 99 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 97/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives Fig.8-10: Resonance frequency in the system Resonance points with an overshoot of less than 5 dB and/or with a frequency less than 300 Hz cannot be filtered.

  • Page 100: Determining The Kp And Tn Parameters

    98/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives ● 2: Enter the resonance frequency determined in the measurement in the "Center Frequency" box (here: 900 Hz). The value entered in the "Band‐...
  • Page 101 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 99/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives Fig.8-13: Show characteristics 2. After having determined Kp, increase the value of Tn. The following figure shows an example of the different amplitude characteristics. We recom‐...

  • Page 102: Recording The Jump Response Of The Velocity Loop

    100/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives 8.4.4 Recording the Jump Response of the Velocity Loop After the Kp and Tn values have been set, the jump response of the controller is recorded to check and/or further optimize the settings.
  • Page 103 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 101/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives Fig.8-16: Configuring the signal trigger in the oscilloscope Fig.8-17: Configuring the signal in the oscilloscope After having completed the signal configuration, click on "Start". Then activate the "Enable"...
  • Page 104 102/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives Fig.8-18: Evaluating the oscilloscope If the overshoot of the velocity feedback value is not higher than 40%, the sys‐ tem is stable. If the overshoot is higher, the Kp and Tn parameters must be...

  • Page 105: Optimizing The Position Control Loop

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 103/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives 8.4.5 Optimizing the Position Control Loop The Kv (S-0-0104), acceleration feedforward (S-0-0348) and the jerk limitation (MaxAxJerk) parameters are the relevant parameters for optimizing the position control loop.

  • Page 106: Setting The Kv Parameter

    104/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives 8.4.6 Setting the Kv Parameter First optimize the Kv factor S-0-0104. Using the NC program, measure the fol‐ lowing distance S-0-0189 with the oscilloscope. Increase the value of Kv as long as necessary for the torque signal to show an oscillation.

  • Page 107: Setting The Acceleration Feedforward

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 105/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives 8.4.7 Setting the Acceleration Feedforward The acceleration feedforward is set to achieve better dynamic properties after the Kv factor has been set. The NC program is again used to measure the following distance S-0-0189.
  • Page 108 106/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives Fig.8-22: Setting the acceleration feedforward...

  • Page 109: Determining The Maximum Axis Jerk Value

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 107/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives 8.4.8 Determining the Maximum Axis Jerk Value The jerk limitation function of the control reduces the jerk occurring when the velocity is changed.
  • Page 110 108/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Commissioning the Drives Fig.8-24: Entering the axis jerk After having restarted the NC, restart the NC program with the changed "JKC(<axis name>1)" NC command. While traversing the axis, you can observe that the jerk occurring when the velocity is changed has now been reduced.

  • Page 111: Operating The Indramotion Mtx Micro

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 109/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Operating the IndraMotion MTX micro HMI Control Panels VDP80 To facilitate the operation of turning and milling machines, the HMI control pan‐...
  • Page 112 110/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Fig.9-2: VDP80 control panel – turning machine The basic layout of the control panels is shown in the following figure. There are 4 main groups (with red borders).
  • Page 113 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 111/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Fig.9-3: Layout of the VDP80 HMI control panel (milling) Screen with function and machine Group 1 comprises the screen with the function keys (F-keys) below the screen keys (1) and the machine keys (M-keys) to the right of the screen.
  • Page 114 112/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Operating area Tasks Operation in Manual, MDI, Automatic modes Machine Input of zero point offsets Input of variable values...
  • Page 115 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 113/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Fig.9-5: Milling (top) and turning (bottom) machine control panels NC operation mode selection (1) These 3 keys allow selection of the current NC operation mode. The <hand>...

  • Page 116: Hmi Software

    114/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro HMI Software 9.2.1 General The IndraMotion MTX micro is delivered along with HMI software that has been adjusted to the operation of turning or milling machines. Depending on the basic project selected, the screens are automatically configured and displayed.

  • Page 117: Basic Hmi Software Functions

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 115/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro 9.2.3 Basic HMI Software Functions Editing Parameters Often, it is necessary to change parameters which are presented in the form of a table.

  • Page 118: File Management

    116/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Fig.9-8: Text editor Operation of the text editor is similar to that of editors known from the PC. Enter the desired data using the ASCII keyboard and press <Enter>...
  • Page 119 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 117/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Fig.9-9: File system navigator Open the <Program> operating area to create new files or edit existing files. This automatically opens the navigator shown in the figure above. Operation of the navigator is similar to that known from the PC programs.

  • Page 120: Important Operating Screens

    118/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro 9.2.4 Important Operating Screens Manual Operation Mode Fig.9-10: Manual screen The screen is opened by selecting the <Hand> key. It features the jog, move to reference point and handwheel mode functions.

  • Page 121: Automatic Operation Mode

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 119/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Press the <MDI> key to activate the screen. MDI blocks can be entered in the editor field to the left and processed separately <F3> or continuously <F4>.

  • Page 122: Managing Tools

    120/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Managing Tools Fig.9-13: Tools list – milling example The tools list shows all tool storage locations and the currently available tools of the machine.

  • Page 123: Diagnostic

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 121/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro The tool editor also allows creating a new tool. To do this, select an empty tool memory using the cursor keys and open the editor by pressing <F2>. At least one tool number (T Number) must be assigned.

  • Page 124: Editing Parameters

    122/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro 9.2.5 Editing Parameters All CNC and drive parameters can be edited using the HMI software. Fig.9-16: CNC parameter editor...
  • Page 125 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 123/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro Editing drive parameters Fig.9-17: Drive parameter editor Proceed as follows to edit a drive parameter: Log in as OEM or Developer user.

  • Page 126: User Management

    124/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Operating the IndraMotion MTX micro 9.2.6 User Management The HMI software features a user management which can be used to control the rights to operation and the rights to edit data. There are 4 user levels: ●...

  • Page 127: Data Backup And Serial Commissioning

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 125/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Data Backup and Serial Commissioning Data Backup and Serial Commissioning 10.1 Data Backup 10.1.1 General After the machine has been put into commission, the project data should be backed up.

  • Page 128: Data Backup With The Hmi Software

    126/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Data Backup and Serial Commissioning Fig.10-1: Archiving procedure in IndraWorks Engineering 10.1.3 Data Backup with the HMI Software The HMI software offers a convenient tool for making a backup of all user data of a machine.

  • Page 129: Serial Commissioning

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 127/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Data Backup and Serial Commissioning Any data backup already filed on the USB stick will be overwritten without any prompt. Restoring data from USB stick...
  • Page 130 128/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines...

  • Page 131: Annex

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 129/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Annex Annex 11.1 Wiring Diagrams Fig.11-1: Wiring diagram for MTX micro-c with HCQ (4-axis configuration)
  • Page 132 130/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Annex Fig.11-2: Wiring diagram for MTX micro-c with HCT (3-axis configuration)

  • Page 133: Parameter Lists

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 131/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Annex 11.2 Parameter Lists 11.2.1 NC Configuration Fig.11-3: NC parameter list...
  • Page 134 132/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Annex Fig.11-4: NC parameter list...

  • Page 135: Plc Cnc Interfaces

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 133/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Annex 11.2.2 PLC CNC Interfaces Start Addresses Fig.11-5: PLC start addresses...

  • Page 136: I/O Addresses

    134/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Annex I/O Addresses Fig.11-6: Inputs and outputs...

  • Page 137: Auxiliary Functions

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 135/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Annex Auxiliary Functions Fig.11-7: M-functions...
  • Page 138 136/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Annex Fig.11-8: Additional auxiliary functions...

  • Page 139: Service And Support

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 137/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Service and Support Service and Support Our service helpdesk at our headquarters in Lohr, Germany and our worldwide service will assist you with all kinds of enquiries. You can reach us around the clock - even on weekend and on holidays.
  • Page 140 138/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines...

  • Page 141: Index

    DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 139/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Index Index Activating an external holding brake....43 Errors in communication with the MTX micro..56 Adjusting the basic setting of the drive....92 E-stop and power contactor processing....
  • Page 142 140/141 Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO04-EN-P Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Index ...Installing IndraWorks Engineering ...PLC startup Setting communication parameters ....52 Diagnostics (machine status display) ... 70 Software requirements ......... 47 Downloading ..........59 Structure ............
  • Page 143 DOK-MTXMIC-EASY*******-CO04-EN-P Bosch Rexroth AG 141/141 Rexroth IndraMotion MTX micro Easy setup for Standard Turning and Milling Machines Notes...
  • Page 144 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 (0)93 52-40-0 +49 (0)93 52-48 85 www.boschrexroth.com/electrics Printed in Germany R911332281 DOK-MTXMIC-EASY*******-CO04-EN-P...

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