1. Manuals
  2. Brands
  3. Bosch Manuals
  4. Controller
  5. Rexroth IndraDrive M
  6. Project planning manual

Bosch Rexroth IndraDrive M Project Planning Manual

Drive controllers, power sections
Hide thumbs Also See for Rexroth IndraDrive M:
Table of Contents

Advertisement

Quick Links

Industrial
Electric Drives
Hydraulics
and Controls
Rexroth IndraDrive M
Drive Controllers
Power Sections
Project Planning Manual
Linear Motion and
Assembly Technologies
Pneumatics
Service
Mobile
Automation
Hydraulics
R911295014
Edition 01

Advertisement

Table of Contents
loading

Related Manuals for Bosch Rexroth IndraDrive M

Summary of Contents for Bosch Rexroth IndraDrive M

  • Page 1 Industrial Electric Drives Linear Motion and Service Mobile Hydraulics and Controls Assembly Technologies Pneumatics Automation Hydraulics Rexroth IndraDrive M R911295014 Drive Controllers Edition 01 Power Sections Project Planning Manual...
  • Page 2 DOK-INDRV*-HMS+HMD****-PR01-EN-P 11.2003 project planning manual; first edition  2003 Bosch Rexroth AG Copyright Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1).

  • Page 3: Table Of Contents

    Rexroth IndraDrive M Contents Contents Introduction About this documentation ......................1-1 Purpose of documentation ....................... 1-1 Introducing the Devices......................... 1-2 Features and Fields of Appliction .................... 1-2 Basic Structure......................... 1-3 Drive System..........................1-4 Tests and Certifications ......................1-5 Important Directions for Use Appropriate Use ..........................
  • Page 4 Contents Rexroth IndraDrive M Type Code..........................4-3 Transport and Storage Transporting the Devices ......................5-1 Conditions ..........................5-1 Storing the Devices ........................5-1 Conditions ..........................5-1 In Case of Long Storage Periods..................... 5-1 Mechanical Mounting Mounting Conditions ........................6-1 Ambient and Operating Conditions ..................6-1 Duty Capacity...........................
  • Page 5 Rexroth IndraDrive M Contents Replacing Devices General Information ........................8-1 How to Proceed When Replacing Devices ................... 8-1 Replacing the Drive Controller ....................8-1 Replacing the Motor......................... 8-2 Replacing Cables........................8-2 Fault Report ..........................8-4 Disposal and Environmental Protection Disposal ............................9-1 Products ...........................
  • Page 6 Contents Rexroth IndraDrive M DOK-INDRV*-HMS+HMD****-PR01-EN-P...

  • Page 7: Introduction

    • planning the electrical control cabinet construction • logistical handling of the equipment Note: Only the power section is described in this manual "Rexroth IndraDrive M, Drive Controllers: Power Sections, Project Planning Manual" (DOK-INDRV*-HMS+HMD****-PR**- EN-P; Part no.: 295014). Note: The control section is described in a separate document: "Rexroth IndraDrive, Drive Controllers: Control Sections,...

  • Page 8: Introducing The Devices

    Introduction Rexroth IndraDrive M Introducing the Devices Features and Fields of Appliction The intelligent digital drive controller is the high performance solution with high functionality for single-axis and multiple-axis drive and control tasks. The drive controller can be used for carrying out a large number of drive tasks in the most varied applications.

  • Page 9: Basic Structure

    Rexroth IndraDrive M Introduction Basic Structure lt_rtf2.fh7 Power section Control section Fig. 1-1: Basic structure The drive controller consists of two essential parts: • Power section • Control section Power Section The following are connected to the power section: • Power supply unit (DC bus voltage) •...

  • Page 10: Drive System

    Introduction Rexroth IndraDrive M Drive System The following figure shows the components of the drive system. firmware drive controller DC bus resistor unit supply unit DC bus capacitor unit 24 V supply unit RKS - ready-made encoder cable battery RKG - ready-made power cable...

  • Page 11: Tests And Certifications

    Rexroth IndraDrive M Introduction Tests and Certifications CE Mark CEf1.fh7 Fig. 1-3: CE mark In accordance with UL508 C. C-UL-US Listing The devices are C-UL-US listed under the item "Rexroth". Tests Insulation-high-voltage test in Routine testing with DC 2230 V, 1 min accordance with EN50178 resp.
  • Page 12 Introduction Rexroth IndraDrive M Notes DOK-INDRV*-HMS+HMD****-PR01-EN-P...

  • Page 13: Important Directions For Use

    Rexroth IndraDrive M Important Directions for Use Important Directions for Use Appropriate Use Introduction Rexroth products represent state-of-the-art developments manufacturing. They are tested prior to delivery to ensure operating safety and reliability. The products may only be used in the manner that is defined as appropriate.

  • Page 14: Areas Of Use And Application

    Important Directions for Use Rexroth IndraDrive M Areas of Use and Application Drive controllers made by Rexroth are designed to control electrical motors and monitor their operation. Control and monitoring of the motors may require additional sensors and actors. Note: The drive controllers may only be used with the accessories and parts specified in this document.

  • Page 15: Safety Instructions For Electric Drives And Controls

    Rexroth IndraDrive M Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Introduction Read these instructions before the initial startup of the equipment in order to eliminate the risk of bodily harm or material damage. Follow these safety instructions at all times.

  • Page 16: Hazards By Improper Use

    Safety Instructions for Electric Drives and Controls Rexroth IndraDrive M Hazards by Improper Use High voltage and high discharge current! Danger to life or severe bodily harm by electric shock! DANGER Dangerous movements! Danger to life, severe bodily harm or material damage by...

  • Page 17: General Information

    Rexroth IndraDrive M Safety Instructions for Electric Drives and Controls General Information • Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your language before starting up the machine.
  • Page 18 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive M • Operation is only permitted if the national EMC regulations for the application are met. The instructions for installation in accordance with EMC requirements can be found in the documentation "EMC in Drive and Control Systems".

  • Page 19: Protection Against Contact With Electrical Parts

    Rexroth IndraDrive M Safety Instructions for Electric Drives and Controls Protection Against Contact with Electrical Parts Note: This section refers to equipment and drive components with voltages above 50 Volts. Touching live parts with voltages of 50 Volts and more with bare hands or conductive tools or touching ungrounded housings can be dangerous and cause electric shock.

  • Page 20: Protection Against Electric Shock By Protective Low Voltage (Pelv)

    Safety Instructions for Electric Drives and Controls Rexroth IndraDrive M To be observed with electrical drive and filter components: High electrical voltage on the housing! High leakage current! Danger to life, danger of injury by electric shock! ⇒ Connect the electrical equipment, the housings of all...

  • Page 21: Protection Against Dangerous Movements

    Rexroth IndraDrive M Safety Instructions for Electric Drives and Controls Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of the connected motors. Some common examples are: • improper or wrong wiring of cable connections • incorrect operation of the equipment components •...
  • Page 22 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive M Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! ⇒ Ensure personal safety by means of qualified and tested higher-level monitoring devices or measures DANGER integrated in the installation.

  • Page 23: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    Rexroth IndraDrive M Safety Instructions for Electric Drives and Controls ⇒ Disconnect electrical power to the equipment using a master switch and secure the switch against reconnection for: - maintenance and repair work - cleaning of equipment - long periods of discontinued equipment use ⇒...

  • Page 24: Protection Against Contact With Hot Parts

    3-10 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive M Protection Against Contact with Hot Parts Housing surfaces could be extremely hot! Danger of injury! Danger of burns! ⇒ Do not touch housing surfaces near sources of heat! Danger of burns! CAUTION ⇒...

  • Page 25: 3.11 Battery Safety

    3-11 Rexroth IndraDrive M Safety Instructions for Electric Drives and Controls 3.11 Battery Safety Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or material damage. Risk of injury by incorrect handling! ⇒ Do not attempt to reactivate discharged batteries by heating or other methods (danger of explosion and cauterization).
  • Page 26 3-12 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive M Notes DOK-INDRV*-HMS+HMD****-PR01-EN-P...

  • Page 27: Identifying And Checking The Delivered Components

    Rexroth IndraDrive M Identifying and Checking the Delivered Components Identifying and Checking the Delivered Components Delivery of Components Packaging The components are supplied in separate packaging units. Packaging Units The content of the packed components and the order number may be Packaging Labels identified using the adhesive barcode label on the packaging.

  • Page 28: Component Designation

    Identifying and Checking the Delivered Components Rexroth IndraDrive M Component Designation Each drive component is identified by a type designation. A type plate is attached to all units, including the motor. A label (cable marker) is wrapped round the ready-made cable. The type designation and length are indicated on this label.

  • Page 29: Device Types

    Rexroth IndraDrive M Identifying and Checking the Delivered Components Device Types Type Code Note: The following illustrates the basic structure of the type codes. Your sales representative will help with the current status of available versions. Single-Axis Drive Controllers Abbrev.
  • Page 30 Identifying and Checking the Delivered Components Rexroth IndraDrive M Double-Axis Drive Controllers Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 H M D 0 1 .

  • Page 31: Transport And Storage

    Rexroth IndraDrive M Transport and Storage Transport and Storage Transporting the Devices Conditions temperature -25 ... 70 °C relative humidity 5 ... 95%; climatic category 2K3 absolute humidity 1 ... 60 g/m climatic category 2K3 moisture condensation slight moisture condensation allowed...
  • Page 32 Transport and Storage Rexroth IndraDrive M Notes DOK-INDRV*-HMS+HMD****-PR01-EN-P...

  • Page 33: Mechanical Mounting

    Rexroth IndraDrive M Mechanical Mounting Mechanical Mounting Mounting Conditions Ambient and Operating Conditions Note: The drive controllers and their additional components are designed to be built into control cabinets Note: The user must check that the ambient conditions, and in particular the temperature of the control cabinet, are complied with by calculating the heat levels in the control cabinet.

  • Page 34: Duty Capacity

    (e.g. lubricants in machine tools) which may interact with our controls and drives, it cannot be completely ruled out that any reactions with the materials used by Bosch Rexroth might occur. For this reason, before using the respective material a compatibility test has to be carried out for new lubricants, cleaning agents etc.
  • Page 35 Rexroth IndraDrive M Mechanical Mounting Degree of utilization at higher installation altitudes 1000 2000 3000 4000 Installation altitude above sea level in meters DG0007F1.FH7 Fig. 6-3: Duty capacity at higher mounting altitude DOK-INDRV*-HMS+HMD****-PR01-EN-P...

  • Page 36: Mechanical Technical Data

    Mechanical Mounting Rexroth IndraDrive M Mechanical Technical Data Dimensions Dimensional Drawing for HMS01.1N-W0020 and HMS01.1N-W0036 Drive Controller min. 60 hms0020f2.fh7 minimum mounting clearance view from the rear! 112 mm only, if a shielding plate is used; otherwise 100 mm Fig. 6-4: Dimensional drawing for HMS01.1N-W0020 and HMS01.1N-W0036...
  • Page 37 Rexroth IndraDrive M Mechanical Mounting Dimensional Drawing for HMD01.1N-W0020 Drive Controller min. 60 hmd0020.fh7 minimum mounting clearance view from the rear! 127 mm only, if a shielding plate is used; otherwise 100 mm Fig. 6-5: Dimensional drawing for HMD01.1N-W0020 DOK-INDRV*-HMS+HMD****-PR01-EN-P...
  • Page 38 Mechanical Mounting Rexroth IndraDrive M Dimensional Drawing for HMD01.1N-W0036 Drive Controller min. 60 hmd0036.fh7 minimum mounting clearance view from the rear! 127 mm only, if a shielding plate is used; otherwise 100 mm Fig. 6-6: Dimensional drawing for HMD01.1N-W0036 DOK-INDRV*-HMS+HMD****-PR01-EN-P...
  • Page 39 Rexroth IndraDrive M Mechanical Mounting Dimensional Drawing for HMS01.1N-W0054 Drive Controller min. 60 hms0054.fh7 minimum mounting clearance view from the rear! 112 mm only, if a shielding plate is used; otherwise 100 mm Fig. 6-7: Dimensional Drawing for HMS01.1N-W0054 Drive Controller...
  • Page 40 Mechanical Mounting Rexroth IndraDrive M Dimensional Drawing for HMS01.1N-W0070 Drive Controller min. 60 hms0070f2.fh7 minimum mounting clearance view from the rear! 112 mm only, if a shielding plate is used; otherwise 100 mm Fig. 6-8: Dimensional Drawing for HMS01.1N-W0070 Drive Controller...
  • Page 41 Rexroth IndraDrive M Mechanical Mounting Dimensional Drawing for HMS01.1N-W0150 Drive Controller min. 60 hms0150.fh7 minimum mounting clearance view from the rear! 200 mm only, if a shielding plate is used; otherwise 100 mm Fig. 6-9: Dimensional Drawing for HMS01.1N-W0150 Drive Controller...
  • Page 42 6-10 Mechanical Mounting Rexroth IndraDrive M Dimensional Drawing for HMS01.1N-W0210 Drive Controller min. 60 hms0210f2.fh7 minimum mounting clearance view from the rear! 200 mm only, if a shielding plate is used; otherwise 100 mm Fig. 6-10: Dimensional Drawing for HMS01.1N-W0210 Drive Controller...

  • Page 43: Weight

    6-11 Rexroth IndraDrive M Mechanical Mounting Weight Drive controller Weight [kg] HMD01.1N-W0012 being prepared HMS01.1N-W0020 5.27 HMD01.1N-W0020 being prepared HMS01.1N-W0036 5.27 HMD01.1N-W0036 being prepared HMS01.1N-W0054 6.68 HMS01.1N-W0070 7.94 HMS01.1N-W0150 12.74 HMS01.1N-W0210 18.44 Fig. 6-11: Weight of drive controllers (without control section and accessories) Note: Weight of control section: 0.42 kg.

  • Page 44: Arrangement Of Components In The Control Cabinet

    6-12 Mechanical Mounting Rexroth IndraDrive M Arrangement of Components in the Control Cabinet Control Cabinet with Multiple Line Structure Note: Particular attention should be paid to the maximum permissible air intake temperature of components when they are arranged in multiple lines in the control cabinet. Where necessary, cooling air guides are to be allowed for with ventilators specially inserted for this purpose.
  • Page 45 6-13 Rexroth IndraDrive M Mechanical Mounting Power-dependent Arrangement drive controllers drive controllers low power high power high power low power supply unit versorg_antrieb_sym.FH7 Fig. 6-13: Example of an arrangement • Arrange the drive controllers with higher power needs and high currents as close to the supply unit as possible.

  • Page 46: Cooling And Cooling Units

    6-14 Mechanical Mounting Rexroth IndraDrive M Cooling and Cooling Units Power Dissipation The power dissipation of a drive system radiated to the control cabinet is calculated from the sum of the power dissipation of the supply unit, the power dissipation of the mains connecting unit, the power dissipation of each drive controller, and the power dissipation of additional units (e.g.
  • Page 47 6-15 Rexroth IndraDrive M Mechanical Mounting HMS01.1N-W0020 Verlustleistung HMS01.1N-W0020 12 kHz 10 kHz 8 kHz 4 kHz 16 kHz P 4kHz i out_4kHz É P 8kHz i out_8kHz É P 10kHz i out_10kHz É P 12kHz i out_12kHz É P 16kHz i out_16kHz É...
  • Page 48 6-16 Mechanical Mounting Rexroth IndraDrive M HMS01.1N-W0036 Verlustleistung HMS01.1N-W0036 10 kHz 16 kHz 12 kHz 8 kHz 4 kHz P 4kHz i out_4kHz É P 8kHz i out_8kHz É P 10kHz i out_10kHz É P 12kHz i out_12kHz É P 16kHz i out_16kHz É...
  • Page 49 6-17 Rexroth IndraDrive M Mechanical Mounting HMS01.1N-W0054 Verlustleistung HMS01.1N-W0054 4 kHz 12 kHz 10 kHz 8 kHz 16 kHz P 4kHz i out_4kHz É P 8kHz i out_8kHz É P 10kHz i out_10kHz É P 12kHz i out_12kHz É P 16kHz i out_16kHz É...
  • Page 50 6-18 Mechanical Mounting Rexroth IndraDrive M HMS01.1N-W0070 Verlustleistung HMS01.1N-W0070 16 kHz 4 kHz 12 kHz 10 kHz 8 kHz P 4kHz i out_4kHz É P 8kHz i out_8kHz É P 10kHz i out_10kHz É P 12kHz i out_12kHz É P 16kHz i out_16kHz É...
  • Page 51 6-19 Rexroth IndraDrive M Mechanical Mounting HMS01.1N-W0150 Verlustleistung HMS01.1N-W0150 1000 16 kHz 12 kHz 10 kHz 8 kHz 4 kHz P 4kHz i out_4kHz É P 8kHz i out_8kHz É P 10kHz i out_10kHz É P 12kHz i out_12kHz É...
  • Page 52 6-20 Mechanical Mounting Rexroth IndraDrive M HMS01.1N-W0210 Verlustleistung HMS01.1N-W0210 1800 16 kHz 12 kHz 10 kHz 8 kHz 4 kHz 1600 1400 P 4kHz i out_4kHz É 1200 P 8kHz i out_8kHz É 1000 P 10kHz i out_10kHz É P 12kHz i out_12kHz É...

  • Page 53: Mounting Cooling Units

    6-21 Rexroth IndraDrive M Mechanical Mounting Mounting Cooling Units Unless the ratings are reduced the drive controller may only be operated up to an specified ambient temperature (see chapter 6.1). It is therefore possible that a cooling unit will be required.
  • Page 54 6-22 Mechanical Mounting Rexroth IndraDrive M incorrect correct control cabinet control cabinet air inflow air inflow air outflow duct cooling cooling unit unit electronic electronic equip. equip. Eb0002f1.fh7 Fig. 6-21: Arrangement of the cooling unit on the front of the control cabinet...

  • Page 55: Electrical Installation

    Rexroth IndraDrive M Electrical Installation Electrical Installation General Information Damage can be caused to the drive controller or circuit boards if electrostatic charging present in people and/or tools is discharged across them. Therefore, please note the following information: Electrostatic charges can cause damage to...

  • Page 56: 10 Rules For Emc-Correct Installation Of Drives

    Electrical Installation Rexroth IndraDrive M 10 rules for EMC-correct installation of drives Note: Detailed information is available in the instructions in the Project Planning Manual "Electromagnetic Compatibility (EMC) in Drive and Control Systems", document typecode DOK- GENERL-EMV********-PRxx-xx-P. The following 10 rules are the basics for designing drive systems in compliance with EMC.
  • Page 57 Rexroth IndraDrive M Electrical Installation All variable-speed motors should be connected using shielded cables, Rule 9 whereby the shield is connected at both ends to the housings through the largest possible surface area to minimize the inductance. The motor feeder cables should also be shielded outside the cabinet, or at least screened using barriers.

  • Page 58: Electrical Data

    Electrical Installation Rexroth IndraDrive M Electrical Data Note: The adjustable pulse frequency (4, 8, 10, 12 resp. 16 kHz) depends on the firmware and the control section. Power Section (HMS01.1N-W0020, HMD01.1N-W0012…W0020) Designation Symbol Unit HMD01.1N- HMS01.1N- HMD01.1N- W0012* W0020 W0020* DC bus voltage(range) U 254…750...
  • Page 59 Rexroth IndraDrive M Electrical Installation Designation Symbol Unit HMD01.1N- HMS01.1N- HMD01.1N- W0012* W0020 W0020* Peak load allowance out_max out_cont1 (4 kHz) factor / duration out_max out_cont1 (8 kHz) out_max out_cont1 (10 kHz) out_max out_cont1 (12 kHz) out_max out_cont1 (16 kHz) Output frequency 0…400...

  • Page 60: Power Section (Hms01.1N-W0036

    Electrical Installation Rexroth IndraDrive M Power Section (HMS01.1N-W0036…0070, HMD01.1N-W0036) Designation Symbol Unit HMS01.1N- HMD01.1N- HMS01.1N- HMS01.1N- W0036 W0036* W0054 W0070 DC bus voltage(range) 254…750 254…750 254…750 900 ± 2.5% 900 ± 2.5% 900 ± 2.5% Upper DC bus voltage DC limit (max)
  • Page 61 Rexroth IndraDrive M Electrical Installation Designation Symbol Unit HMS01.1N- HMD01.1N- HMS01.1N- HMS01.1N- W0036 W0036* W0054 W0070 Output frequency range 0…400 0…400 0…400 – at f = 4 kHz 0…800 0…800 0…800 – at f = 8 kHz – at f = 10 kHz 0…1000...

  • Page 62: Power Section (Hms01.1N-W0150

    Electrical Installation Rexroth IndraDrive M Power Section (HMS01.1N-W0150…0210) Designation Symbol Unit HMS01.1N-W0150 HMD01.1N-W0210 DC bus voltage(range) 254…750 254…750 900 ± 2.5% 900 ± 2.5% Upper DC bus voltage DC limit (max) limit (cut-off threshold) Output voltage Fundamental voltage = 475 V 0…336...
  • Page 63 Rexroth IndraDrive M Electrical Installation Designation Symbol Unit HMS01.1N-W0150 HMD01.1N-W0210 Output frequency range 0…400 0…400 – at f = 4 kHz 0…800 0…800 – at f = 8 kHz – at f = 10 kHz 0…1000 0…1000 – at f = 12 kHz 0…1200...

  • Page 64: Control Voltage

    7-10 Electrical Installation Rexroth IndraDrive M Control Voltage (Information at ambient temperature of 25 °C) Designation Symbol Unit Value • 24 ±20% Control voltage (when no motor holding brake is used) • 24 ±5% (when motor holding brake is used) •...

  • Page 65: Drive System - Overview

    7-11 Rexroth IndraDrive M Electrical Installation Drive System - Overview installation_antriebssystem.fh7 Designation Obligatory? UPS (uninterruptible power system) 24 V control voltage supply Supply unit D1, D2, D3, ... Power sections of drive controllers E1, E2, E3, ... Control sections of drive controllers...

  • Page 66: Connecting Cables And Rails

    7-12 Electrical Installation Rexroth IndraDrive M Connecting Cables and Rails Complete Connection Diagram MotTemp- MotTemp+ 0VBr +24VBr Ap5420f3.FH7 Fig. 7-6: Complete connection diagram DOK-INDRV*-HMS+HMD****-PR01-EN-P...

  • Page 67: Connections On Power Section

    7-13 Rexroth IndraDrive M Electrical Installation Connections on power section HMS01.1N-W0020 and HMS01.1N-W0036, HMD01.1N-W0020 and HMD01.1N-W0036 X1 out X1 in +24 V control voltage DC bus shield connection motor cable; PE connection power supply unit resp. PE connection neighboring device power supply unit resp.
  • Page 68 7-14 Electrical Installation Rexroth IndraDrive M X5.1 X5.2 X6.2 X6.1 hms0020_x5_x6.fh7 hmd0036_x5_x6.fh7 X5 (HMS), X5.1 and X5.2 (HMD): Motor connection X6 (HMS), X6.1 and X6.2 (HMD): Motor temperature, motor holding brake Fig. 7-8: HMS01.1N-W0020, -W0036,HMD01.1N-W0020, -W0036 power section connections (bottom)
  • Page 69 7-15 Rexroth IndraDrive M Electrical Installation HMS01.1N-W0054 and HMS01.1N-W0070 X1 out X1 in +24 V control voltage DC bus shield connection motor cable; PE connection PE connection power supply unit resp. power supply unit resp. neighboring device neighboring device plate for shield connection...
  • Page 70 7-16 Electrical Installation Rexroth IndraDrive M hms0070_x5_x6.fh7 Motor connection Motor temperature, motor holding brake Fig. 7-10: HMS01.1N-W0054 and -W0070 power section connections (bottom) Description of connections: Connection See page control voltage 7-19 DC bus 7-20 motor connection 7-21 ground connection power supply unit resp. neighboring device...
  • Page 71 7-17 Rexroth IndraDrive M Electrical Installation HMS01.1N-W0150 and HMS01.1N-W0210 X1 in X1 out +24 V control voltage DC bus shield connection motor cable; PE connection PE connection power supply unit power supply unit resp. resp. neighboring neighboring device device motor connection...
  • Page 72 7-18 Electrical Installation Rexroth IndraDrive M hms0140_x5_x6.fh7 Motor temperature, motor holding brake Fig. 7-12: HMS01.1N-W0150 and HMS01.1N-W0210 power section connections (bottom) Description of connections: Connection See page control voltage 7-19 DC bus 7-20 motor connection 7-21 ground connection power supply unit resp. neighboring device...

  • Page 73: Control Voltage (+24 V, 0 V)

    7-19 Rexroth IndraDrive M Electrical Installation Control Voltage (+24 V, 0 V) The control voltage is supplied by an external 24-V power supply unit. • Technical data: see page 7-10 Note: • Falling short of the permissible control voltage leads to a corresponding error message (=>...

  • Page 74: Dc Bus (L+, L-)

    7-20 Electrical Installation Rexroth IndraDrive M DC Bus (L+, L-) The DC bus connection connects • the supply unit to the drive controller • several drive controllers to one another, and • drive controllers to additional components in order to •...

  • Page 75: X5, Motor Connection (1, 2, 3, Ground)

    7-21 Rexroth IndraDrive M Electrical Installation X5, Motor Connection (1, 2, 3, Ground) Design HMx01.1N- Type Number Type of design of poles W0020 Terminal screw Socket on device W0036 W0054 Terminal screw Socket on device W0070 Terminal screw Socket on device...
  • Page 76 7-22 Electrical Installation Rexroth IndraDrive M • a separately shielded pair of wires for monitoring the motor holding brake • a total shield to be put on the shield retainer. Note: For optimum shield contact of the motor power cable use our special shielding plate, where possible (see page 10-1).
  • Page 77 7-23 Rexroth IndraDrive M Electrical Installation Variant 2: motorkabel_schirmauflage_a.fh7 drive controller cable tie overall shield of the motor power cable folded back earth-circuit connector in the control cabinet bare overall shield of the motor power cable strain relief (as near to the drive-side cable end as possible) A <...
  • Page 78 7-24 Electrical Installation Rexroth IndraDrive M Note: Please refer to the relevant motor description for more detailed information concerning technical data, connection and cross sections. In order to comply with the EMC limit values, the length of the motor cable Length of Motor Cable is limited at a switching frequency >...

  • Page 79: Ground Connection, Power Supply Unit And Neighboring Device

    7-25 Rexroth IndraDrive M Electrical Installation Ground Connection, Power Supply Unit and Neighboring Device The ground connection (grounding) to the supply unit or to the neighboring drive controller can be provided in duplicate in the case of the drive controllers through: •...

  • Page 80: X1, Bus Module

    7-26 Electrical Installation Rexroth IndraDrive M X1, Bus Module The bus module permits data exchange between the supply unit and the drive controllers. Graphic Representation X1 out X1 in X1f2.FH7 Fig. 7-20: Design Type Number of Type of design poles...

  • Page 81: X6, Motor Temperature Monitoring And Motor Holding Brake

    7-27 Rexroth IndraDrive M Electrical Installation X6, Motor Temperature Monitoring and Motor Holding Brake Graphic Representation Fig. 7-22: X6 terminal connector Design Type Number of poles Type of design Spring power Bushings on connector Fig. 7-23: Design HMS01.1N-W0020 to -W0070 and HMD01.1N-W0012 to -W0036:...
  • Page 82 7-28 Electrical Installation Rexroth IndraDrive M shield for motor cable AC motor holding brake PTC / NTC / KTY84 (depends on motor type) x6_kabel_anschluss.FH7 Fig. 7-26: Motor cable, temperature monitor and holding brake connection Maximum permitted braking current: • HMS01.1N-W0020: 1.6 A •...
  • Page 83 7-29 Rexroth IndraDrive M Electrical Installation Dangerous movements! Danger to personnel from falling or slipping axes! ⇒ The standard motor holding brake provided or an external motor holding brake controlled directly by DANGER the drive controller are not sufficient on their own to guarantee the safety of personnel! ⇒...

  • Page 84: Xs1, Shield Connection

    7-30 Electrical Installation Rexroth IndraDrive M XS1, Shield Connection XS1f2 Fig. 7-27: XS1 shield connection Connection for shields of wires connected to the control section. Note: Always connect shield of cables with a large metal-to-metal contact surface to shield connection XS1.

  • Page 85: Touch Guard

    7-31 Rexroth IndraDrive M Electrical Installation Touch Guard Lethal electric shock caused by live parts with more than 50 V! ⇒ The appropriate touch guard must be mounted for each drive controller following connection work. WARNING ⇒ Never mount a damaged touch guard.

  • Page 86: Mounting

    7-32 Electrical Installation Rexroth IndraDrive M • At the first and last drive controller in a line of drive controllers connected to each other there mustn’t any cutout be broken off at the outer side of the touch guard. Mounting hms_beruehrschutz.fh7...

  • Page 87: Replacing Devices

    Rexroth IndraDrive M Replacing Devices Replacing Devices General Information The diagnostic display enables an aimed and effective problem search in order to: • avoid production downtimes due to extensive searches in individual devices and repairs of devices on the machine •...

  • Page 88: Replacing The Motor

    Replacing Devices Rexroth IndraDrive M Replacing the Motor • Switch main switch off. • Make sure main switch cannot be switched on again. • Disconnect plug-in connectors. Note: When replacing the motor, cap open connector ends particularly if there might be the chance that they get in contact with coolant/lubricant or dirt (allowed level of contamination is V2 according to DIN VDE 0160).
  • Page 89 Rexroth IndraDrive M Replacing Devices Note: When replacing cables, cap open connector ends particularly if there might be the chance that they get in contact with coolant/lubricant or dirt (allowed level of contamination is V2 according to DIN VDE 0160).

  • Page 90: Fault Report

    Replacing Devices Rexroth IndraDrive M Fault Report Fault Report Date: for Drive Systems Report No.: This fault report is intended to help eliminate problems that might possibly be related to drive systems. Please fill it out carefully and send it, together with the parameter file with which the fault occurred, to Bosch Rexroth.
  • Page 91 Rexroth IndraDrive M Replacing Devices Fault description (detailed description of situation before, during and after fault occurred): To quickly resolve your problem we ask you to send us also the parameter set with which the fault occurred. Name of parameter set file:...
  • Page 92 Replacing Devices Rexroth IndraDrive M General conditions: Mode at time fault occurred: Parameterization mode Operating mode Switch phase Operating mode active at time fault occurred: Encoder 7-segment display..before fault occurred: ...after fault occurred: Fault status Causes Other defects occurs permanently...

  • Page 93: Disposal And Environmental Protection

    Rexroth IndraDrive M Disposal and Environmental Protection Disposal and Environmental Protection Disposal Products Our products can be returned to us free of charge for disposal. It is a precondition, however, that the products are free of oil, grease or other dirt.

  • Page 94: Recycling

    Disposal and Environmental Protection Rexroth IndraDrive M Recycling Due to their high content of metal most of the product components can be recycled. In order to recycle the metal in the best possible way it is necessary to disassemble the products into individual modules.

  • Page 95: Appendix

    10-1 Rexroth IndraDrive M Appendix Appendix 10.1 Accessories Shielding Plate for Shield Connection of the Motor Cable For the shield connection of the motor cable at the drive controller a special shielding plate is available: • for HMS01.1N-W0020…70 drive controllers: SUP-M02-HMS01.1 (part no.
  • Page 96 10-2 Appendix Rexroth IndraDrive M Shielding Plate for HMS01.1N-W0020...70 schirmblech_20_70_teile.fh7 Shielding plate Angle plate Hose clips Fig. 10-1: Shielding plate with connection accessories The angle plate has two connections for the shield of the motor cable: schirmblech_20_70_winkelblech.fh7 for cable with greater diameter for cable with smaller diameter Abb.
  • Page 97 10-3 Rexroth IndraDrive M Appendix How to Mount the Shielding Plate 1. Screw shielding plate to the bottom of the drive controller. With the screw 1 (see figure) supplied together with the plate, screw the shielding plate to the bottom of the drive controller. The rear part of the shielding plate is fixed with the screw 2 that is used to mount the drive controller in the control cabinet.
  • Page 98 10-4 Appendix Rexroth IndraDrive M 2. Screw angle plate to the shielding plate. According to the required cable routing, it is possible to mount the angle plate for the shield connection in 3 different positions: • motor cable run in parallel with the bottom of the drive controller: schirmblech_winkelblech_lagen_parallel.fh7...
  • Page 99 10-5 Rexroth IndraDrive M Appendix 3. Connect shield of motor cable to the angle plate by means of hose clip. Example for cable routing with 45° to bottom of drive controller: schirmblech_20_70_kabel_gr_diag.fh7 Fig. 10-7: Example for cable routing with 45° to bottom of drive controller...
  • Page 100 10-6 Appendix Rexroth IndraDrive M Shielding Plate for HMS01.1N-W0150...0210 schirmblech_150_teile.fh7 Shielding plate Angle plate Hose clips Fig. 10-8: Shielding plate with connection accessories DOK-INDRV*-HMS+HMD****-PR01-EN-P...
  • Page 101 10-7 Rexroth IndraDrive M Appendix How to Mount the Shielding Plate 1. Screw shielding plate to the bottom of the drive controller. With the screw 1 and screw 2 (see figure) supplied together with the plate, screw the shielding plate to the bottom of the drive controller.
  • Page 102 10-8 Appendix Rexroth IndraDrive M 2. Screw angle plate to the shielding plate. According to the required cable routing, it is possible to mount the angle plate for the shield connection in 3 different positions: • motor cable run in parallel with the bottom of the drive controller: schirmblech_w0150_winkelblech_lagen_parallel.fh7...
  • Page 103 10-9 Rexroth IndraDrive M Appendix schirmblech_w0150_winkelblech_lagen_vert.fh7 Fig. 10-12: Position of the angle plate for cable routing with 90° to bottom of drive controller 3. Connect shield of motor cable to the angle plate by means of hose clip. • Example for cable routing with 90° to bottom of drive controller: schirmblech_w0150_kabel_vert.fh7...
  • Page 104 10-10 Appendix Rexroth IndraDrive M Shielding Plate for HMD01.1N-W0020 and -W0036 Mounting the shielding plate for double axis drive controllers HMD01.1N- W0020 and HMD01.1N-W0036 corresponds to mounting the shielding plate for single axis drive controllers HMS01.1N-W0020…70 (see page 10-2). The angle plate for the double axis drive controllers has two connections for the shields of two motor cables.

  • Page 105: 10.2 Connection Of Supply Unit By Wires

    10-11 Rexroth IndraDrive M Appendix 10.2 Connection of Supply Unit by Wires Risk of voltage arcing! ⇒ If wires are used to connect the supply unit, the connections have to be correctly made. CAUTION If the contact rails supplied for connecting the supply unit cannot be used you can use wires, too.

  • Page 106: Supply Unit To The Right Of The Drive Controller

    10-12 Appendix Rexroth IndraDrive M Supply Unit to the Right of the Drive Controller drive controller supply unit (DC bus connection) correct incorrect DC bus nach rechts zum versorger Fig. 10-15: Connection of supply unit by wires to the DC bus connection of the...

  • Page 107: 10.3 Stacked Drive Controllers

    10-13 Rexroth IndraDrive M Appendix 10.3 Stacked Drive Controllers Risk of voltage arcing! ⇒ If drive controllers are stacked in the control cabinet, the connections for the DC buses between the drive controllers have to be correctly made. CAUTION connection...

  • Page 108: Clockwise Cable Routing

    10-14 Appendix Rexroth IndraDrive M Clockwise Cable Routing drive controller 1 (DC bus connection) drive controller 2 (DC bus connection) drive controller 1 (DC bus connection) drive controller 2 (DC bus connection) correct incorrect DC bus nach rechts_1f3.fh7 Fig. 10-17: DC bus connection for clockwise cable routing...

  • Page 109: Service & Support

    11-1 Rexroth IndraDrive M Service & Support Service & Support 11.1 Helpdesk Unser Kundendienst-Helpdesk im Hauptwerk Lohr Our service helpdesk at our headquarters in Lohr am am Main steht Ihnen mit Rat und Tat zur Seite. Main, Germany can assist you in all kinds of inquiries.

  • Page 110: 11.5 Kundenbetreuungsstellen

    11-2 Service & Support Rexroth IndraDrive M 11.5 Kundenbetreuungsstellen - Sales & Service Facilities Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen! from abroad: don’t dial (0) after country code! Vertriebsgebiet Mitte Germany Centre S E R V I C E...
  • Page 111 11-3 Rexroth IndraDrive M Service & Support Europa (West) - Europe (West) vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählen from abroad: don’t dial (0) after country code, Italy: dial 0 after country code Austria - Österreich Austria –...
  • Page 112 11-4 Service & Support Rexroth IndraDrive M Europa (Ost) - Europe (East) vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don’t dial (0) after country code Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland – Polen DEL a.s.
  • Page 113 11-5 Rexroth IndraDrive M Service & Support Africa, Asia, Australia – incl. Pacific Rim Australia - Australien Australia - Australien China China AIMS - Australian Industrial Bosch Rexroth Pty. Ltd. Shanghai Bosch Rexroth Shanghai Bosch Rexroth Machinery Services Pty. Ltd.
  • Page 114 Canada West - Kanada West Mexico Mexico Bosch Rexroth Canada Corporation Bosch Rexroth Canada Corporation Bosch Rexroth Mexico S.A. de C.V. Bosch Rexroth S.A. de C.V. Burlington Division 5345 Goring St. Calle Neptuno 72 Calle Argentina No 3913 3426 Mainway Drive Burnaby, British Columbia Unidad Ind.
  • Page 115 12-1 Rexroth IndraDrive M Index Index Accompanying documents 4-1 Ambient Conditions 6-1 Appropriate use 2-1 Battery safety 3-11 Braking current 7-28 Bus module 7-26 Cable replacing 8-2 CE mark 1-5 Component designation 4-2 Condensation 6-22 Condition as supplied 4-1 Conditions...
  • Page 116 12-2 Index Rexroth IndraDrive M Fault Report 8-4 Ground connection, power supply unit and neighboring device 7-25 Grounding bracket 7-25 Hazards by Improper Use 3-2 Holding brake 7-27 Identification of components 4-2 Improper use hazards 3-2 Inappropriate use 2-2 Consequences, Discharge of liability 2-1...
  • Page 117 12-3 Rexroth IndraDrive M Index motor 8-2 Safety Instructions for Electric Drives and Controls 3-1 Shield connection 7-30 motor cable 10-1 Shielding plate alternatives 7-22 mounting 10-3, 10-7 option 10-1 Storing 5-1 Supply unit connection by wires 10-11 Technical data 7-5, 7-7, 7-9...
  • Page 118 12-4 Index Rexroth IndraDrive M DOK-INDRV*-HMS+HMD****-PR01-EN-P...
  • Page 120 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 93 52-40-50 60 +49 93 52-40-49 4 1 service.svc@boschrexroth.de www.boschrexroth.com Printed in Germany R911295014 DOK-INDRV*-HMS+HMD****-PR01-EN-P...

Table of Contents