Bosch Rexroth IndraDrive HCS01.1E-W0003-02 Series Instruction Manual

Drive controllers power sections

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Electric Drives

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Hydraulics

Rexroth IndraDrive

Drive Controllers

Power Sections HCS01

Instruction Manual

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

Linear Motion and

Assembly Technologies

Pneumatics

Service

R911325518

Edition 06

Table of Contents

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Summary of Contents for Bosch Rexroth IndraDrive HCS01.1E-W0003-02 Series

Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraDrive R911325518 Edition 06 Drive Controllers Power Sections HCS01 Instruction Manual LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 2 © Bosch Rexroth AG 2014 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.
Page 3: Table Of Contents
DOK-INDRV*-HCS01*UL***-IB06-EN-P Bosch Rexroth AG I/25 Rexroth IndraDrive Drive Controllers Power Sections HCS01 Table of Contents Table of Contents Page Important Notes......................3 Safety Instructions..........................3 1.1.1 General Information..........................3 1.1.2 Protection Against Contact with Electrical Parts and Housings............4 1.1.3 Battery Safety............................
Page 4 II/25 Bosch Rexroth AG DOK-INDRV*-HCS01*UL***-IB06-EN-P Rexroth IndraDrive Drive Controllers Power Sections HCS01 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 5: Important Notes
DOK-INDRV*-HCS01*UL***-IB06-EN-P Bosch Rexroth AG 3/25 Rexroth IndraDrive Drive Controllers Power Sections HCS01 Important Notes Important Notes Safety Instructions 1.1.1 General Information ● Do not attempt to install and operate the components of the electric drive and control system without first reading all documentation provided with the product.
Page 6: Protection Against Contact With Electrical Parts And Housings
4/25 Bosch Rexroth AG DOK-INDRV*-HCS01*UL***-IB06-EN-P Rexroth IndraDrive Drive Controllers Power Sections HCS01 Important Notes 1.1.2 Protection Against Contact with Electrical Parts and Housings This section concerns components of the electric drive and con‐ trol system with voltages of more than 50 volts.
Page 7: Battery Safety
DOK-INDRV*-HCS01*UL***-IB06-EN-P Bosch Rexroth AG 5/25 Rexroth IndraDrive Drive Controllers Power Sections HCS01 Important Notes ● Connect the equipment grounding conductor of the components of the electric drive and control system permanently to the main power supply at all times. The leakage current is greater than 3.5 mA.
Page 8: Appropriate Use
6/25 Bosch Rexroth AG DOK-INDRV*-HCS01*UL***-IB06-EN-P Rexroth IndraDrive Drive Controllers Power Sections HCS01 Important Notes Environmental protection and disposal! The batteries contained in the product are considered dangerous goods during land, air, and sea transport (risk of explosion) in the sense of the legal regula‐...
Page 9: Ratings And Dimensions
DOK-INDRV*-HCS01*UL***-IB06-EN-P Bosch Rexroth AG 7/25 Rexroth IndraDrive Drive Controllers Power Sections HCS01 Ratings and Dimensions Ratings and Dimensions Data UL Ratings and Dimensions HCS01.1E HCS01.1E HCS01.1E HCS01.1E HCS01.1E Description Symbol Unit -W0003- -W0006- -W0009- -W0013- -W0018- _-02 _-02 _-02 _-02...
Page 10 8/25 Bosch Rexroth AG DOK-INDRV*-HCS01*UL***-IB06-EN-P Rexroth IndraDrive Drive Controllers Power Sections HCS01 Ratings and Dimensions HCS01.1E HCS01.1E HCS01.1E HCS01.1E HCS01.1E Description Symbol Unit -W0003- -W0006- -W0009- -W0013- -W0018- _-02 _-02 _-02 _-02 _-02 Required wire size in accordance with NFPA 79 and UL 508 A (in‐...
Page 11 DOK-INDRV*-HCS01*UL***-IB06-EN-P Bosch Rexroth AG 9/25 Rexroth IndraDrive Drive Controllers Power Sections HCS01 Ratings and Dimensions HCS01.1E HCS01.1E HCS01.1E HCS01.1E HCS01.1E Description Symbol Unit -W0005- -W0008- -W0018- -W0028- -W0054- _-03 _-03 _-03 _-03 _-03 UL files E134201 Pollution degree Ambient temperature with nominal °C...
Page 12 10/25 Bosch Rexroth AG DOK-INDRV*-HCS01*UL***-IB06-EN-P Rexroth IndraDrive Drive Controllers Power Sections HCS01 Ratings and Dimensions 4) 5) 6) See fig. "Air Intake and Air Outlet at Device" Observe supply voltage for motor holding brakes HMS, HMD, HCS: Plus motor holding brake and control sec‐...
Page 13: Dimensional Drawings
DOK-INDRV*-HCS01*UL***-IB06-EN-P Bosch Rexroth AG 11/25 Rexroth IndraDrive Drive Controllers Power Sections HCS01 Ratings and Dimensions Dimensional Drawings HCS01.1E-W0003/5/6/8/9/13 Standard mounting: Minimum mounting clearance Boring dimensions Mounting surface Fig. 2-2: Dimensional Drawing HCS01.1E-W0003/5/6/8/9/13 (Standard Mount‐ ing) Left-hand or right-hand mounting: Minimum mounting clearance...
Page 14 12/25 Bosch Rexroth AG DOK-INDRV*-HCS01*UL***-IB06-EN-P Rexroth IndraDrive Drive Controllers Power Sections HCS01 Ratings and Dimensions HCS01.1E-W0018/28 Standard mounting: Minimum mounting clearance Boring dimensions Mounting surface Fig. 2-4: Dimensional Drawing HCS01.1E-W0018/28 (Standard Mounting) Left-hand or right-hand mounting: Minimum mounting clearance Boring dimensions Mounting surface Fig.
Page 15 DOK-INDRV*-HCS01*UL***-IB06-EN-P Bosch Rexroth AG 13/25 Rexroth IndraDrive Drive Controllers Power Sections HCS01 Ratings and Dimensions HCS01.1E-W0054 Standard mounting: Minimum mounting clearance Boring dimensions Mounting surface Fig. 2-6: Dimensional Drawing HCS01.1E-W0054 (Standard Mounting) Left-hand or right-hand mounting: Minimum mounting clearance Boring dimensions Mounting surface Fig.
Page 16 14/25 Bosch Rexroth AG DOK-INDRV*-HCS01*UL***-IB06-EN-P Rexroth IndraDrive Drive Controllers Power Sections HCS01 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 17: Documentations
DOK-INDRV*-HCS01*UL***-IB06-EN-P Bosch Rexroth AG 15/25 Rexroth IndraDrive Drive Controllers Power Sections HCS01 Documentations Documentations Motors Title Kind of documentation Material number Document typecode Rexroth IndraDyn … R911… DOK-MOTOR*-… A Asynchronous Motors MAD / MAF Project Planning Manual MAD/MAF****-PRxx-EN-P 295781 H Synchronous Kit Spindle Motors...
Page 18 16/25 Bosch Rexroth AG DOK-INDRV*-HCS01*UL***-IB06-EN-P Rexroth IndraDrive Drive Controllers Power Sections HCS01 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 19: Instructions For Use
DOK-INDRV*-HCS01*UL***-IB06-EN-P Bosch Rexroth AG 17/25 Rexroth IndraDrive Drive Controllers Power Sections HCS01 Instructions for Use Instructions for Use Overcurrent Protection Protect the components against overcurrent: ● Branch circuit protection has to be provided externally ● Dimension the branch circuit protection according to the data "Branch circuit protection fuse"...
Page 20: Connection
18/25 Bosch Rexroth AG DOK-INDRV*-HCS01*UL***-IB06-EN-P Rexroth IndraDrive Drive Controllers Power Sections HCS01 Instructions for Use Connection 4.2.1 Connection Diagram Optional ECONOMY = sercos III; BASIC = Multi-Ethernet; ADVANCED = sercos III cross communication (CCD) Only available at HCS01.1E-W00**-A-0*-A-CC (ADVANCED) devices X6.1, X6.2...
Page 21: Connection Points
DOK-INDRV*-HCS01*UL***-IB06-EN-P Bosch Rexroth AG 19/25 Rexroth IndraDrive Drive Controllers Power Sections HCS01 Instructions for Use 4.2.2 Connection Points Symbols used to describe the connection points Screw ter‐ Spring ter‐ D-Sub RJ-45 Industrial Thread Max. con‐ Stripped Max. tighten‐ minal block...
Page 22 20/25 Bosch Rexroth AG DOK-INDRV*-HCS01*UL***-IB06-EN-P Rexroth IndraDrive Drive Controllers Power Sections HCS01 Instructions for Use Connection point HCS01 (AWG) A, B, C 6 (8) A: HCS01.1E-W0003…W0013-x-02, -W0005-x-03, ‑W0008‑x‑03 B: HCS01.1E-W0018-x-02, -W0018-x-03, -W0028-x-03 C: HCS01.1E-W0054-x-03 D: HCS01.1E-W00xx-x-03 Connector available at braking resistor Tab.
Page 23: Service And Support
DOK-INDRV*-HCS01*UL***-IB06-EN-P Bosch Rexroth AG 21/25 Rexroth IndraDrive Drive Controllers Power Sections HCS01 Service and Support Service and Support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
Page 24 22/25 Bosch Rexroth AG DOK-INDRV*-HCS01*UL***-IB06-EN-P Rexroth IndraDrive Drive Controllers Power Sections HCS01 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 25: Index
DOK-INDRV*-HCS01*UL***-IB06-EN-P Bosch Rexroth AG 23/25 Rexroth IndraDrive Drive Controllers Power Sections HCS01 Index Index Reference documentations......... 15 Additional documentations........15 Ambient conditions..........7 Appropriate use............. 6 Safety instructions..........3 Support See service hotline......... 21 Connection............18 Connection diagram..........18 Connection points Technical data............
Page 26 24/25 Bosch Rexroth AG DOK-INDRV*-HCS01*UL***-IB06-EN-P Rexroth IndraDrive Drive Controllers Power Sections HCS01 Notes LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 27 DOK-INDRV*-HCS01*UL***-IB06-EN-P Bosch Rexroth AG 25/25 Rexroth IndraDrive Drive Controllers Power Sections HCS01 Notes LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 28 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics DOK-INDRV*-HCS01*UL***-IB06-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

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