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Rexroth IndraMotion MTX micro
Bosch Rexroth IndraMotion MTX micro Manuals
Manuals and User Guides for Bosch Rexroth IndraMotion MTX micro. We have
2
Bosch Rexroth IndraMotion MTX micro manuals available for free PDF download: Easy Setup Manual, Commissioning Manual
Bosch Rexroth IndraMotion MTX micro Easy Setup Manual (180 pages)
For Standard Turning and Milling Machines
Brand:
Bosch
| Category:
Controller
| Size: 11.49 MB
Table of Contents
Table of Contents
3
1 About this Documentation
7
Validity of the Documentation
7
General Information
7
Required and Supplementing Documentation MTX Micro
9
Selection/Compilation
9
Configuration
9
Commissioning
10
Operation
11
Maintenance
11
Drive System: Commissioning and Project Planning
11
Use of the Safety Instructions
12
Structure of the Safety Instructions
12
Explaining Signal Words and Safety Alert Symbol
12
Symbols Used
14
Signal Graphic Explanation on the Device
14
Names and Abbreviations
14
Customer Feedback
14
2 System Overview
15
Introduction
15
Performance of the Control Aystem
16
4-Axis Configuration - for the Classical Milling Machine
18
3-Axis Configuration - for the Classical Turning Machine
19
3 Important Instructions on Use
21
Intended Use
21
Introduction
21
Areas of Use and Application
21
Unintended Use
22
4 Safety Instructions for Electric Drives and Controls
23
Definitions of Terms
23
General Information
24
Using the Safety Instructions and Passing Them on to Others
24
Requirements for Safe Use
24
Hazards by Improper Use
25
Instructions with Regard to Specific Dangers
26
Protection against Contact with Electrical Parts and Housings
26
Protective Extra-Low Voltage as Protection against Electric Shock
27
Protection against Dangerous Movements
28
Protection against Electromagnetic and Magnetic Fields During Operation and Mounting
29
Protection against Contact with Hot Parts
30
Protection During Handling and Mounting
30
Battery Safety
30
Protection against Pressurized Systems
31
Explanation of Signal Words and the Safety Alert Symbol
32
5 Selecting and Connecting the Hardware
33
Hct02/Hcq02
33
Motors
35
Msk
35
Mad
37
Connecting Cables
38
HMI Control Panels
39
VDP80.1FHN-C1-NN-EN for Milling Machines
39
VDP80.1FGN-C1-NN-EN for Turning Machines
40
VDP80.1FKN-C1-NN-EN with Universal Control Panel
41
Vdp81.1Fkn-C1-Nn-En
42
Vam81.1-Usb-Nf-Ta-Ta-Ve-Ma-Nnnn
43
Vdp82.1Fkn-C1-Nn-En
44
Vam82.1-Usb-Nf-Ta-Ta-Ve-Ma-Nnnn
45
Vac06.1
46
Selecting and Connecting the Hardware
46
Configuration Instructions
46
6 Software Installation and Basic Projects
61
Installing Indraworks Engineering
61
Prerequisites
61
Installing the Software
61
Creating a New Project
64
Restoring a Basic Project
64
Creating a Project with a Template
65
Setting Communication Parameters
66
General
66
Setting the IP Address of MTX Micro in the Indraworks Project
66
Setting the IP Address on the MTX Micro
67
Setting the IP Address of the PC
68
Testing the Communication
69
Errors in Communication with the MTX Micro
70
Downloading the CNC Configuration Data
70
7 PLC Commissioning
73
Downloading the PLC System Program
73
PLC System Program Structure
73
Overview
73
Prmain Main Program
74
Auxiliary Functions
76
General Information
76
Auxiliary Function Types
76
Output and Acknowledgement Behavior
78
Programming the Auxiliary Functions in the PLC
79
Auxiliary Function Groups
81
Special Auxiliary Functions
82
Diagnostics (Machine Status Display)
83
General Information
83
MZA Message Display
83
Message Classification
84
Programming the Messages
85
Managing the Message Texts
86
Importing the Message File
88
8 NC Parameterization
89
Introduction
89
NC Configurator/Parameter Editor
89
Basic Layout
90
Parameter Groups
91
Quick Editor
91
Parameter Description/Help
93
Basic Configuration
93
Introduction
93
Assigning the Axes to the Drives
96
External Drives and I/Os
102
Connecting External Sercos III Drives
102
Sercos I/Os
102
9 Commissioning the Drives
105
Displaying the Drives
105
Initializing the Drive Parameters
106
Loading the Basic Parameters
106
Adjusting the Basic Setting of the Drive
108
Optimizing the Drive Parameters
110
General Information
110
Optimizing the Velocity Control Loop
111
Determining the Kp and Tn Parameters
114
Recording the Jump Response of the Velocity Loop
116
Optimizing the Position Control Loop
119
Setting the Kv Parameter
120
Setting the Acceleration Feedforward
121
Determining the Maximum Axis Jerk Value
123
Automatic Setting of the Axis Control
124
General Information
124
Prepare
125
Determining and Optimizing
127
Results
129
Screens to Set Important Drive Parameters
130
General Information
130
Screen for Mechanic Axis Setting
130
Screen to Set Spindle Data
131
Screen to Set the Reference Position
131
10 Operating the Indramotion MTX Micro
133
HMI Control Panels VDP80
133
HMI Software
138
General Information
138
User Interface Layout
138
Basic HMI Software Functions
139
Important Operating Screens
141
Editing Parameters
145
User Management
146
11 Data Backup and Serial Commissioning
149
Data Backup
149
General Information
149
Data Backup with Indraworks Engineering
149
Data Backup with the HMI Software
150
Serial Commissioning
152
12 Block Search in MTX Micro
153
Description
153
Setting up the Block Search
153
System Data Changes
153
NC Adjustment Program
162
Using the HMI Interface
164
13 Annex
165
Wiring Diagrams
165
Parameter Lists
167
NC Configuration
167
PLC CNC Interfaces
169
14 Service and Support
173
Index
175
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Bosch Rexroth IndraMotion MTX micro Commissioning Manual (144 pages)
Easy setup for Standard Turning and Milling Machines
Brand:
Bosch
| Category:
Control Systems
| Size: 6.5 MB
Table of Contents
Table of Contents
3
1 System Overview
7
Introduction
7
Performance of the Control System
8
4-Axis Configuration - for the Classical Milling Machine
9
3-Axis Configuration - for the Classical Turning Machine
10
2 Important Instructions for Use
11
Appropriate Use
11
Introduction
11
Areas of Use and Application
11
Inappropriate Use
12
3 Safety Instructions for Electric Drives and Controls
13
Definitions of Terms
13
General Information
14
Using the Safety Instructions and Passing Them on to Others
14
Requirements for Safe Use
14
Hazards by Improper Use
15
Instructions with Regard to Specific Dangers
17
Protection against Contact with Electrical Parts and Housings
17
Protective Extra-Low Voltage as Protection against Electric Shock
18
Protection against Dangerous Movements
18
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
20
Protection against Contact with Hot Parts
20
Protection During Handling and Mounting
21
Battery Safety
21
Protection against Pressurized Systems
22
Explanation of Signal Words and the Safety Alert Symbol
22
4 Selecting and Connecting the Hardware
25
Hct02/Hcq02
25
Motors
28
Qsk
28
Mad
29
Connecting Cables
30
HMI Control Panels
31
VDP80.1FBN-C1-NN-EN for Milling Machines
31
VDP80.1FAN-C1-NN-EN for Turning Machines
32
Selecting and Connecting the Hardware
33
Configuration Instructions
33
Power Connection
33
Network Types
34
Grounding Concept
36
External Resistor
37
24-V Control Voltage Supply
38
E-Stop and Power Contactor Processing
40
Connecting the MAD Spindle Motors
41
Connecting Standard Asynchronous Motors
42
Connecting an Optional Encoder (X8)
43
Connecting the Servo Motors
44
Activating an External Holding Brake
45
Digital Input and Output Signals
46
Setting up the Control Cabinet
47
5 Software Installation and Basic Projects
49
Installing Indraworks Engineering
49
Prerequisites
49
Hardware Requirements
49
Software Requirements
49
Installing the Software
49
Creating a New Project
52
Setting Communication Parameters
54
General
54
Setting the IP Address of the MTX Micro in the Indraworks Project
54
Setting the IP Address on the MTX Micro
54
Setting the IP Address of the PC
56
Testing the Communication
57
Errors in Communication with the MTX Micro
58
Downloading the CNC Configuration Data
59
6 PLC Startup
61
Downloading the PLC System Program
61
PLC System Program Structure
62
Overview
62
Prmain Main Program
63
Auxiliary Functions
64
General
64
Auxiliary Function Types
64
Output and Acknowledgement Behavior
66
Programming the Auxiliary Functions in the PLC
67
Auxiliary Function Groups
69
Special Auxiliary Functions
70
Diagnostics (Machine Status Display)
72
General
72
MSD Message Display
72
Message Classification
72
Programming the Messages
74
Managing the Message Texts
74
Importing the Message File
76
7 NC Parameterization
77
Introduction
77
NC Configuration / Parameter Editor
78
Introduction
78
Basic Layout
79
Parameter Groups
80
Quick Editor
81
Parameter Description / Help
82
Basic Configuration
83
Introduction
83
Assigning the Axes to the Drives
85
8 Commissioning the Drives
91
Displaying the Drives
91
Initializing the Drive Parameters
92
Loading the Basic Parameters
92
Adjusting the Basic Setting of the Drive
94
Optimizing the Drive Parameters
96
General
96
Optimizing the Velocity Control Loop
97
Determining Resonances and Measuring the Bandwidth
97
Determining the Kp and Tn Parameters
100
Recording the Jump Response of the Velocity Loop
102
Optimizing the Position Control Loop
105
Setting the Kv Parameter
106
Setting the Acceleration Feedforward
107
Determining the Maximum Axis Jerk Value
109
9 Operating the Indramotion MTX Micro
111
HMI Control Panels VDP80
111
HMI Software
116
General
116
User Interface Layout
116
Basic HMI Software Functions
117
Editing Parameters
117
Text Editor
117
File Management
118
Important Operating Screens
120
Manual Operation Mode
120
Manual Data Input Mode (MDI)
120
Automatic Operation Mode
121
Managing Tools
122
Diagnostic
123
Editing Parameters
124
User Management
126
10 Data Backup and Serial Commissioning
127
Data Backup
127
General
127
Data Backup with Indraworks Engineering
127
Data Backup with the HMI Software
128
Serial Commissioning
129
11 Annex
131
Wiring Diagrams
131
Parameter Lists
133
NC Configuration
133
PLC CNC Interfaces
135
Start Addresses
135
I/O Addresses
136
Auxiliary Functions
137
12 Service and Support
139
Index
141
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