Manitou MSI25 T 4ST3A Operator's Manual
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Manitou MSI25 T 4ST3A Operator's Manual

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647468
EN (26/11/2018)
MSI25 T 4ST3A
MSI25 36KW 4ST3A
MSI30 T 4ST3A
MSI30 36KW 4ST3A
MSI35 T 4ST3A
MSI35 36KW 4ST3A
MH25-4 T BUGGIE 4ST3A
MH25-4 BUGGIE 36KW 4ST3A
OPERATOR'S MANUAL
(ORIGINAL INSTRUCTIONS)

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  • Page 1 647468 EN (26/11/2018) MSI25 T 4ST3A MSI25 36KW 4ST3A MSI30 T 4ST3A MSI30 36KW 4ST3A MSI35 T 4ST3A MSI35 36KW 4ST3A MH25-4 T BUGGIE 4ST3A MH25-4 BUGGIE 36KW 4ST3A OPERATOR'S MANUAL (ORIGINAL INSTRUCTIONS)
  • Page 2 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
  • Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
  • Page 4 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE...
  • Page 5 1 - O P E R A T I N G A N D S A F E T Y INSTRUCTIONS 1 - 1...
  • Page 6 1 - 2...
  • Page 7 1 - 3...

  • Page 8: Table Of Contents

    1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE LIFT TRUCK A - THE TRUCK'S SUITABILITY FOR THE JOB ..........1-6 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS .
  • Page 9 IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME 1-18 INTRODUCTION 1-18 PREPARING THE LIFT TRUCK 1-18 PROTECTING THE ENGINE 1-18 PROTECTING THE LIFT TRUCK 1-18 BRINGING THE LIFT TRUCK BACK INTO SERVICE 1-18 LIFT TRUCK DISPOSAL 1-19 RECYCLING OF MATERIALS 1-19...

  • Page 10: Instructions To The Company Manager

    A - THE TRUCK'S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC test coefficient of 1.33 and a DYNAMIC test coefficient of 1, as specified in harmonized norm EN 1726-1 for mast trucks.

  • Page 11: C - Modification Of The Lift Truck

    - The following are some tips for minimizing these vibration doses: • Select the most suitable lift truck and attachment for the intended use. • Adapt the seat adjustment to the operator's weight (according to lift truck model) and maintain it in good condition, as well as the cab suspension.

  • Page 12: Instructions For The Operator

    Failure to respect the safety and operating instructions, or instructions for repairing or servicing your lift truck, may lead to serious, even fatal accident. In order to reduce or avoid any danger with a MANITOU-approved attachment, follow the instructions of paragraph: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: INTRODUCTION.

  • Page 13: Operating Instructions Unladen And Laden

    OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Make sure that the driver's cab is clean, particularly the floor and floor mat. Check that no movable object may hinder the operation of the lift truck.

  • Page 14: D - Visibility

    - Never stack loads on uneven ground, they may tip over. - The load or the attachment must not be left just above a structure for long periods at a time because of the descending mast. In such a case, a constant watch must be kept and the height of the forks or the attachment readjusted if necessary. - When working near aerial lines, ensure that the safety distance is sufficient between the working area of the lift truck and the aerial line.

  • Page 15: F - Driving The Lift Truck

    F - DRIVING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT Operators' attention is drawn to the risks involved in using the lift truck, in particular: - Risk of losing control. - Risk of losing lateral and frontal stability of the lift truck. The operator must remain in control of the lift truck.

  • Page 16: G - Stopping The Lift Truck

    G - STOPPING THE LIFT TRUCK SAFETY INSTRUCTIONS - Never leave the ignition key in the lift truck during the operator's absence. - When the lift truck is stationary, or if the operator has to leave his cab (even for a moment), place the forks or attachment on the ground, apply the parking brake and place the forward/reverse selector in neutral.

  • Page 17: Instructions For Handling A Load

    INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE).

  • Page 18: D - Picking Up A Load On The Ground

    D - PICKING UP A LOAD ON THE GROUND - Approach the lift truck perpendicular to the load, with the forks in a horizontal position (fig. D1). - Adjust the spread and centering of the forks relative to the load to ensure its stability (fig.
  • Page 19 - Slightly lift the load (1) and incline the carriage (2) backwards to stabilize the load (fig. E3). - Tilt the load sufficiently backwards to ensure its stability. - Reverse the lift truck (1) very carefully and gently to free the load. Lower the mast (2) to bring the load into transport position (fig.

  • Page 20: Maintenance Instructions Of The Lift Truck

    MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jeweler and loose clothes. Tie and protect your hair, if necessary.

  • Page 21: Welding

    WELDING - Disconnect the battery before any welding operations on the lift truck. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid high tension current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tire.
  • Page 22 IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the lift truck is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This long-term storage period must not exceed 12 months.
  • Page 23 • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your lift truck to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made.
  • Page 24 1 - 20...
  • Page 25 2 - DESCRIPTION 2 - 1...
  • Page 26 2 - 2...
  • Page 27 TABLE OF CONTENTS 2 - DESCRIPTION CE DECLARATION OF CONFORMITY SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS MSI25 T 4ST3A MSI30 T 4ST3A MSI35 T 4ST3A CHARACTERISTICS MH25-4 T BUGGIE 4ST3A CHARACTERISTICS MSI25 36KW 4ST3A MSI30 36KW 4ST3A...
  • Page 28 430, rue de l’Aubinière - BP 10249 - 44158 - ANCENIS CEDEX - FRANCE NCENIS CEDE ANCE Dossier technique, Technical file MANITOU BF - 430, rue de l’Aubinière e l’Aubiniè BP 10249 - 44158 - ANCENIS CEDEX - FRANCE S CEDEX - FRA Constructeur de la machine décrite ci-après,...
  • Page 29 bg : 1) удостоверение за « СЕ » съответствие (oригинална), 2) Фирмата, 3) Адрес, 4) Техническо досие, 5) Фабрикант на описаната по-долу машина, 6) Обявява, че тази машина, 7) Отговаря на следните директиви и на тяхното съответствие национално право, 8) За машините към допълнение IV, 9)Номер на удостоверението, 10) Наименувана фирма, 15) хармонизирани...
  • Page 30 SAFETY PLATES AND STICKERS IMPORTANT Clean all of the stickers and safety plates to make them legible. It is essential to replace stickers and safety plates which are illegible or damaged. Check the presence of stickers and safety plates after replacing any spare parts. EXTERNAL PLATES AND STICKERS REF.
  • Page 31 N°234878 REMORQUAGE INTERDIT EN CAS DE PANNE, DANGER DE DETERIORATION DE LA TRANSMISSION HYDRAULIQUE CAUTION DO NOT MOVE THIS TRUCK MANITOU BF 44158 ANCENIS CEDEX FRANCE BY PUSHING OR TOWING, EXTENSIVE TRANSMISSION DAMAGE WILL RESULT MODELE MODELLO SERIE SERIE MODEL...
  • Page 32 NOTE: For the owner's convenience, it is recommended that a note of these numbers is made in the spaces provided, at the time of the delivery of the lift truck. LIFT TRUCK MANUFACTURER’S PLATE 1 - MODEL 2 - SERIES MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE MODELLO SERIE SERIE...
  • Page 33 • Year of manufacture OVERHEAD GUARD • Type • Serial No. • Type • Serial No. ROLLER MASTS • Mast identification No. MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE N dans la série ATTACHMENT MANUFACTURER’S PLATE Année fabrication • Model Masse à...
  • Page 34 CHARACTERISTICS MSI25 T 4ST3A MSI30 T 4ST3A MSI35 T 4ST3A NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. 1.1 Manufacturer MANITOU MANITOU MANITOU 1.2 Model type MSI25 T 4ST3A MSI30 T 4ST3A MSI35 T 4ST3A 1.3 Propulsion: battery, diesel, petrol, LPG, mains...
  • Page 35 5.1 Speed of travel laden km/h 5.1.1 Speed of travel unladen km/h 5.2 Speed of rise laden 5.2.1 Speed of rise unladen 5.3 Speed of lowering laden 5.3.1 Speed of lowering unladen 5.5 Nominal towing power laden 2280 2460 2640 5.5.1 Nominal towing power unladen 1370 1260...
  • Page 36 CHARACTERISTICS MH25-4 T BUGGIE 4ST3A NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. 1.1 Manufacturer MANITOU 1.2 Model type MH25-4 T BUGGIE 4ST3A 1.3 Propulsion: battery, diesel, petrol, LPG, mains Diesel 1.4 Type of operation: manual, pedestrian, standing, seated...
  • Page 37 5.1 Speed of travel laden km/h 5.1.1 Speed of travel unladen km/h 5.2 Speed of rise laden 5.2.1 Speed of rise unladen 5.3 Speed of lowering laden 5.3.1 Speed of lowering unladen 5.5 Nominal towing power laden 3550 5.5.1 Nominal towing power unladen 2190 5.7 Slope laden 5.7.1 Slope unladen...
  • Page 38 CHARACTERISTICS MSI25 36KW 4ST3A MSI30 36KW 4ST3A MSI35 36KW 4ST3A NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. 1.1 Manufacturer MANITOU MANITOU MANITOU MSI25 36KW MSI30 36KW MSI35 36KW 1.2 Model type...
  • Page 39 5.1 Speed of travel laden km/h 5.1.1 Speed of travel unladen km/h 5.2 Speed of rise laden 5.2.1 Speed of rise unladen 5.3 Speed of lowering laden 5.3.1 Speed of lowering unladen 5.5 Nominal towing power laden 1860 1922 2005 5.5.1 Nominal towing power unladen 1240 1182...
  • Page 40 CHARACTERISTICS MH25-4 BUGGIE 36KW 4ST3A NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. 1.1 Manufacturer MANITOU 1.2 Model type MH25-4 BUGGIE 36KW 4ST3A 1.3 Propulsion: battery, diesel, petrol, LPG, mains Diesel 1.4 Type of operation: manual, pedestrian, standing, seated...
  • Page 41 5.1 Speed of travel laden km/h 5.1.1 Speed of forward movement unladen (2WD / 4WD) km/h 24 / 14 5.2 Speed of rise laden 5.2.1 Speed of rise unladen 5.3 Speed of lowering laden 5.3.1 Speed of lowering unladen 5.5 Nominal towing power laden 3550 5.5.1 Nominal towing power unladen 2190...
  • Page 42 ROLLER MAST CHARACTERISTICS MSI25 … LIFTING MAST FREE LIFT HEIGHT OF MAST TILTING h1 (mm) h4 (mm) h3 (mm) h2 (mm) α β lowered extended 2700 2000 3531 10° 12° 3000 2150 3831 10° 12° 3300 2300 4131 10° 12° 3500 2400 4331...
  • Page 43 VALUES ON FORKS VALUES WITH TDL Height at max. capacity Capacity at max. height Height at max. capacity Capacity at max. height (mm) CoG at 500 mm (kg) (mm) CoG at 500 mm (kg) 2.5 t 2.5 t 2.5 t 2.5 t 2700 2500...
  • Page 44 ROLLER MAST CHARACTERISTICS MSI30 … MSI35 … LIFTING MAST FREE LIFT HEIGHT OF MAST TILTING h1 (mm) h4 (mm) h3 (mm) h2 (mm) α β lowered extended 3000 2150 3893 10° 12° 3300 2300 4193 10° 12° 3500 2400 4393 10°...
  • Page 45 VALUES ON FORKS VALUES WITH TDL Height at max. capacity Capacity at max. height Height at max. capacity Capacity at max. height (mm) CoG at 500 mm (kg) (mm) CoG at 500 mm (kg) 3.5 t 3.5 t 3.5 t 3.5 t 3000 3000...
  • Page 46 ROLLER MAST CHARACTERISTICS MH25 … LIFTING MAST FREE LIFT HEIGHT OF MAST TILTING h1 (mm) h4 (mm) h3 (mm) h2 (mm) α β lowered extended 2700 1995 3531 10° 12° 3000 2145 3831 10° 12° 3300 2295 4131 10° 12° 3500 2395 4331...
  • Page 47 VALUES ON FORKS VALUES WITH TDL Height at max. capacity Capacity at max. height Height at max. capacity Capacity at max. height (mm) CoG at 500 mm (kg) (mm) CoG at 500 mm (kg) 2.5 t 2.5 t 2.5 t 2.5 t 2700 2500...
  • Page 48 TYRES FRONT PRESSURE (bar) MSI25 … MSI30 … MSI35 … MH25 … TYRE LOAD (kg) PRESSURE 10,5R20 14PR MPT80 134G Front unladen TUBELESS Front laden 2850 3400 3700 2900 CONTINENTAL PRESSURE Solid Solid Solid 8.25X20 CSE SC15 Front unladen Front laden 2850 3400 3700...
  • Page 49 GROUND CONTACT PRESSURE GROUND CONTACT AREA (cm2) PRESSURE LOAD (kg/cm2) (bar) (kg) HARD GROUND SOFT GROUND HARD GROUND SOFT GROUND 2850 10,5R20 14PR MPT80 134G 2900 TUBELESS 3400 5,40 3700 3,27 3,37 3,56 8.25X20 CSE SC15 Solid 2850 7,24 3400 8,19 3700 8,71...
  • Page 50 INSTRUMENTS AND CONTROLS DESCRIPTION 1 - DRIVER'S SEAT 2 - SEAT BELT 3 - CONTROL AND SIGNAL LIGHTS PANEL 4 - SWITCHES 5 - HORN SWITCH 6 - IGNITION SWITCH 7 - BATTERY CUT-OFF 8 - ACCELERATOR PEDAL 9 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF 10 - FUSES AND RELAYS IN THE CAB 11 - FUSES AND RELAYS UNDER THE CAB (NOT ILLUSTRATED) 12 - FUSE (AIR CONDITIONING OPTION) (NOT ILLUSTRATED)
  • Page 51 2 - 27...
  • Page 52 1 - DRIVER'S SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. LONGITUDINAL ADJUSTMENT - Pull lever 1 upwards. - Slide the seat to the desired position. - Release the lever and be sure it returns to the lock position. SEAT SUSPENSION ADJUSTMENT - Pull and lift up the locking lever 2 so as to place it into one of these five positions.
  • Page 53 3 - CONTROL AND SIGNAL LIGHTS PANEL CONTROL INSTRUMENTS A - HOURMETER B - FUEL LEVEL Red zone B1 indicates that you are using the reserve supply and that time of use is limited. SIGNAL LIGHTS When the lift truck ignition is switched on, all the red lamps and the panel's buzzer 00000 must come on to indicate that they are working correctly.
  • Page 54 4 - SWITCHES MSI … NOTE: The location of the switches may vary depending on the options. A - PARKING BRAKE To connect the parking brake, lower the button 1 and press the bottom of the switch. The signal lamp shows it is being used. To disconnect the parking brake, press the top of the switch.
  • Page 55 9 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF MSI … This pedal operates in two steps: - First, the pedal acts upon an electric switch which switches the hydrostatic transmission to neutral in order to slow the lift truck down. - The pedal then acts upon a hydraulic valve which progressively lowers the pressure in the brakes so as to bring the lift truck to a complete stop.
  • Page 56 RELAYS • K1 - Safety system starting switch relay. • K3 - Overhead guard or cab lifting relay. • K4 - OPTION Flashing unit. • K5 - Forward gear relay. • K6 - Reverse gear relay. • K8 - Hydraulic movements cut-off relay ISO3691. •...
  • Page 57 13 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION When changing the direction of travel, the lift truck should be travelling at slow speed and not accelerating. • FORWARD: Lift slightly and push the lever forwards (position A). • REVERSE: Lift slightly and pull the lever backwards (position B). •...
  • Page 58 17 - WINDSCREEN WASHER TANK See: 3 - MAINTENANCE: B - EVERY 50 HOURS SERVICE. 18 - LEVEL INDICATOR Enables the operator to check that the lift truck is in the horizontal position. 19 - E - OVERHEAD GUARD OR CAB LIFTING OVERHEAD GUARD (STANDARD) IMPORTANT Make sure that the mast is tilted forwards to a maximum and the engine is stopped before lifting the overhead guard.
  • Page 59 CAB LIFTING (OPTION) IMPORTANT Ensure that the mast is tilted forwards to a maximum, that the engine is stopped and that the two doors are shut before lifting the cab. N°234878 UNLOCKING THE CAB - Half-open the right door of the cab. - Keep the ignition on in the lift truck.
  • Page 60 22 - HEATER CONTROL (OPTION) Allows the temperature inside the cab to be adjusted. • A - With the valve closed, the fan delivers fresh air. • B - With the valve opened completely, the fan delivers warm air. The intermediate positions allow the temperature to be adjusted. 23 - DOOR LOCKS (OPTION) Two keys are provided with the lift truck to enable the cabin to be locked.
  • Page 61 28 - AIR CONDITIONING CONTROLS (AIR CONDITIONING OPTION) IMPORTANT The air conditioning only works when the lift truck is started. When using the air conditioning, it is imperative to work with doors and windows closed. In winter: So as to ensure that the air conditioning unit is correctly operated and completely efficient, start up the compressor once a week, even for a short period of time, in order to lubricate the internal seals.
  • Page 62 SLINGING AND SECURING PIN IMPORTANT This lift truck is not intended for use with a trailer. This device is used only for slinging and securing the lift truck (see: 3 - MAINTENANCE: G - OCCASIONAL MAINTENANCE) IF NECESSARY, CONSULT YOUR DEALER. 2 - 38...
  • Page 63 2 - 39...
  • Page 64 DESCRIPTION AND USE OF THE OPTIONS 1 - ROTATING BEACON LIGHT 2 - LIGHTING, HORN AND INDICATOR SWITCH 3 - FRONT HEADLIGHTS 4 - REAR LIGHTS (OVERHEAD GUARD MODEL) 5 - REAR LIGHTS (CAB MODEL) 6 - REVERSING LIGHTS 7 - REVERSING BUZZER ALARM 8 - EMERGENCY STOP BUTTON 9 - FINTRONIC ANTI-START SYSTEM 10 - MODCLÉ...
  • Page 65 4 - REAR LIGHTS (OVERHEAD GUARD MODEL) • A - Rear left indicator light. • B - Rear left hand headlight. • C - Rear left-hand stop light. • D - Rear right-hand stop light. • E - Right rear headlight. •...
  • Page 66 9 - FINTRONIC ANTI-START SYSTEM OPERATION - Switch on the lift truck and set the black key A next to the antenna B (maximum 80 mm). - Wait a few seconds for red led C to go out before starting the lift truck. NOTE: You can restart the lift truck within 20 seconds of stopping it: after this time, the anti-start system reacts and LED C flashes red.
  • Page 67 13 - IN LINE DISTRIBUTOR 4 ELEMENT ADAPTATION LIFTING THE LOAD - Lever A backwards for lifting. - Lever A forwards for lowering. NOTE: The engine r.p.m. automatically increases when lifting the load. TILTING THE MAST - Lever B backwards for backward tilting. - Lever B forwards for forward tilting.
  • Page 68 17 - 2WD/4WD SWITCH A - 4WD <-> 2WD SWITCHING This switch serves to change from 4WD (low speed 14km/h) to 2WD (high speed 24km/h). A1: LOW SPEED 14km/h (4WD) - Press the top of the switch. The indicator lamp will switch off. A2: HIGH SPEED 24km/h (2WD) - Press the top of the switch.
  • Page 69 3 - MAINTENANCE 3 - 1...
  • Page 70 3 - 2...
  • Page 71 TABLE OF CONTENTS 3 - MAINTENANCE ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT FILTER CARTRIDGES AND BELTS LUBRICANTS AND FUEL SERVICING SCHEDULE A - DAILY OR EVERY 10 HOURS OF SERVICE B - EVERY 50 HOURS OF SERVICE C - EVERY 250 HOURS OF SERVICE...

  • Page 72: Original Manitou Spare Parts And Equipment

    • Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED ONLY BY MANITOU AND THE DEALER NETWORK.

  • Page 73: Filter Cartridges And Belts

    FILTER CARTRIDGES AND BELTS ENGINE * MSI25 T 4ST3A - MSI30 T 4ST3A - MSI35 T 4ST3A - MH25-4 T BUGGIE 4ST3A ** MSI25 36KW 4ST3A - MSI30 36KW 4ST3A - MSI35 36KW 4ST3A - MH25-4 BUGGIE 36KW 4ST3A ENGINE OIL FILTER...

  • Page 74: Lubricants And Fuel

    USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 75 REAR AXLE OSCILLATION PACKAGING PACKAGING / PART NO. PRODUCT 1 LITRE 2 LITRES 5 LITRES 20 LITRES 55 LITRES 209 LITRES - MANITOU PREMIUM OIL 15W40 API CI4 895831 895832 895833 895834 - MANITOU ISO VG 46 HYDRAULIC OIL 545500 582297 546108...

  • Page 76: Servicing Schedule

    - Turbo compressor * - Fuel circuit 3-28 * MSI25 T 4ST3A - MSI30 T 4ST3A - MSI35 T 4ST3A - MH25-4 T BUGGIE 4ST3A ** MSI25 36KW 4ST3A - MSI30 36KW 4ST3A - MSI35 36KW 4ST3A - MH25-4 BUGGIE 36KW 4ST3A TRANSMISSION...
  • Page 77 A = ADJUST, C = CHECK, G = GREASE, N = CLEAN, P = BLEED, PAGE R = REPLACE, V = DRAIN HYDRAULICS - Hydraulic oil level 3-14 - Hydraulic return oil filter cartridge 3-21 - Hydraulic oil 3-23 - Suction strainer for hydraulic oil tank 3-23 - Hydraulic oil tank filter cap 3-23...

  • Page 78: A - Daily Or Every 10 Hours Of Service

    A - DAILY OR EVERY 10 HOURS OF SERVICE A1 – ENGINE OIL LEVEL CHECK Place the lift truck on level ground with the engine stopped, and let the oil settle in the sump. - Lift up the overhead guard or the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
  • Page 79 A3 – FUEL LEVEL CHECK As far as possible, keep the fuel tank well filled in order to minimize condensation due to the atmospheric conditions. IMPORTANT Never smoke or approach with a flame during filling operations or when the tank is open. Never refill while engine is running.

  • Page 80: B - Every 50 Hours Of Service

    Never clean the cartridge by tapping it against a hard surface. Your eyes must be protected during this operation. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU part no.: 479292).
  • Page 81 B4 – TENSION AND ALIGNMENT OF THE MAST LIFTING CHAINS CHECK - ADJUST Place the lift truck on level ground with the mast in a vertical position and the forks raised approximately 200 mm. IMPORTANT These checks are important for the good working operation of the mast. In case of technical faults, consult your dealer.
  • Page 82 B6 – HYDRAULIC OIL LEVEL CHECK Place the lift truck on level ground with the engine stopped, the mast tilted backward and lowered as far as possible. IMPORTANT Use a clean funnel and clean the underside of the oil drum before filling. - Refer to the dipstick 1.
  • Page 83 B10 – CAB VENTILATION FILTER (AIR-CONDITIONING OPTION) CLEAN - Remove the protective casing 1. - Clean and check the condition of the filter 2, change if necessary (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS). - Refit the protective casing. B11 –...

  • Page 84: C - Every 250 Hours Of Service

    C - EVERY 250 HOURS OF SERVICE Carry out the operations described previously as well as the following operations. C1 – FUEL FILTER CLEAN IMPORTANT Dust and impurities in the fuel will cause the injection pump and injectors to wear more quickly. To avoid this, regularly clean the fuel filter housing.
  • Page 85 C3 – COMPRESSOR BELT TENSION (AIR-CONDITIONING OPTION) CHECK - ADJUST IMPORTANT If the compressor belt has to be changed, check the tension again after the first 20 hours of operation. - Lift up the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Check the belt 1 for signs of wear and cracks and change if necessary (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).

  • Page 86: D - Every 500 Hours Of Service Or Every Year

    D - EVERY 500 HOURS OF SERVICE OR EVERY YEAR Carry out the operations described previously as well as the following operations. D1 – DRY AIR FILTER CARTRIDGE REPLACE In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS.
  • Page 87 REPLACEMENT OF THE FILTER - Remove engine oil filter 3 discard the filter and the filter seal. - Clean the filter holder with a clean, lint-free cloth. - Fill the new engine oil filter (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS) and lightly grease the seal.
  • Page 88 D5 – FUEL PRE-FILTER REPLACE MSI25 T 4ST3A - MSI30 T 4ST3A - MSI35 T 4ST3A - MH25-4 T BUGGIE 4ST3A - Lift up the overhead guard or the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Remove pre-filter 1 from clip 2.
  • Page 89 D8 – MAST LIFTING CHAINS CLEAN - CHECK - ADJUST IMPORTANT In case of technical faults, consult your dealer. - Wipe the mast lifting chains 1 (fig. D7) with a clean, lint-free cloth, then examine them closely so as to detect any signs of wear. - Vigorously brush the chains to get rid of any foreign matter, with a hard nylon brush and clean diesel fuel.

  • Page 90: E - Every 1000 Hours Of Service Or Two Years

    E - EVERY 1000 HOURS OF SERVICE OR TWO YEARS Carry out the operations described previously as well as the following operations. E1 – FUEL TANK CLEAN Place the lift truck on level ground with the engine stopped. IMPORTANT Do not smoke or approach with a flame during this operation. Never attempt to carry out welding or any other operation by yourself, as this could cause an explosion or a fire.
  • Page 91 E3 – HYDRAULIC OIL DRAIN E4 – SUCTION STRAINER FOR HYDRAULIC OIL TANK CLEAN E5 – HYDRAULIC OIL TANK FILTER CAP REPLACE Place the lift truck on level ground with the engine stopped, the mast tilted backward and lowered as far as possible. IMPORTANT Dispose of the drain oil in an ecological manner.
  • Page 92 E6 – SEAT BELT CHECK IMPORTANT In no event should the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Repair or replace the seat belt immediately. SEAT BELT WITH TWO ANCHORING POINTS - Check the following points: •...
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  • Page 94: F - Every 2000 Hours Of Service Or Every Two Years

    F - EVERY 2000 HOURS OF SERVICE OR EVERY TWO YEARS Carry out the operations described previously as well as the following operations. F1 – COOLING LIQUID DRAIN These operations are to be carried out as necessary or every two years at the beginning of winter.
  • Page 95 F2 – WHEEL NUT TIGHTENING TORQUES CHECK - Check the condition of the tyres, to detect cuts, blisters, wear, etc. - Check the tightening torque of the wheel nuts with a torque wrench. • Front wheels: 400 N.m ± 15 % •...

  • Page 96: G - Occasional Maintenance

    G - OCCASIONAL MAINTENANCE G1 – FUEL SYSTEM DRAIN These operations are to be carried out only in the following cases: • A component of the fuel system replaced. • A drained tank. • Running out of fuel. IMPORTANT Fuel under high pressure that comes into contact with the skin can penetrate the skin and cause burns. Spraying fuel under high pressure can cause a fire.
  • Page 97 - Unlock the nuts of the wheel to be changed. REAR WHEEL For this operation, we advise you to use the hydraulic jack MANITOU Part number 505507. - Place the jack under the counterweight. It must be situated in the middle and under the flat part of the counterweight.
  • Page 98 Dispose of the drain oil in an ecological manner. RAISING THE OVERHEAD GUARD OR THE CAB: - Unscrew the two screws 2 on the roof and replace them with two MANITOU eyes 3 Reference 72422. - Use a pulley or winch (minimum load capacity 2000kg) as well as a sling (CMU 2000kg).
  • Page 99 G4 – FRONT HEADLIGHTS (OPTION) ADJUST h2 = h1 - (l x 2 / 100) RECOMMENDED SETTING (as per standard ECE-76/756 76/761 ECE20) Adjustment of -2 % of the dipped beam relative to the horizontal axis of the headlight. ADJUSTMENT PROCEDURE MADE IN FRANCE - Place the unladen lift truck in the transport position and perpendicular to a white wall on flat, level ground.
  • Page 100 G6 – LIFT TRUCK TOWING MSI25… - MSI30… - MSI35… If the lift truck is not on level ground, chock it so that it does not descend the slope. IMPORTANT The lift truck must be towed very slowly (less than 5 km/h) and for as short a distance as possible (less than 100 m). - To tow a lift truck, the wheel reducers must be unlocked to avoid deteriorating the hydrostatic transmission.
  • Page 101 G7 – LIFT TRUCK TOWING MH25… If the lift truck is not on level ground, chock it so that it does not descend the slope. IMPORTANT The lift truck must be towed very slowly (less than 5 km/h) and for as short a distance as possible (less than 100 m). - To tow a lift truck, the wheel reducers and the high pressure limiters 4 must be unlocked to avoid deteriorating the hydrostatic transmission.
  • Page 102 G8 – LIFT TRUCK SLINGING - Take into account the position of the lift truck centre of gravity for lifting. A = 1040 mm B = 760 mm MSI25… A = 1120 mm B = 680 mm MSI30… A = 1160 mm B = 640 mm MSI35…...
  • Page 103 G9 – LIFT TRUCK ON A PLATFORM TRANSPORTING IMPORTANT Ensure that the platform safety instructions are correctly applied before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck (see: 2 - DESCRIPTION: CHARACTERISTICS).
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  • Page 105 4 - O P T I O N A L A D A P TA B L E ATTACHMENTS F O R T H E RANGE 4 - 1...
  • Page 106 4 - 2...
  • Page 107 INTRODUCTION - Your lift truck must be used with interchangeable equipment. These items are called: ATTACHMENTS. - A wide range of attachments is available, guaranteed by MANITOU and designed to fit your lift truck perfectly. IMPORTANT Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS).
  • Page 108 TECHNICAL SPECIFICATIONS OF ATTACHMENTS Double mast with all-round vision (DVT) Double mast with free-acting lift (DLL) ***: Triple mast with free-acting lift (TLL) ****: Triple mast without free-acting lift (TLL) STANDARDISED SIDE-SHIFT CARRIAGE MSI25 … MH25 … TDL 2T5 L 1260 FEM2 TDL 2T5 L 1470 FEM2 TDL 2T5 L 1580 FEM2 PART NO.
  • Page 109 STANDARDISED SIDE-SHIFT CARRIAGE MSI30 … MSI35 … TDL 3T5 L 1260 FEM2 TDL 3T5 L 1470 FEM2 TDL 3T5 L 1580 FEM2 PART NO. 751666* 556386* 556256* 751667** 570198** 570199** 751668*** 570195*** 570196*** Rated capacity 3000 kg 3000 kg 3000 kg Side-shift 2 x 100 mm 2 x 100 mm...
  • Page 110 DIGGING BUCKET MSI25 … MH25 … SP 500-25N A.D. FEM2 SP 500-25N L.A.D. FEM2 751440 751442 PART NO. 540L 487L Rated capacity Width 1648 mm 2022 mm Ground 420 kg 450 kg DIGGING BUCKET MSI25 … MH25 … SP 500-25N S.D. FEM2 SP 500-25N L.S.D.
  • Page 111 GRAIN BUCKET MSI25 … MH25 … BA 1000 25N FEM 2A BA 1500 25N FEM 2A BA 2000 25N FEM 2A 751430 751431 751432 PART NO. 1333L 1971L 2580L Rated capacity 2022 mm 2022 mm 2022 mm Width Ground 470 kg 600 kg 700 kg GRAIN BUCKET...
  • Page 112 NORMALIZED TILTING FORK CARRIAGE (ON TILTABLE CARRIAGE TI) MSI25 … MH25 … PFB 25 N TI L 1260 PFB 25 N TI L 1470 PFB 25 N TI L 1580 570513 570514 653843 PART NO. 2500 kg 2500 kg 2500 kg Rated capacity Width 1260 mm...
  • Page 113 NORMALIZED TILTING FORK CARRIAGE (ON TILTABLE CARRIAGE TI) MSI30 … MSI35 … PFB 35 N TI L 1260 PFB 35 N TI L 1470 PFB 35 N TI L 1580 653844 653845 653846 PART NO. 3500 kg 3500 kg 3500 kg Rated capacity Width 1260 mm...
  • Page 114 LOADING BUCKET (ON TILTABLE CARRIAGE TI) MSI25 … MH25 … CBR 500 L1500 CBR 600 L1500 571991 570614 PART NO. 496 L 583 L Rated capacity Width 1500 mm 1500 mm Ground 254 kg 274 kg BUILDING BUCKET (ON TILTABLE CARRIAGE TI) MH25 …...
  • Page 115 ATTACHMENT SHIELDS FORK PROTECTOR PART NO. 227801 BUCKET PROTECTOR Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. PART NO. 206734 206732 206730 Width 1375 mm 1500 mm 1650 mm PART NO.
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